ORKEL GP 1260 User manual

Operator’s manual
Orkel GP1260 and GP 1260 HiT
Original operator’s manual, published 2013
Manufacturer:
Orkel AS Johan Gjønnes veg
N-7320 Fannrem Norway
Serial number, baler
Serial number, wrapper

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Congratulations on the purchase of your new Orkel GP 1260 round baler!
Orkel machines are renowned for their quality and strength, and are well suited to a range of
conditions. This is the result of continuous product development and thorough quality con-
trol prior to shipping. We have conducted an assessment procedure in accordance with the
Machinery Directive (DECLARATION OF CONFORMITY), and the machine is CE
marked.
A plate with the serial number indicated, is located at the right side of the tow bar, and on the
right side of the front crossbeam (under the HiT frame). Always state the serial number
when contacting a Orkel dealer, whether you are ordering parts or requesting technical assis-
tance.
The operator must read this manual and safety instructions before starting up, or servicing
the machine. Read them carefully to ensure that you are familiar with the safety, use and
maintenance requirements. Make daily service a part of your routine.
This operator guide is standard for:
Orkel GP 1260 and GP 1260 HiT.
New Holland Rollbaler 125 and Rollbaler 125 Combi.
Case IH RB 544 and RB 544 Silage pack.
Please note that text sections that only concern HiT/Combi/Silage pack, are marked:AA
Check that this operator guide matches your machine .
We strongly recommend that the instructions in this guide are followed to ensure your per-
sonal safety and the lifespan of the machine.
Information in the manual relating to personal safety is marked with
the above sign and with bold text.
Please pay special attention to these sections.
Yours sincerely
Orkel AS
HiT

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INDEX:
1.Introduction
1.1 General.
1.2 Dimensions and weight
1.3 Safety
2.Safety instructions
2.1 Introduction
2.2 General safety instructions
2.3 Mechanical connection and disconnection
2.4 Adjustment
2.5 Maintenance and service
2.6 Lifting
2.7 Use
2.8 Transport
2.9 Parking
2.10 Dismantling
2.11 Warning signs/ labels
2.12 Warning signs, explanations
3. Connecting the baler to the tractor
3.1 Electrical
3.2 Hydraulic
3.3 Mechanical
3.4 PTO axle
3.4.1 PTO speed
4. Settings
4.1 Height adjustment.
4.2 Settings in Control Box.
4.3 Mechanical settings.
4.4 Hydraulic settings.
5. Preparations, prior to driving
5.1 Installing the wide film or net roller (HiT system).
5.2 Installing the net roller (GP 1260)
5.3 Installing the wrapping film roller.
5.4 Adding grease to the lubrication system
5.4 Adding oil to the lubrication system
5.5 Ensiling fluid

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6. Start up
6.1 Explanations to the control box.
6.2 Control routines.
6.3 Driving technique
6.3.1 Driving technique, hillside/slopes
6.4 Obstruction in pick up or feeder unit
7. Technical information cont.
7.1 Electric system
7.2 Hydraulic system
7.3 Chamber lock and chamber pressure systems
7.4 Grass cutting system, knives, dismantling and grinding
7.5 HiT system overview
7.5.1 HiT system release lever adjustment
7.6 HiT system, sensors
7.7 HiT system, hydraulics
7.8 HiT system, mechanical
7.9 HiT system, general adjustments
7.9.1 HiT system, net/widefilm brake
7.10 Hydraulic scheme, balers with HiT system
7.11 Net system (traditional). description and adjustments
7.12 Lubrication system
7.13 Drive chains and covers
7.14 Wrapper film overlap. Adjustment
7.15 Sensor scheme baler with traditional net tying
7.16 Sensor scheme wrapper
7.17 Program menus
7.18 Baling Programs. Explanations to the menu.
8. Maintenance.
8.1 Daily maintenance.
8.2 Lubrication
8.3 Service
8.4 Cleaning.
8.5 Winter storage.
8.6 Wheels and tyres
8.6.1 Jacking points
8.7 Spare parts

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9. Contact information.
9.1 Vital telephone numbers
9.2 e-mail and webpage
10. Technical data
10. Recommended settings in “Baling programs”
10.1 Specifications
10.2 Additional equipment, options
11. Transport
11.1 Tying down/strap
11.2 Lift/Hoist
12. Declaration of conformity
13. Warranty.
13.1 Terms and conditions
13.2 Warranty and warranty claims

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1. Introduction
1.1 General
This GP 1260 machine is designed for baling grass, straw and hay, and only for this
purpose.
The bales will have a diameter of 1220 mm, and a width of 1220 mm.
The bales might weigh up to 1000 kg.
The GP 1260 machine has to be used accordingly to the instructions given in this
manual. If you are in doubt regarding the range of use of the machine, contact Orkel,
or your local Orkel representative.
1.2 Dimensions and weight:
GP 1260 (Rollbaler 125 / RB 544)
Weight: 3050Kg
Height: 215cm
Width: 272/292/322cm
Length: 386cm
GP 1260 HiT (Rollbaler 125 Combi / RB 544 Silage pack)
Weight: 4800Kg
Height: 265cm
Width: 299cm
Length: 590cm
1.3 Safety
Before any use, or doing any kind of work on the machine, the
“safety instructions” in chapter 2 has to be read carefully and understood.

