Amazone KG Special Series User manual
Operating Instructions
az
Soil tillage implements
Rotary cultivator
KG Special
KG Super
Rotary cultivator
KX Rotary harrow
KE Special
KE Super
MG4321
BAH0063-6 04.16
Please read this operating manual before
initial operation.
Keep it in a safe place for future use!
en
2KG / KX / KE BAH0063-6 04.16
Reading the instruction
manual and to adhere to it should not appear to
be inconvenient and superfluous as it is not
enough to hear from others and to realise that a
machine is good, to buy it and to believe that now
everything would work by itself. The person
concerned would not only harm himself but also
make the mistake of blaming the machine for the
reason of a possible failure instead of himself. In
order to ensure a good success one should go into
the mind of a thing or make himself familiar with
every part of the machine and to get acquainte
d
with its handling. Only this way, you would be
satisfied both with the machine as also with
yourself. To achieve this is the purpose of this
instruction manual.
Leipzig-Plagwitz 1872.
Identification data
KG / KX / KE BAH0063-6 04.16 3
Identification data
Please insert the identification data of the implement. The
identification data are arranged on the rating plate.
Implement ID No.:
(10-digit)
Type: KG / KX / KE
Permissible system pressure (bar): Maximum 210 bar
Year of manufacture:
Basic weight (kg):
Permissible total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
Fax:
E-mail:
Hasbergen, Germany
+ 49 (0) 5405 501-0
+ 49 (0) 5405 501-234
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.
Formalities of the operating manual
Document number: MG4321
Compilation date: 04.16
Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2015
All rights reserved.
Reprinting, even of sections, only possible with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.
Foreword
4KG / KX / KE BAH0063-6 04.16
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your trust in our products.
On receiving the implement, check to see if it has been damaged
during transport or if parts are missing. Using the delivery note, check
that the implement has been delivered in full, including any special
equipment ordered. Damage can only be rectified if problems are
signalled immediately.
Before initial operation, read and observe this operating manual, and
particularly the safety information. Only after careful reading will you
be able to benefit from the full scope of your newly purchased
implement.
Please ensure that all the implement operators have read this
operating manual before they put the implement into operation.
Should you have any questions or problems, please consult this
operating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your implement.
Table of Contents
KG / KX / KE BAH0063-6 04.16 5
1User information..........................................................................................9
1.1Purpose of the document.........................................................................................................9
1.2Locations in the operating manual...........................................................................................9
1.3Diagrams..................................................................................................................................9
2General Safety Instructions ......................................................................10
2.1Obligations and liability ..........................................................................................................10
2.2Representation of safety symbols..........................................................................................12
2.3Organisational measures .......................................................................................................13
2.4Safety and protective equipment ...........................................................................................13
2.5Informal safety measures.......................................................................................................13
2.6User training...........................................................................................................................14
2.7Safety measures in normal operation ....................................................................................15
2.8Danger from residual energy .................................................................................................15
2.9Maintenance and repair work, fault elimination .....................................................................15
2.10Design changes .....................................................................................................................16
2.10.1Spare and wear parts and aids..............................................................................................17
2.11Cleaning and disposal............................................................................................................17
2.12User workstation ....................................................................................................................17
2.13Warning symbols and other labels on the implement............................................................18
2.13.1Positions of warning symbols and other labels......................................................................24
2.14Dangers if the safety information is not observed..................................................................25
2.15Safety-conscious working ......................................................................................................25
2.16Safety information for users...................................................................................................26
2.16.1General safety instructions and accident prevention instructions..........................................26
2.16.2Mounted implements..............................................................................................................30
2.16.3Hydraulic system....................................................................................................................31
2.16.4Electrical system ....................................................................................................................32
2.16.5PTO shaft operation...............................................................................................................32
2.16.6Cleaning, maintenance and repair.........................................................................................34
3Loading and unloading .............................................................................35
4Product description...................................................................................36
4.1Overview of assembly groups................................................................................................36
4.2Safety and protective equipment ...........................................................................................37
4.3Overview – Supply lines between the tractor and the implement..........................................38
4.4Transportation equipment ......................................................................................................39
