Salford 9807 User manual

2012 9807 DRH
ASSEMBLY AND PARTS MANUAL
 
 «» 396336
 .,
 -, .
, . 
7. ( 4 «» 519  –
 ) ./ 8 (473)
233-28-17
E-mail: [email protected]
 

. 903-030-15-51
E-mail: [email protected]
[email protected]
    : http://texagropark.ru/

Table of Contents
General Information
Salford Recommended Torque Values .........................................................................................................3
Wheel Torque Specications . ......................................................................................................................4
Tire Pressure Ratings ...................................................................................................................................5
General Safety Precautions ..........................................................................................................................6
Frame and Tongue
Frame Assembly. ..........................................................................................................................................8
Tongue Installation.....................................................................................................................................10
Telescope Mount Hose Holder...................................................................................................................13
Axles and Depth Control
Axle Installation.........................................................................................................................................14
8000lb Hub and Spindle Assembly. ...........................................................................................................16
Depth Control Installation..........................................................................................................................18
Shank Assembly
Shank Assembly. ........................................................................................................................................20
Parabolic Shank Assembly. ........................................................................................................................22
Chisel Ripper Shank Assembly..................................................................................................................23
Auto Reset Spring Trip . .............................................................................................................................24
Shank Lockout . ..........................................................................................................................................27
Disc Gangs
Disc Gang Installation................................................................................................................................28
Coulter Mount Assembly & Rebuild Instructions .....................................................................................31
Disc Gang Layout . .....................................................................................................................................36
Harrows
Harrow Layout with 1/2” Tines .................................................................................................................37
Harrow Installation ....................................................................................................................................38
62” Long Harrow Arm Assembly . .............................................................................................................40
1/2” Tine Harrow Assemblies . ...................................................................................................................42
14” Roller Harrow Assemblies ..................................................................................................................44
Hydraulics & Lights
Axle Lift Hydraulics .................................................................................................................................46
Disc Gang Hydraulics . ..............................................................................................................................48
Lights & SMV Install.................................................................................................................................50
Decal Layout..............................................................................................................................................52
Salford Farm Machinery Ltd. 07-2012
2012 9807 Assembly and Parts Manual
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6$/)25' 5(&200(1'(' 72548( 9$/8(6
BOLT SIZE GRADE 2 GRADE 5 GRADE 8
ft-lbs Nm ft-lbs Nm ft-lbs Nm
1/2"NC 50 68 75 102 105 142
5/8"NC 90 122 150 203 210 285
3/4"NC 160 217 270 366 375 508
7/8"NC 145 197 395 536 610 827
1"NC 210 285 590 800 910 1234
127(6: These recommended torque values are applicable when applied to the nut
only. These recommended torque values are approximate only. The torque-tension
relationship is affected by lubrication, surface finish, thread fit, plating, lock-washers, etc.
'2 127 use these values if a different torque value or tightening procedure is given for
a specific application. Torque values listed are for general use only. Check tightness of
fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts
with identical grade.
Fasteners should be replaced with the same or higher grade. If higher-grade fasteners
are used, these should only be tightened to the strength of the original.
Make sure fasteners threads are clean and that you properly start thread engagement.
This will prevent them from failing when tightening.
WARNING Both sides of the u-bolt
Do not tighten one side of the must be tightened equally.
u-bolt before the other side.
07-2012 Page 3
Salford Farm Machinery Ltd.
2012 9807 Assembly and Parts Manual
Salford Recommended Torque Values
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WARNING
Maintain proper torque to provide safe and secure
attachment of the wheel hub/drum. Improperly tightened
wheel nuts can cause the wheel to separate from the wheel mounting surface
during operation. This could result in property damage, serious personal injury,
or possibly loss of life.