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2. INDEX, SAFETY INSTRUCTIONS
2.1 Introduction
2.2 General safety instructions
2.3 Mechanical Connection/disconnection
2.4 Adjustments
2.5 Maintenance
2.6 Lifting
2.7 Use
2.8 Transport
2.9 Parking
2.10 Dismantling
2.11 Label warnings
2.12 Label warnings, explanation

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2.1 Safety introduction
Danger of severe injury is present if the machine is not being handled pursuant to
descriptions made in operator`s manual/safety instructions.
All care and attention has been taken in design and production of this Orkel machine, to min-
imize the danger in operating the baler. However, there is a certain amount of risk to person-
nel operating the baler. It is strongly recommended that the operators, take all possible pre-
cautions to ensure both their own safety, and others who may be in the area.
NOTE: Orkel Round baler GP 1260 can only be used for baling grass, hay and straw!
Before operating, adjusting or servicing the machine, it is important that operators manual
and safety instructions are carefully read and understood by the operator.
Operator’s manual should be regarded as a part of the machine. Make sure this guide is fol-
lowing the baler if “resale”
By reading this operator’s manual you will be able to understand:
1 How the machine operates.
2 How to operate it safely without hazard to either the operator or persons in the area
3 How to successfully use the machine to its fully potential.
WARNING: Ignoring the safety instructions can result in death or serious injury!

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2.2 General safety instructions
Before any maintenance, cleaning, disassembly of parts and adjustment is made on the
machine. Always: Disengage the PTO drive clutch. Stop the tractor engine, activate
the hand brake and remove the key to prevent the tractor from being started
accidentally.
Before operation:
Thoroughly read and understand the relevant chapter in the operators manual. Do not
start the tractor before all persons are in safe distance to the machine. Keep children
and spectators off and away from machine when operating. The area around the ma
chine should be kept clear at all times. Keep area between tractor and baler clear of
people under coupling and uncoupling.
Operation:
Do not wear loose or baggy clothing, when working on the machine and keep hands,
feet and clothing away from moving parts. Stop tractor engine before removing guards
and shields. Keep all guards and shields in place and in correct order. Use ear protect
tion if the noise of the machine and tractor is too loud. (without cabin)
It is not allowed to stay on the machine when operating.
Never remove material from machine when operating, and never feed material (twine,
net or crop) manually into machine. Stop tractor engine and remove the key before un
blocking pick up.
When baling dry material like dry grass, hay or straw, extra care has to be taken.
Service/maintenance:
Before starting, make sure of the machine is clear of people, and that all tools and
loose objects have been removed and correctly stowed. Do not do service or remove
hydraulic hoses when the hydraulic system is under pressure.
Owner:
The owner is responsible for making this information available to the operator. This to
ensure safe use and proper maintenance of the baler.
WARNING: CHILDREN UNDER 16 YEARS OF AGE MUST NEVER OP-
ERATE THE MACHINE!

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2.3 Mechanical connection/disconnection
1. Keep people away from area between tractor and baler during connection and dis
connection. Be aware of squeezing hazard!
2. Disconnection has to take place on plain ground, and the baler has to be parked in a
stable position to prevent overturn. Use parking chocks
3. Make sure that the PTO direction of rotation, and rotation speed RPM of the tractor
correspond to the machine’s settings. Wrong direction or RPM can lead to serious
damage to the machine.
4. Make sure the hydraulic couplings are clean and undamaged before connecting and
activating the hydraulic system.
5. Before starting, ensure the machine is clear of people and all tools and loose objects
have been removed and correctly stowed.
6. When PTO shaft is removed from the tractor it must be secured to the baler with the
chain provided to prevent accidental damage.
7. Stop tractor engine and ensure that there is no pressure on the hydraulic system,
when disconnecting.
8. Oil under pressure, can penetrate through your skin and cause severe inflammation.
9. Use eye and skin protection to prevent direct contact with oil.
10. Disconnect the hydraulic hoses and electric cables before moving the tractor away.