4.5Intended use ..........................................................................................................................40
4.6Danger areas and danger points ...........................................................................................41
4.7Rating plate and CE mark......................................................................................................42
4.8Noise production data ............................................................................................................42
4.9Technical data........................................................................................................................43
4.10Necessary tractor equipment .................................................................................................55
4.11Gearbox – oils and filling capacities ......................................................................................56
4.12Spur gear trough – oils and filling quantities..........................................................................56
4.13Hydraulic oil for the implement supply ...................................................................................57
5Layout and function...................................................................................58
5.1KE rotary harrows ..................................................................................................................59
5.2KX rotary cultivator/KG rotary cultivator.................................................................................60
5.3Threaded cartridge.................................................................................................................61
5.4Attachment category ..............................................................................................................62
5.5Three-point hitch extension (option) ......................................................................................63
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6KG / KX / KE BAH0063-6 04.16
5.5.1Three-point hitch extension for KE rotary harrows................................................................ 63
5.5.2Three-point extension cat. 2 for KX/KG rotary cultivators..................................................... 64
5.5.3Three-point extension cat. 3 for KX/KG rotary cultivators..................................................... 65
5.6Tractor wheel mark eradicator (optional) .............................................................................. 66
5.7Rollers ................................................................................................................................... 67
5.7.1Cage roller SW ...................................................................................................................... 68
5.7.2Tooth packer roller PW ......................................................................................................... 68
5.7.3Wedge ring roller KW ............................................................................................................ 68
5.7.4Cracker Disk roller................................................................................................................. 69
5.8Drive ...................................................................................................................................... 70
5.8.1Gearbox / Tractor PTO shaft speed / Tine speed ................................................................. 71
5.8.2WHG/KE Special gearbox / WHG/KE Super gearbox .......................................................... 72
5.8.3Gearbox WHG/KX ................................................................................................................. 74
5.8.4WHG/KG Special / Super gearbox........................................................................................ 75
5.8.4.1Oil cooler (optional) ............................................................................................................... 75
5.9Universal joint shafts ............................................................................................................. 76
5.10Electronic drive monitoring (optional, KG Super only) .......................................................... 78
5.11Tool tines............................................................................................................................... 79
5.11.1Tool tine minimum length ...................................................................................................... 81
5.11.2Stone release ........................................................................................................................ 81
5.12Working depth of the soil tillage implement .......................................................................... 82
5.12.1Mechanical adjustment of the working depth........................................................................ 82
5.12.2Hydraulic adjustment of the working depth (optional) ........................................................... 82
5.13Side panel ............................................................................................................................. 83
5.13.1Side panel, spring-mounted .................................................................................................. 83
5.13.2Side panel, swivelling............................................................................................................ 84
5.13.2.1Soil guiding angle bracket (optional)..................................................................................... 84
5.14Levelling board ...................................................................................................................... 85
5.15Front mounting frame (optional, KE Special / Super only).................................................... 85
5.16Combination possibilities with AMAZONE implements......................................................... 86
5.17Working with an AMAZONE mounted seed drill ................................................................... 87
5.17.1Coupling parts (optional) ....................................................................................................... 87
5.17.2Lifting frame (optional) .......................................................................................................... 87
5.17.3Lift height limiter (optional) .................................................................................................... 89
5.17.4Side stabiliser for lifting frame 2.1 (optional)......................................................................... 89
5.18Shaft-mounted gearbox (optional)......................................................................................... 90
5.19Track markers (optional) ....................................................................................................... 91
5.20GreenDrill 200-E catch crop seeding unit (optional) ............................................................. 92
6Initial operation.......................................................................................... 93
6.1Checking the suitability of the tractor .................................................................................... 94
