ORKEL MP 2000 User manual
Original operator’s manual, translated version. Published 2013
- According to Direcve 2006/42/EC, Annex I 1.7.4.1
Johan Gjønnes veg 25
N– 7320 FANNREM
Valid from serial number: 20220001
Orkel part-number: 16741
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1.1.1 Serial number, localizaon
1.1.2 Declaraon of Conformity
1.2.1 Foreword
1.2.2 Range of Use, limitaons
1.3.1 Preparaon at customer’s locaon
1.4.1 Cercate of warranty
1.4.2 Warranty, limitaons
1.4.3 Normal wear and tear
1.4.4 Warranty procedure
1.4.5 Repairing during guarantee period
1.4.6 Delivery form
1.4.7 Warranty report
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2.6.1 Safety. Machine in working progress
2.6.2 Important issues
2.7.1 Take care, own safety
2.8.1 Know your machine
2.8.2 Personal safety
2.8.3 Equipment control
2.8.4 Cleaning
2.8.5 Environmental protecon
2.8.6 Set up, on site
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2.9.1 Before maintenance
2.9.2 Control aer maintenance
2.10.1 Safe work-roune
2.10.2 Operator safety
2.10.3 Taking care of other’s safety
2.10.4 Danger - in working progress
2.10.5 Danger - during maintenance
2.10.6 Risk of overturning
2.11.1 Leaving the machine
2.11.2 Dismantling of the machine
2.12.1 Transport road condions
2.12.2 Liing
2.12.3 Strapping
2.13.1 Labels
2.13.2 Explanaon of labels
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3.1.1 Choose menu language
3.1.2 Main menu - Start screen
3.1.3 Program menus - Basic funcons
3.1.4 Values and Sengs in menu: Sengs
3.1.5 Error messages
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4.1.1 Main secons
4.2.1 Break in, precauon
4.2.2 PTO
4.3.1 Stripping down, preparaon before transport
4.3.2 Rigging up, aer transport
4.3.3 Levelling the compactor
4.4.1 Tractor
4.4.2 PTO speed
4.4.3 Electrical connecon
4.4.4 Hydraulic, connecon
4.4.5 Oil temperature
4.4.6 Funcon control, before starng up
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4.5.1 Plasc lm/net binding in chamber
4.5.2 Adjusng the net-brake
4.5.3 Plasc lm, wrapper table
4.5.4 Wrapper, adjusng the knives
4.5.5 Loading/installing a new plasc lm roller
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4.9.1 Hydraulic valves, operaon and overview
4.9.2 Wrapper, adjustments
4.9.3 Chamber speed adjustment
4.9.4 Conveyor belts, speed adjustments
4.9.5 Plasc lm or net brake. Tension and feeder speed.
4.9.6 Main valves
4.9.7 Chamber pressure, sengs
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5.1.1 Electric system
5.1.2 Wheels
5.1.3 Chains
5.1.4 Wrapper
5.1.5 Chamber
5.1.5.1 Chamber-belt front, adjustment
5.1.5.2 Chamber-belt rear, adjustment
5.1.5.3 Chamber-belt, tension
5.1.5.4 Installing, replacing a new chamber-belt
5.1.5.5 Slide bearing, rollers
5.1.6 Hydraulic system
5.1.7 Hopper - Elevator - Belt under
5.1.8 Belt, wrapper table
5.1.9 Frame - Main bolts
5.1.10 Wide lm - Net tying
5.2.1 Lubricaon system
5.2.2 Rell
5.2.3 Troubleshoong
5.2.4 Lubricaon scheme
5.2.5 Approved/Recommended types of Grease and Oil
5.3.1 High-pressure washer
5.3.2 Storage
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5.4.1 Fuses
5.4.2 Wiring diagram
5.4.3 Sensors, overview
5.6.1 Precauons before welding
5.7.1 Scheme - Service and maintenance
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6.8.1 Wheel nut
6.8.2 Miscellaneous
7.1.1
7.1.2
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8.1.1 Sale
8.1.2 Technical Service
8.2.1 Norway
8.2.2 Abroad
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1.1.1 Serial number, localizaon
1.1.2 Declaraon of Conformity
1.2.1 Foreword
1.2.2 Range of use, limitaons
1.3.1 Preparaon at customer’s locaon
1.4.1 Cercate of warranty
1.4.2 Warranty, limitaons
1.4.3 Normal wear and tear
1.4.4 Warranty procedure
1.4.5 Repairing during guarantee period
1.4.6 Delivery form
1.4.7 Warranty report
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A badge with the serialnumber is located on the right side of the machine, near the wrapper zone. In addi-
on, the number is also engraved in the frame. See picture below.
