ORKEL hiQ Smartbaler User manual

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USER GUIDE
Orkel hiQ Smartbaler
Round baler
Manufactured by: Serial number, Round baler:
__________________________
Orkel AS Serial number, Wrapper:
7320 Fannrem ____________________
Temp version 020608 Mads

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Congratulations on the purchase of your new Orkel hiQ Smartbaler
Our machines are renowned for their quality and strength, and are designed for use
in tough environments. This is the result of continuous product development and
thorough quality control prior to shipping the machinery. We have conducted an
assessment procedure in accordance with the Norwegian machinery directive
(DECLARATION OF CONFORMITY) and the machine is CE-labeled accordingly.
Plates stating the serial numbers located found at the front (baler) and on the left
main channel (wrapper). Serial numbers must always be given when contacting the
supplier to order spare parts or for other technical support.
As the owner of the machine you must read this USER GUIDE WITH SAFETY
INSTRUCTIONS before starting to use the equipment, or before servicing the baler.
Read the User Guide carefully and familiarise yourself with the requirements for
machine safety, use and maintenance, and make daily service a part of your routine.
Check that this User Guide matches your baler. We require that the instructions in
this User Guide are followed in order to maintain your personal safety and ensure the
lifespan of the machine.
Remember – always state the serial number when ordering spare
parts
(This User Manual refers to combined balers with serial numbers from #20116001-…
Certain information in this User Guide is labeled with this sign
and/by bold text. Please pay special attention to this information!
Yours sincerely,
Orkel AS

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TABLE OF CONTENTS
W ARRANTY ............................................................................................................... 6
W HEELS .................................................................................................................. 10
D RAWBAR ............................................................................................................... 10
P OWER TRANSMISSION ............................................................................................. 13
L IGHTS AND BRAKES ................................................................................................ 13
H YDRAULICS ........................................................................................................... 14
E LECTRIC POWER SUPPLY ........................................................................................ 14
Main current cable.................................................................................................................................14
Control box.............................................................................................................................................14
N ET BINDING ............................................................................................................ 16
Mounting the net roll..............................................................................................................................16
M OUNTING THE FILM ROLL (S EE FIG . 8)...................................................................... 17
A SSEMBLY .............................................................................................................. 19
B ASIC FUNCTIONS .................................................................................................... 20
C ONTINUE IN THE PROGRAMME MENU ( FROM THE START SCREEN / FIRST PICTURE )......... 22
S ETTINGS :............................................................................................................... 22
Settings in Baling programs....................................................................................................................28
Counters settings....................................................................................................................................29
Calibrate settings....................................................................................................................................31
Chamber calibration...............................................................................................................................31
During operation....................................................................................................................................34
D RIVING .................................................................................................................. 36
B ALER FILLING ........................................................................................................ 36
B ALE BINDING .......................................................................................................... 37
B ALE WRAPPING ...................................................................................................... 38
If you run out of film whilst wrapping....................................................................................................38
If the wrapping arm hits an obstacle.......................................................................................................38
Transportation........................................................................................................................................38
W ORK ROUTINES ..................................................................................................... 39
R ECOMMENDATIONS FOR ACHIEVING MAXIMUM FODDER QUALITY ................................. 39
A DVICE ON BALING STRAW WITH A FIXED CHAMBER BALER .......................................... 40
P ICKUP ................................................................................................................... 41
T HE NET BRAKE ....................................................................................................... 41
N ET LENGTH ............................................................................................................ 43
N ET BLADES ............................................................................................................ 43
C UTTING ................................................................................................................. 44
W RAPPING UNIT SETTINGS CONDITIONS / BASIC INFORMATION ....................................... 44
B EKA M AX FULLY AUTOMATIC GREASING SYSTEM , TYPE EP1...................................... 45
Assembly of the net tying system.............................................................................................................45
Function.................................................................................................................................................46
Filling ....................................................................................................................................................46
Venting...................................................................................................................................................47
Maintenance and inspection...................................................................................................................47
Winter storage........................................................................................................................................47
D AILY / REGULAR MAINTENANCE BEFORE USE .............................................................. 48
G ENERAL ................................................................................................................ 48
L UBRICATION OF MANUAL LUBRICATION POINTS ......................................................... 49
Baler:.....................................................................................................................................................49
Wrapper:................................................................................................................................................49
N
ET BLADES ............................................................................................................ 50
C HAINS ................................................................................................................... 51