NOTE - If wheel does not have chamfers to match profile of the nuts, use flat side of
nuts against rim face.
Install all lug nuts/bolts by hand to prevent cross threading and tighten lug nuts/bolts
following the steps and tightening sequence diagram below.
STEP 1) Torque to 20-25 ft•lbs following the appropriate pattern below.
STEP 2) Torque to 55-60 ft•lbs following the appropriate pattern below.
STEP 3) Torque to final ft•lbs rating (see bolt size below) following the
appropriate pattern below.
NOTE - Recheck the torque settings of lug nuts/bolts after 10km (6 miles) and again
after 50km (30 miles). Periodically and at the beginning of each season check the
condition and the torque of the lug nuts/bolts.
5
3 6
4
1
22
1
4
6
3
5
7
8
5
67
1
2
3 10
8
49
6 LUG BOLT PATTERN 8 LUG BOLT PATTERN 10 LUG BOLT PATTERN
Lug Nut/Bolt Tightening Sequence
Bolt Size (Hub Size) Final Torque
1/2" dia. bolt (up to 3000 lb hubs) 85 ft•lbs
9/16" dia. bolt (4000 - 5000 lb hubs) 120 ft•lbs
5/8" dia. bolt (5500 - 12000 lb hubs) 170 ft•lbs
3/4" dia. bolt (16000 - 20000 lb hubs) 300 ft•lbs
7/8" dia. bolt (25000 lb hubs) 450-500 ft•lbs
Salford Farm Machinery Ltd.
Page 4
2012 9807 Assembly and Parts Manual
07-2012
Wheel Torque Specications
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N
N
Deep dish
11L
245
425
Tires to install
deep dish in:
N
N
Deep Dish
12.5L
305
15 x 19.5
Tires to install
deep dish out:
If bolts/nuts are coned, ensure
proper seating in chamfer on rim.
Ensure proper inflation of each tire for safe operation and extended tire life.
NOTE - Periodically and at the beginning of each season check the condition and the
pressure of each tire.
Tire Installation Direction
Do not rely on valve stem for orientation of
tires. It may face in or out on different rims.
Measure both sides of tire in to rim face. Install the
deep side in or out according to the instructions below.
Pressure [psi] Pressure [bar] Tire Size
25 [psi] 1.72 [bar] 23.1 x 26 (16 ply)
30 [psi] 2.07 [bar] 15 x 19.5 Lug Tire (6 ply)
35 [psi] 2.41 [bar] Load Range C - 11L15
36 [psi] 2.48 [bar] 28L26 (16 ply)
52 [psi] 3.58 [bar] 30.5LR32 (181A8/B)
65 [psi] 4.48 [bar]
Load Range D - 11L15
- 12.5L15
70 [psi] 4.83 [bar] 15 x 19.5 Lug Tire (14 ply)
90 [psi] 6.20 [bar]
Load Range F - 11L15
- 12.5L15
Truck Tires - 245/70R19-5
- 305/70R22-5
- 425/60R22-5
07-2012 Page 5
Salford Farm Machinery Ltd.
2012 9807 Assembly and Parts Manual
Tire Pressure Ratings
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Signal Words
The words DANGER, WARNING or CAUTION are
used with the safety alert symbol. Learn to
recognize the safety alerts, and follow the
recommended precautions and safe practices.
Three words are used in conjunction with the safety-alert symbol:
DANGER
WARNING
Indicates an imminently hazardous situation that, if not
avoided, will cause DEATH OR VERY SERIOUS INJURY.
Indicates apotentially hazardous situation that, if not
avoided, could cause DEATH OR SERIOUS INJURY.
CAUTION Indicates apotentially hazardous situation that, if not
avoided, may result in MINOR or MODERATE INJURY.
Replace any DANGER, WARNING, CAUTION or
instructional decal that is not readable or is missing.
The location and part number of these
decals is identified later in this section of the
manual.
The words Important and Note are not related to
personal safety but are used to give
additional information and tips for
operating or servicing this equipment.
IMPORTANT: Identifies special instructions or
procedures which, if not strictly
observed could result in damage to, or
destruction of the machine, process or
its surroundings.
NOTE: Indicates points of particular interest for more efficient and convenient repair or operation.
A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT !
Salford Farm Machinery Ltd.
Page 6
2012 9807 Assembly and Parts Manual
07-2012
General Safety Precautions
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•Wings may fall rapidly
causing injury.
•Always stay clear of wings
when being lowered, raised
or in a elevated state.
•Always use lockup device
provided when raised.
•Ensure cylinder is completely
filled with hydraulic fluid to
avoid unexpected
movement.
•DO NOT search for highpressure hydraulic
leaks without hand and face protection. A
tiny,almost invisible leak can penetrateskin,
thereby requiring immediatemedical
attention.
•Use cardboard or woodtodetect leaks –never
your hands.
•Double check that all is clear before
operating hydraulics.
•Never remove hydraulichoses or ends
with machine elevated.Relieve hydraulic
pressure before disconnecting hydraulic
hoses or ends.
•Maintainproper hydraulicfluid levels.
•Keep all connectorsclean for positive connections.
•Ensure all fittingsand hoses are in goodcondition.
•Do notstandunder wings.
General O
Hydraulics
DANGER
DANGER
07-2012 Page 7
Salford Farm Machinery Ltd.
2012 9807 Assembly and Parts Manual
General Safety Precautions
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A
B
2
3
4
1
DETAIL B
877
5
10
9
9
6
Salford Farm Machinery Ltd.
Page 8
2012 9807 Assembly and Parts Manual
07-2012
Frame Assembly
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A
B
2
3
4
1
DETAIL B
877
5
10
9
9
6
DETAIL A
14 12
12
13
10
9
11
6
9
9
10
9800 300hp FRAME ASSEMBLY
ITEM NO.
QTY
PART NO. DESCRIPTION
1 1 W00294 2008 9800 300hp CENTRE SHANK MOUNT
2 1 W00297 2008 9800 AXLE TOWER BRACE
3 1 W00276 9800 300hp RIGID TELESCOPE MOUNT
4 2 C4505 65 1/2" PIN-PIN BRACE
5 24 B1230 3/4"NC x 3" LG. HEX BOLT
6 12 B1020 5/8 X 2" BOLT GR. 5 PLATED
7 48 BF12HS 3/4" HARD STRUCTURAL WASHER
8 24 BN12S 3/4" STOVER LOCK NUT
9 32 BF10HS 5/8" HARD STRUCTURAL FLAT WASHER
10 20 BN10S 5/8" NC STOVER LOCK NUT
11 4 BU1060 U-BOLT 5/8" x 6" x 7 1/2"
12 8 BF16HS 1" HARD STRUCTURAL WASHER
13 4 B1640 1"NC x 4" BOLT
14 4 BN16L 1-8 NC NYLOCK NUT
07-2012 Page 9
Salford Farm Machinery Ltd.
2012 9807 Assembly and Parts Manual
Frame Assembly
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21
19
20
23
9
5
3
2
31
29
15
26
25
24
14
7
17
16
27
18
6
32
4
22
11
8
10
12
13
CAT. 3 CLEVIS OPTION
1
30
28
Torque
21
&
23
to 220-250 ft/lbs
37 35
3435
39
38
41
40
33
42 36
13
Salford Farm Machinery Ltd.
Page 10
2012 9807 Assembly and Parts Manual
07-2012
Tongue Installation
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