The serialnumber must always be provided by contacng the dealer, whether for share purchase or other
technical assistance.
The serialnumber is a safe way to idenfy the machine, it is strictly forbidden to change or remove the serial-
number.
Serialnumber, localization
Mulcompactor MP 2000
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(sign)
Logiscs Manager - (stamp)
Fannrem, November. 16 2012.
(sign)
Technical director
EC DECLARATION OF CONFORMITY
ORKEL COMPACTION AS
Johan Gjønnes Veg 25
N-7320 Fannrem Norway
Phone: + 47 72 48 80 00
Agricultural/Industrial - mul compactor
Orkel MP 2000
202
With serial number: 1234567
Orkel Compacon AS hereby declare, that the idened product above is conform to the require-
ments of: Direcve on machinery – 2006/42/EC - Electromagnec compability Direcve -
2004/108/EC and EN ISO 12100/EN ISO 4413/EN ISO 13850/EN 349+A1/EN ISO 13857
Person in EC authorized to compile technical les:
Name: Anders Smaaoien
Project engineer Orkel EU Ltd.
Address: 28-29 The broadway
Ealing broadway
London W5 2NP UK
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The products from Orkel Compacon Ltd is well known for their high quality, reliability and strength. We will
therefore congratulate you, choosing of one of our machines.
To full our own goals, regarding quality and strength, Orkel Compacon Ltd has implemented a connuing
product - developing process. We are also carrying out a thorough quality control on all of our machines,
before leaving the factory.
You, as a owner or operator must read this operator’s manual with safety instrucons before start - up.
Read thoroughly, and familiarize with the rules and demands regarding machine - safety, use and mainte-
nance. Make daily maintenance as a roune.
By doing this, the machine will be safe to operate, contribute to a long life-span and a eecve ulizaon of
the machine.
With regards
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The compactor is designed for compressing so organic materials to bales. Then wrap them in plasc lm for
storage or transport. The compactor must only be used for this purpose.
Other materials can also be compressed, but have to be conrmed by Orkel Compacon AS in each case.
This due to warranty legislaons.
This machine is tested, controlled and passed the nal inspecon before leaving the plant.
Please check that this operator’s manual correspond with your machine.
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One of our employees will set up the machine for the customer. A course in handling and operang the com-
pactor will be held at site if necessary. During start-up period we will be helpful with technical assistance and
answering quesons regarding the compactor.
Please see; Delivery - warranty formula in secon 1.4.
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Orkel Compacon guarantee this machine against failure in producon and material error for a period of 12
months or 50.000 bales produced, from date of delivery.
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1. Warranty is limited to the actual value of the machine. According to performed maintenance, range of use
and condion.
2. Warranty is limited to the value of damaged components only.
3. Warranty is limited to elapsed me to repair. Assessed and determined by Orkel Compacon AS.
4. Warranty repairs must be agreed with Orkel Compacon AS before repair takes place.
5. A completed warranty form must be submied to Orkel Compacon within 14 days of delivery.
Orkel Compacon Ltd is under no circumstance responsible for consequenal damages to 3 party arising out
of any maers, relang to the machine.
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Normal wear and tear on parts such as; Rubber belts, tyres, hydraulic hoses, knives, chains and bearings is
not included in the warranty.