6.1.1Calculating the actual values for the total tractor weight, tractor axle loads and load
capacities, as well as the minimum ballast ........................................................................... 95
6.1.1.1Data required for the calculation (attached implement) ........................................................ 96
6.1.1.2Calculation of the required minimum ballasting at the front GV min of the tractor to
ensure steering capability ..................................................................................................... 97
6.1.1.3Calculation of the actual front axle load of the tractor TV tat................................................... 97
6.1.1.4Calculation of the actual total weight of the combined tractor and implement...................... 97
6.1.1.5Calculation of the actual rear axle load of the tractor TH tat ................................................... 97
6.1.1.6Tractor tyre load capacity...................................................................................................... 97
6.1.1.7Table ..................................................................................................................................... 98
6.2Securing the tractor/implement against unintentional start-up and rolling............................ 99
6.3Attaching the side panels .................................................................................................... 100
6.4Attaching the protective panels ........................................................................................... 100
6.5Attachment of the wheel mark eradicators.......................................................................... 101
6.6Attaching the roller (specialist workshop) ........................................................................... 101
6.7Adjusting the length of the universal joint shaft to the tractor (specialist workshop) .......... 103
6.8Fitting the coupling parts (specialist workshop) .................................................................. 104
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KG / KX / KE BAH0063-6 04.16 7
6.9Attaching the lifting frame (specialised workshop)...............................................................105
6.9.1Attaching lifting frame 2.1 (specialist workshop)) ................................................................106
6.9.2Attaching lifting frame 3.1 (specialist workshop)..................................................................107
6.9.3Fitting the lift height limiter (specialist workshop) ................................................................108
6.10Hydraulic hose lines.............................................................................................................109
6.10.1Coupling the hydraulic hose lines ........................................................................................109
6.10.1.1On lifting frame.....................................................................................................................110
6.10.1.2On soil tillage implement......................................................................................................110
6.11Uncoupling the hydraulic hose lines ....................................................................................111
7Coupling and uncoupling the implement ..............................................112
7.1Coupling the implement to the tractor..................................................................................114
7.2Uncoupling the implement ...................................................................................................116
7.3Coupling the mounted seed drill ..........................................................................................117
7.3.1Attaching the seed drill with the coupling parts....................................................................117
7.3.2Attaching the seed drill to the lifting frame...........................................................................119
7.4Attaching the front-mounted soil tillage implement..............................................................121
8Settings.....................................................................................................122
8.1Setting the working depth of the tool tines...........................................................................123
8.1.1Mechanical adjustment ........................................................................................................123
8.1.1.1Seed drill in the lifting frame/without semi-mounted seed drill.............................................125
8.1.2Hydraulic adjustment (optional) ...........................................................................................125
8.2Adjusting the side panel.......................................................................................................125
8.3Adjusting the tractor wheel mark eradicator (optional) ........................................................126
8.3.1Exceeding the maximum working depth ..............................................................................127
8.4Adjusting the cutting rail (optional, only with cracker disc roller) .........................................129
8.5Adjusting the levelling board ................................................................................................130
8.6Transport locking mechanism for lifting frame (all types) ....................................................131
8.7Adjusting the track marker ...................................................................................................132
8.8Adjusting the lift height limiter ..............................................................................................133
8.9Deactivating the lift height limiter .........................................................................................133
9Transportation .........................................................................................134
9.1Move the implement in the transport position ......................................................................136
9.2Transporting with a transport vehicle...................................................................................136
10Use of the implement...............................................................................137
10.1On the field...........................................................................................................................140
10.1.1Work commencement ..........................................................................................................140
10.1.2Moving the tractor wheel mark eradicator into working position..........................................140
10.1.3Moving the track marker into working position.....................................................................141
10.2During the work....................................................................................................................142
10.2.1Turning at end of the field ....................................................................................................142