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C
UTTING BLADES ..................................................................................................... 51
Disassembly and sharpening or replacement of blades...........................................................................52
W INTER STORAGE .................................................................................................... 53
G ENERAL ................................................................................................................ 54
N ET TYING ............................................................................................................... 55
C ONTROL BOX ......................................................................................................... 56
L IST OF ERROR CODES ............................................................................................. 58
G REASING ............................................................................................................... 61
O ILING .................................................................................................................... 62
TECHNICAL SPECIFICATIONS ..................................................................................... 63
Oil requirement:.....................................................................................................................................63
Sensors:..................................................................................................................................................63
Net box:..................................................................................................................................................63
Lubrication system:................................................................................................................................63
Drive shaft:.............................................................................................................................................64
Wrapper:................................................................................................................................................64
Torques:.................................................................................................................................................64
Air pressure:...........................................................................................................................................64
Volume:..................................................................................................................................................64
Dimensions and weight...........................................................................................................................64
Miscellaneous data:................................................................................................................................64
Additional equipment:............................................................................................................................64
C IRCUIT DIAGRAM , CABLE CONNECTION ..................................................................... 65
SAFETY INSTRUCTIONS....................................................................................... 1

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___________________________________________________________________________
Declaration of conformity
Manufactured by: Orkel AS
Address: 7320 FANNREM, Norway
We hereby declare under our own responsibility that
Make, type no.: Round baler ORKEL HIQ SMARTBALER
Serial number:
is covered by this declaration and complies with the following standards and normative
documents.
NS-EN 12100-1 (2003), NS-EN 12100-2 (2003), NS-EN 704 (1999)
according to the regulations in Mechanical Equipment – Machinery Directive - 2006/42/EC (98/37/EU)
Place: Fannrem Date:
Signature: ___________________________
Elling B. Vestbøstad
Project Engineer
Orkel AS
N -7320 Fannrem

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Warranty
Orkel AS warrants this machine for production faults for a period of 12 months from the date of
delivery to the user.
The warranty is limited to:
1. The value of the machine based on the maintenance performed, use and condition.
2. The value of the damaged components.
3. Work hours calculated by Orkel AS.
4. Warranty repairs must only be carried out with the permission of Orkel AS.
Apart from the above conditions, Orkel AS is, under no circumstances, responsible for
damage/circumstantial damage to third parties that may be caused by the machine.
Important! Ordinary wear and tear on rubber parts, tyres, hydraulic hoses, blades, chains or bearings
is not covered by the warranty. In the case of the power transmission shaft, the supplier’s warranty
regulations apply - see separate information on the shaft.
The use of non-genuine parts, or the use and insufficient maintenance of the machine, will lead
to the cancellation or limitation of the aforementioned warranty.
On machines with factory-mounted, fully automatic greased bearings, a 5 year warranty (maximum
50,000 balls) applies from the delivery date on all slide bearings (bushing) for rolls, based on the
following:
1. Breakage is defined as material thickness less than 0.2 mm in the case of the slide bearing
(bushing).
2. Working hours for replacement work are not included.
3. This warranty only applies if regular inspections and maintenance have been carried out according
to the instructions outlined in this User Guide.
Extent and terms of warranty
The warranty covers the following:
Repair of faults caused by faults in construction, materials, components, production, mounting,
adjustments by the factory or similar faults.
Faults and defects discovered before or after the product has been delivered to the customer.
The product will be replaced as soon as possible if a production or construction fault is found that
represents a safety risk.
The terms of the warranty are not applicable if the defect/fault is caused by:
The product not being handled according to the instructions provided by Orkel.
The product not being serviced according to the instructions.
The product being altered.
The product being installed or repaired without proper regard to the instructions provided by Orkel.
Non-genuine parts or standard components of poorer quality than required by Orkel being used.
Warranty work
Warranty work can only be started based on a specified agreement with the warranty
representative at Orkel.
Warranty work can be carried out by either the customer, an Orkel dealer or another repair shop.
If fault location and repair is estimated to take more than 3 hours, repairs must not be carried out
before the work has been approved by Orkel.
Documentation
Orkel’s complaint form must be used when contacting Orkel for any type of warranty repair.
The complaint form can be found on Orkel’s website www.orkel.no or can be sent by Orkel via e-mail
or mail, on request.
The complaint form must include information on:
Product type, purchase date and damage date
A short description of the fault/damage and repair measures.
Parts, including the number of parts used and part numbers, if such parts are used.