On the PTO sha there is a warranty form delivered by the manufacturer. Please see manufacturers own
warranty coverage in aachment on the axle.
Use of non-original parts, improper use and insucient maintenance, will lead to the disappearance or re-
ducon of the previously menoned warranty. The warranty may be withdrawn if the instrucons given in
this manual are not followed.
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If anything happens to your machine during the warranty - period. Stop the machine immediately to avoid
further damage.
Contact your local dealer or Orkel Compacon AS. Please see contact informaon in secon 9.
Delivery and warranty form must be sent / handed over to Orkel Compacon AS within 14 days aer rst
start-up. The form must be completed in three copies. One for customer, one for local dealer and one for
Orkel Compacon AS. This form is located in a envelope, enclosed delivery of the machine.
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All repair and service work must be carried out by skilled mechanics. If not, (Owners risk) there might be
some limitaons in the warranty given by Orkel Compacon Ltd.
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Model/type Serialnumber Date of delivery (customer)
Customer: Supplier/Distributor:
Address: Address:
The delivery is controlled pursuant to order specicaons
Operator’s manual has been reviewed, along with customer.
Safety instrucons has been examined, along with customer
Remark to delivery:
Signature owner Signature Supplier/Distributor
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Customer: Supplier:
Address: Date of delivery
form:
Product:
Date of failure:
Serial number:
Descripon of failure:
Qty: Part No: Part name: Price EUR: Sum credit EUR:
Hours of work performed: Hour rate EUR:
Hours of travel: Hour rate EUR:
Mileage: Km at EUR:
Orkel Consultant: Invoice new parts:
Place and date: Signature:
Warranty report received date: Warranty parts returned/pictures received:
Dismissal: Approved:
Ground for dismissal:
The claim is considered:
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2.6.1 Safe operaon
2.6.2 Important issues
2.7.1 Personal protecng gear
2.8.1 Know your machine
2.8.2 Personal safety
2.8.3 Equipment control
2.8.4 Cleaning
2.8.5 Environmental protecon
2.8.6 Set up, on site
2.9.1 Before maintenance
2.9.2 Control aer maintenance
2.10.1 Safe work-roune
2.10.2 Operator safety
2.10.3 Taking care of other’s safety
2.10.4 Danger - machine in working progress
2.10.5 Danger - during maintenance
2.10.6 Risk of overturning
2.11.1 Leaving the machine
2.11.2 Dismantling the machine
2.12.1 Transport on road condions
2.12.2 Liing
2.12.3 Strapping
2.13.1 Labels
2.13.2 Explanaon of labels
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This operator’s manual is made for describing safe and good rounes operang the compactor. On the other
hand, it’s not possible to describe every operaonal and safety maers that may arise. Carefully consider all
your acons, if the pose a safety hazard to you, or others close to the compactor.
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This symbol means:
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Each me you see the words and symbols shown below, the dierent direcons they symbolize.
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Be aware of children and other unauthorized persons in the vicinity of the machine. Never allow unqualied
persons to operate this machine.
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It is recommended that the operator when starng-up, is standing up on the plaorm at the top of the ma-
chine. By doing this, you are having a good overview of danger zones.
Know your machine. Learn all the funcons and actuang mechanisms. You must also know the capacity and
limitaons of the machine. This is to avoid unnecessary downme and in the worst case mechanical brake-
down
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Use all available protecve and safety equipment. Provide good lighng in the area where the machine is
posioned. All covers must remain intact and aached during operaon. If pressing of ammable materials,
a re exnguisher must be in close proximity.
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Hazardous waste, such as rubber, oil and other materials that could harm the environment, must be dis-
posed at approved disposal centres.
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The operator must be aware of hazards during alignment and assembly of the machine.
- Make a visual check of the complete machine to detect any transport damages.
- Ensure that the machine is standing on a rm, levelled surface.