10.3After use...............................................................................................................................143
10.3.1Moving the tractor wheel mark eradicator into transport position ........................................143
10.3.2Moving the track marker to transport position......................................................................144
11Faults........................................................................................................145
11.1Initial use of the tooth packer roller......................................................................................145
11.2Tool tines stopping when work is in progress ......................................................................145
11.3Hall sensor on the gearbox..................................................................................................146
11.4Shearing of the track marker boom .....................................................................................146
12Cleaning, maintenance and repair..........................................................147
12.1Safety first ............................................................................................................................147
12.2Cleaning the implement .......................................................................................................148
12.3Adjustment work ..................................................................................................................149
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8KG / KX / KE BAH0063-6 04.16
12.3.1Repositioning the bevel wheels on the WHG/KE Special / Super (specialised
workshop)............................................................................................................................ 149
12.3.2Repositioning/replacing the gear wheels on the WHG/KX / WHG/KG Special /
Super (specialised workshop) ............................................................................................. 150
12.3.2.1Repositioning/replacing the gear wheels on the WHG/KX.................................................. 150
12.3.2.2Repositioning/replacing the gear wheels on the WHG/KG Special / Super
(specialised workshop)........................................................................................................ 151
12.3.3Replacing the tool tines (specialist workshop) .................................................................... 152
12.3.4Adjusting the cutting rail of the Cracker Disk roller (specialist workshop) .......................... 153
12.3.4.1Increasing the spring force that is acting on the cutting rail ................................................ 153
12.3.4.2Readjusting worn blades..................................................................................................... 153
12.3.5Checking/adjusting the wedge ring roller scrapers ............................................................. 154
12.3.6Checking/adjusting the tooth packer roller scrapers ........................................................... 154
12.4Changing the coulters (workshop work).............................................................................. 155
12.5Replacing the tension springs of the overload safety device (workshop work) .................. 155
12.6Lubrication specifications .................................................................................................... 156
12.6.1Lubricants............................................................................................................................ 156
12.6.2Lubrication points – overview.............................................................................................. 157
12.7Maintenance schedule – overview ...................................................................................... 159
12.8WHG/KE Special gearbox and WHG/KE Super gearbox ................................................... 161
12.8.1Ventilation............................................................................................................................ 161
12.8.2Check the oil level ............................................................................................................... 161
12.8.3Changing transmission fluid (specialist workshop) ............................................................. 161
12.9Gearbox WHG/KX ............................................................................................................... 162
12.9.1Ventilation............................................................................................................................ 162
12.9.2Check the oil level ............................................................................................................... 162
12.9.3Changing transmission fluid (specialist workshop) ............................................................. 162
12.10WHG/KG Special gearbox and WHG/KG Super gearbox................................................... 163
12.10.1Ventilation............................................................................................................................ 163
12.10.2Check the oil level ............................................................................................................... 163
12.10.3Changing transmission fluid (specialist workshop) ............................................................. 163
12.11Spur gear trough ................................................................................................................. 164
12.11.1Ventilation............................................................................................................................ 164
12.11.2Checking the oil level (only KG and KX rotary cultivatory) ................................................. 164
12.11.3Checking the oil level (only KE rotary harrow) .................................................................... 164
12.12Changing the oil filter in the cooling kit (specialist workshop)............................................. 165
12.13Checking the upper and lower link pins .............................................................................. 165
12.14Checking/cleaning/lubricating the ratchet clutch (specialist workshop) ............................. 165
12.15Hydraulic system ................................................................................................................. 166
12.15.1Identification of hydraulic hose lines ................................................................................... 167
12.15.2Maintenance intervals ......................................................................................................... 167
12.15.3Inspection criteria for hydraulic hose lines .......................................................................... 167
12.15.4Installing and removing hydraulic hose lines ...................................................................... 168
12.16Screw tightening torques..................................................................................................... 169
User information
KG / KX / KE BAH0063-6 04.16 9
1 User information
The User Information section provides information on use of the
operating manual.