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Reference to an invoice or shipping note showing the replacement parts used and the costs of
repair work.
The form must be sent to Orkel no later than 1 month after the repair has been carried out.
Orkel must state any objections against the complaint within 1 month of receiving the complaint.
Reimbursement, components
Orkel reimburses material costs for the replaced parts, products or components based on
information provided by the BUYER.
Upon receipt of a complaint form for documented shortcomings we will send an inquiry form
concerning the missing parts or information.
The details of the documented shortcomings must be received by Orkel no later than 1 month after the
shortcomings have been outlined on the complaint form.
All reports received at Orkel after the deadline will be rejected if agreements have not been
made otherwise.
Consequential damage
Consequential damage is not covered by complaint by default.
Transportation damage
Any complaints must be directed to the transport company causing the damage.
Returning problematic components
Components must be returned to Orkel by request or should be stored at a dealer for a minimum of 6
months. Orkel requires that a photo be taken of the damage before and after the alteration in
component in each case.
A photo of the relevant part should be included with the complaint form as documentation.
Refund of shipping costs
Orkel will recommend a transport company and a return date. Shipping costs exceeding this
level will not be refunded.
Orkel
OrkelOrkel
Orkel AS
Mads Ulfsnes
Warranty and Customer Support Manager

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Orkel AS. tel: [phone]
Support outside usual working
hours:
Orkel operates a stand-by telephone
service in the harvest season.
To order spare parts, call: +47 913
23 511 before 8:00 p.m.
An additional handling fee will be
charged when shipping parts outside
normal working hours.
Technical questions can be
answered at + 47 72 48 80 66 until
8:00 p.m.

BEFORE USE
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DEFINITIONS
 When reading the User Guide, please note that right and left are defined as
follows:
Right side: - is to the right in the direction of traffic.
Left side: - is to the left in the direction of traffic.
AREA OF USE
Orkel hiQ Smartbaler is an all-round baler that can make round bales of grass, hay
and straw. The bale size is 1.22 m x 1.30 m (maximum) and the weight of each bale
can be up to 1000 kg.
FIRE HAZARD
Generally, there is an increase in the risk of fire when pressing dry grass and hay.
Larger dry particles mixed with oil are particularly inflammable when machine parts
become overheated!
We recommend that a fire extinguisher be mounted on the baler when working under
such conditions.
TRANSPORTATION
The baler must only be lifted
at the places marked
A lifting set must only be used if the lifting equipment can provide the required lifting
height and capacity. Short straps used at a flat angle can damage the baler.
Remember to use certified lifting chains/straps of sufficient capacity.
The round bale
r must only be used
for grass, hay and straw
P_030

BEFORE USE
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BEFORE STARTING
Before you start using the machine, you must first check that there is no visible
damage to the equipment caused by transportation or loading/unloading. If there is
any damage, contact your supplier immediately.
We also require you to check that the machinery has the technical specifications
outlined in your purchase contract.
In addition, the machinery should be supplied with a bag containing (please
check contents):
• 1 chain lock 1¼“
(part no. 58031)
• 1 chain lock 1“
(part no. 55231)
• 1 pcs NV 24mm wrench (for adjustment of the net brake)
(part no. 57998)
• Grease nipple with elbow
(part no. 57975)
• Fuse, 40 amp
(part no. 57808)
PREPARATION AND CONNECTING UP
Wheels
Mount all the wheels are not yet mounted, and tighten the wheel nuts to the correct
torque (See technical specifications). Remember to tighten the nuts again after a
short time driving!
Check the air pressure based on the table in "Technical specifications"!
Drawbar
Mount the drawbar (pos. 1 or pos. 2 in figure 1) so that it is suitable for the tractor
concerned.
Fig. 1