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Before any maintenance or adjustments are being made to the machine, we recommend you to make a con-
ference call to your local dealer or Orkel Compacon AS. All repairing work or maintenance should be carried
out by skilled mechanics.
The machine must be stopped before any repair work or maintenance is carried out.
The hydraulic safety valves on the tailgate’s liing cylinders (both sides), must be closed before any person
could enter the chamber.( Se chapter 5.1)
Cauon during cleaning of belts and rollers, must be taken to avoid crushing or squeezing of body parts.
Be aware of the large side covers during repair work in windy condions. Secure the covers in open posion,
to avoid personal injury.
Use proper work wear and shoes to avoid injuries from falling.
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Check that all tools is stowed away and all covers is mounted correctly and in place.
Orkel Compacon recommend that all repair and maintenance work on the machine is done in day-
light condions. Repair work on the machine in dark condions is on owner’s risk.
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This machine must under no circumstances be used for any other purpose than the intended one.
If the operator have to leave the site, the tractor or any other power supply must be turned o. Remove key
to avoid unaended start. Do not use loose or baggy clothing, due to many rotang parts in the machine.
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- be extra observant during mounng new plasc foil under the knife.
- be extra focused on all danger zones during operaon.
- be cauous, entering the machine to avoid falling.
- check all danger-zones before start-up, to avoid danger situaons.
- pay aenon to potenal danger, caused by the machines automac systems.
- Carry out a test on emergency-stop switches, and sensors on a regular base, to ensure they are in good
working order.
- Set the machine in “manual” any work is done in the HiT unit. (net binding) due to danger of geng
ngers or hand cut.
- pay aenon to re hazard from overheang in bearings or pressing of very dry materials.
- Know the localizaon of the re exnguisher. Keep close!
- Pay aenon to danger of unauthorised personnel entering the machine’s stairway. (danger of falling into
hopper/feeder. The stairway is for authorized personnel only.
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- Squeezing/crushing/cung of ngers or hands near the knife for widelm/net
- Squeezing/crushing of ngers or hands between conveyor belts and sprockets
- Squeezing/crushing of ngers or hands between belt and roller, and under the wrapper table
- Squeezing/crushing of body and feet when bale is dropped from the wrapper table
- Squeezing/crushing of ngers or hands between wrapper arms and frame
- Impact from rotang wrapper arms
- Sensor failure at wrapper table, might result in an early bale roll-out
- Leakage of hydraulic oil under high pressure, that witch can result in severe injury to eyes and skin
- Squeezing/crushing of ngers and hands near chain and sprockets, if side covers are dismounted. Side co-
vers should only be opened when machine is stopped
- Squeeze/crushing of nger and hands during cleaning of conveyor belts and rollers . Safeguards should only
be dismounted when the machine is stopped
- get entangled into PTO axle. Endanger of PTO loosens or brake, might result in body impact. Do not stay in
PTO area.
- slipping and falling entering the staircase.
- geng moderate burns, oil is approximately 70°C - 158°F
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Hazardous waste like oil, rubber and so one, must be stored in a environmentally safe way, or delivered at a
cered waste-disposal plant
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This machine is designed to being towed by the drawbar only. Ensure the tractor is equipped with a drag bar
of sucient strength. -
Before set-up and mounng of the machine, aer being transported. The operator must carry out a visual
control of the machine, to reveal any transport damages.
Be aware of danger of overturning during transport. Don’t exceed recommended speed limits set by Orkel
Compacon Ltd. Maximum speed: 40km/t
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All li done to the machine must be performed as
shown in picture 1 and 2.
Use a nylon strap to make a loop round the
front crossbeam (Beam Dim: 100 x 100mm)
Use liing points on the hydraulic jack stands
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Secure the machine from moving if transported by lorry/train or boat. Only use
approved securing straps or chains, designed for the purpose.
There is four points of strapping, one on each hydraulic jack
stand. See picture to the right
Strapping point
Liing point, rear
Liing point, front
Picture 1 Picture 2
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