1.1 Purpose of the document
This operating manual
describes the operation and maintenance of the implement.
provides important information on safe and efficient handling of
the implement.
is a component part of the implement and should always be kept
with the implement or the towing vehicle.
must be kept in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen in
the direction of travel.
1.3 Diagrams
Instructions and responses
Activities to be carried out by the user are given as numbered
instructions. Always keep to the order of the instructions. The reaction
to the handling instructions is given by an arrow.
Example:
1. Instruction 1
→Implement response to instruction 1
2. Instruction 2
Lists
Lists without an essential order are shown as a list with bullets.
Example:
Point 1
Point 2
Item numbers in diagrams
Numbers in round brackets refer to the item numbers in the diagrams.
The first number refers to the diagram and the second number to the
item.
Example: (Fig. 3/6)
Figure 3
Item 6
General Safety Instructions
10 KG / KX / KE BAH0063-6 04.16
2 General Safety Instructions
This section contains important information on safe operation of the
implement.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free implement
operation.
Obligations of the operator
The operator is obliged only to let those people work with/on the
implement who
are aware of the basic workplace safety information and accident
prevention regulations.
have been instructed in working with/on the implement.
have read and understood this operating manual.
The operator is obliged
to keep all the warning symbols on the implement in a legible
state.
to replace damaged warning symbols.
If you still have queries, please contact the manufacturer.
Obligations of the user
Before starting work, anyone charged with working with/on the
implement is obliged
to comply with the basic workplace safety instructions and
accident prevention regulations.
to read and understand the section "General safety information"
of this operating manual.
to read the section "Warning symbols and other labels on the
implement" in this operating manual and to follow the safety
instructions represented by the warning symbols when operating
the implement.
to get to know the implement.
to read the sections of this operating manual, important for
carrying out your work.
If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not possess the appropriate technical knowledge,
then they should report this fault to their superior (operator).
General Safety Instructions
KG / KX / KE BAH0063-6 04.16 11
Risks in handling the implement
The implement has been constructed to the state-of-the art and the
recognised rules of safety. However, operating the implement may
cause risks and restrictions to
the health and safety of the user or third parties,
the implement,
other property.
Only use the implement
for the purpose for which it was intended.
in a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and delivery" are always applicable.
These shall be available to the operator, at the latest on conclusion of
the contract. Guarantee and liability claims for damage to people or
property will be excluded if they can be traced back to one or more of
the following causes:
Improper use of the implement.
Improper installation, commissioning, operation and
maintenance of the implement.
Operation of the implement with defective safety equipment or
improperly attached or non-functioning safety equipment.
Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
Unauthorised design changes to the implement.
Insufficient monitoring of implement parts which are subject to
wear.
Improperly executed repairs.
Disasters due to the effects of foreign objects and force majeure
General Safety Instructions
12 KG / KX / KE BAH0063-6 04.16
2.2 Representation of safety symbols
Safety instructions are indicated by the triangular safety symbol and
the highlighted signal word. The signal word (DANGER, WARNING,
CAUTION) describes the severity of the risk, and carries the following
meaning:
DANGER
Indicates a direct threat at high risk which will result in death or
most serious bodily harm (loss of limbs or long-term harm),
should it not be prevented.
If the instructions are not followed, then this will result in
immediate death or serious physical injury.
WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.
CAUTION
Indicates a low risk which could cause minor or medium level
physical injury or damage to property if not avoided.
IMPORTANT
Indicates an obligation to special behaviour or an activity required for
proper implement handling.
Non-compliance with these instructions can cause faults on the
implement or disturbance to the environment.
NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
implement in the best way possible.
General Safety Instructions
KG / KX / KE BAH0063-6 04.16 13
2.3 Organisational measures
The operator must provide the necessary personal protective
equipment as per the information provided by the manufacturer of the
crop protection agent to be used, such as:
Safety glasses
Protective shoes
Chemical-resistant overalls
Skin protection agents, etc.
The operating manual
must always be kept at the place at which the implement is
operated.
must always be easily accessible for the user and maintenance
personnel.
Check all the available safety equipment regularly.
2.4 Safety and protective equipment
Before starting up the implement each time, all the safety and
protection equipment must be properly attached and fully functional.
Check all safety and protection equipment regularly.
Faulty safety equipment
Faulty or disassembled safety and protection equipment can lead to
dangerous situations.
2.5 Informal safety measures
As well as all the safety information in this operating manual, comply
with the general, national regulations pertaining to accident prevention
and environmental protection.
When driving on public roads and routes you should comply with the
statutory road traffic regulations.
General Safety Instructions
14 KG / KX / KE BAH0063-6 04.16
2.6 User training
Only those people who have been trained and instructed may work
with/on the implement. The operator must clearly specify the
responsibilities of the people charged with operation and
maintenance work.
People being trained may only work with/on the implement under the
supervision of an experienced person.
Person
Activity
Person
specially trained
for the activity 1)
Trained
person 2) Persons with specialist
training
(specialist workshop) 3)
Loading/Transport X X X
Initial operation -- X --
Set-up, tool installation -- -- X
Operation -- X --
Maintenance -- -- X
Troubleshooting and fault
elimination
-- X X
Disposal X -- --
Legend: X..permitted --..not permitted
1)
A person who can assume a specific task and who can carry out
this task for an appropriately qualified company.
2) Instructed persons are those who have been instructed in their
assigned tasks and in the possible risks in the case of improper
behaviour, have been trained if necessary, and have been
informed about the necessary protective equipment and
measures.
3) People with specialist technical training shall be considered as a
specialist. Due to their specialist training and their knowledge of
the appropriate regulations, they can evaluate the work with
which they have been charged and detect possible dangers.
Comment:
A qualification equivalent to specialist training can be obtained
from several years' experience in the relevant field.
If maintenance and repair work on the implement is additionally
marked "Workshop work", only a specialist workshop may carry out
such work. The personnel of a specialist workshop shall possess the
appropriate knowledge and suitable aids (tools, lifting and support
equipment) for carrying out the maintenance and repair work on the
implement in a way which is both appropriate and safe.
General Safety Instructions
KG / KX / KE BAH0063-6 04.16 15
2.7 Safety measures in normal operation
Only operate the implement if all the safety and protection equipment
is fully functional.
Check the implement at least once a day for visible damage and
check the function of the safety and protection equipment.
2.8 Danger from residual energy
Note that there may be residual mechanical, hydraulic, pneumatic and
electrical/electronic energy on the implement.
Use appropriate measures to inform the operating personnel. You can
find detailed information in the relevant sections of this operating
manual.
2.9 Maintenance and repair work, fault elimination
Carry out prescribed setting, maintenance and inspection work in
good time.
Secure all media such as compressed air and the hydraulic system
against unintentional start-up.
Carefully fix and secure larger assemblies to lifting gear when
carrying out replacement work.
Check all the bolted connections for tightness. On completion of the
maintenance work, check the function of the safety devices.
General Safety Instructions
16 KG / KX / KE BAH0063-6 04.16
2.10 Design changes
You may make no changes, expansions or modifications to the
implement without the authorisation of AMAZONEN-WERKE. This
also applies when welding support parts.
Any expansion or modification work shall require the written approval
of AMAZONEN-WERKE. Only use modification and accessory parts
approved by AMAZONEN-WERKE so that the type approval, for
example, remains valid in accordance with national and international
regulations.
Vehicles with an official type approval or with equipment connected to
a vehicle with a valid type approval or approval for road transport
according to the German road traffic regulations must be in the state
specified by the approval.
WARNING
Risk of crushing, cutting, being trapped or drawn in, or impact
through the failure of support parts.
It is strictly forbidden to
drill holes in the frame or on the running gear.
increase the size of existing holes on the frame or the running gear.
weld support parts.
General Safety Instructions
KG / KX / KE BAH0063-6 04.16 17
2.10.1 Spare and wear parts and aids
Immediately replace any implement parts which are not in a perfect
state.
Use only genuine AMAZONE spare and wear parts or the parts
cleared by AMAZONEN-WERKE so that the operating permit retains
its validity in accordance with national and international regulations. If
you use wear and spare parts from third parties, there is no guarantee
that they have been designed and manufactured in such a way as to
meet the requirements placed on them.
AMAZONEN-WERKE shall accept no liability for damage caused by
the use of non-approved spare and wear parts or aids.
2.11 Cleaning and disposal
Handle and dispose of any materials used carefully, in particular
when carrying out work on lubrication systems and equipment
and
when cleaning using solvents.
2.12 User workstation
The implement must be operated by only one person from the driver's
seat of the tractor.
General Safety Instructions
18 KG / KX / KE BAH0063-6 04.16
2.13 Warning symbols and other labels on the implement
Always keep all the warning symbols of the implement clean and in a
legible state. Replace illegible warning symbols. You can obtain the
warning symbols from your dealer using the order number (e.g.
MD 075).
Warning symbols – structure
Warning symbols indicate danger areas on the implement and warn
against residual dangers. At these points, there are permanent or
unexpected dangers.
A warning symbol consists of two fields:
Field 1
is a symbol describing the danger, surrounded by triangular safety
symbol.
Field 2
is a symbol showing how to avoid the danger.
Warning symbols – explanation
The column Order number and explanation provides an explanation
of the neighbouring warning symbol. The description of the warning
symbols is always the same and specifies, in the following order:
1. A description of the danger.
For example: risk of cutting
2. The consequence of non-compliance with the risk avoidance
instructions.
For example: causes serious injuries to fingers or hands.
3. Risk avoidance instructions.
For example: only touch implement parts when they have come
to a complete standstill.
General Safety Instructions
KG / KX / KE BAH0063-6 04.16 19
Order number and explanation Warning symbols
MD 075
Risk of cutting or severing of fingers/hand
through direct contact with moving parts
involved in the working process!
This hazard can cause the most severe injuries
with loss of body parts.
Never reach into the danger area when the
tractor engine is running with the universal
joint shaft or hydraulic/electrical system
connected.
Wait until all moving parts of the implement
are at a standstill before reaching into the
danger area.
MD 076
Risk of drawing-in/entrapment for hand or
arm due to moving force-transmission parts!
This hazard can cause the most severe injuries
with loss of body parts.
Never open or remove protective equipment,
while the tractor engine is running with the
universal joint shaft or hydraulic/electronic
system connected.
if the ground wheel drive is moving.
MD 078
Risk of crushing of fingers/hand by
accessible, moving parts of the implement!
This hazard can cause the most severe injuries
with loss of body parts.
Never reach into the hazardous area while the
engine of the tractor with connected universal
joint shaft/hydraulics/electronic system is
running.
General Safety Instructions
20 KG / KX / KE BAH0063-6 04.16
MD 079
Risk of materials or foreign objects being
flung away from or out of the implement
when entering or remaining in the danger
area of the implement!
These dangers can inflict severe injuries on all
parts of the body.
Stay well clear of the danger area of the
implement.
Ensure that all persons maintain a sufficient
safety distance from the danger area of the
implement as long as the tractor engine is
running.
MD 082
Risk of falling when riding the implement on
treads or platforms!
Causes serious, potentially fatal injuries
anywhere on the body.
It is forbidden to ride on the implement or climb
the implement when it is running. This prohibition
also applies to implements with step surfaces or
platforms.
Make sure that nobody is riding on the
implement.
MD 087
Risk of cutting or severing of toes or feet
through direct contact with moving parts
involved in the working process!
This hazard can cause the most severe injuries
with loss of body parts.
Stay well clear of the danger area when the
tractor engine is running with the universal joint
shaft or hydraulic/electrical system connected.
This manual suits for next models
15
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