SBM 216 XLS Owner's manual

Manufacturer :
SBM Service Commercial France Export Department
3, cottages de la Norge Tél : [phone] Tel : [phone]
21490 CLENAY Fax : [phone] Fax : [phone]
FRANCE e-mail : [e-mail] e-mail : [e-mail]
http://www.sbm.fr http://www.sbm-international.net
1
CERAMIC HEATING
XLS BROODERS
TECHNICAL INSTRUCTIONS
N° 05000264/43
GAS HEATING FOR POULTRY AND LIVESTOCK
1. TECHNICAL SPECIFICATIONS
2. INSTALLATION
3. LIGHTING THE BROODERS
4. SHUT-OFF
5. MAINTENANCE
6. GAS CONVERSION
7. SPARE PARTS

2
1. TECHNICAL SPECIFICATIONS
Refer to the rating plate on the filter box holder
(see example opposite)
Propane
-
Inlet pressure 0.80 to 2.60 PSI (nominal 2.15 PSI)
208
212
216
Nominal capacity (inlet pressure = 2.15 PSI) ∑Qn (Hs)
24,000
36,000
48,000
Btu/h
(Nominal heat input) ∑Qn (Hi) 22,500 34,100 44,400 Btu/h
Maximum capacity (inlet pressure = 2.61 PSI) ∑Qm (Hs) 26,600 40,700 52,900 Btu/h
(Maximal heat input) ∑Qm (Hi) 24,200 37,500 48,900 Btu/h
Gas consumption (inlet pressure = 2.15 PSI) M
6
.
2
0
9
.
3
0
12.4
0
Gal/day
(Mass flow rate) (inlet pressure = 2.61 PSI) M 6.82 10.25 13.66 Gal/day
Ø orifices (1/100e mm) primary orifice (restrictor) none none none
secondary orifice (injector) 2 x 65 2 x 78 2 x 95
Combustion air 233 353 459 Cu.ft/h
Hi = Net calorific value - Hs = Gross calorific value
The proper operation of the heaters requires the renewal of 1 m3/h fresh air per kW of
operating capacity.
208
212
216
X (") 10.7 15.7 20.6
Weight (lbs) 15.40 17.60 19.80
12.1"
22.6"
X

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2. INSTALLATION
2.1 RULES AND REGULATIONS
 The brooders must be installed in compliance with current local regulations,
by a qualified installer.
 The brooders must be installed in sufficiently ventilated premises.
 The brooders are not authorised for use in domestic premises.
2.2 ASSEMBLING OF BROODER
1
2
3

4
2.3 INCLINATION OF BROODER
2.4 MINIMUM SAFETY CLEARANCES
Ceiling S (ft)
Inflammable ceiling (plastic)
(max. surface temperature : 158°F) 2 1/2
Non inflammable ceiling (metal) 1
Brooder size 208 212 216
h (ft) 2 3/4 3 1/4 3 1/4
For recommended hanging heights H, please contact your local SBM specialist.
CEILING
FLOOR
WALL
S
h
2 ft MINIMUM
(see table below)
208 : 11" to 13"
212 : 13" to 15"
216 : 16" to 17"
25°
to
30°
(see table below)

5
3. LIGHTING THE BROODERS
3.1 STANDARD INSTALLATION
3.2 IGNITION
IMPORTANT : preheat the building 24 hours before the animals arrive.
 Open the main gas valve.
 Open the individual gas valves.
 Set the gas regulators MAXI and MINI to 10.
 Switch on the power supply.
 Adjust the VisioLon Elv-T set point to the temperature
required by the animals.
 Press the push-button while holding a flame
against the ceramic surface of the brooder.
Keep pressing the push-button during 30 seconds.
Valve NPT
Sensor A1
(supplied with VisioLon)
2 chains 8ft
Sensor cable
XLS
brooder
Clik CL10
or CLT
RG6 or RG10 Main gas valve
Gas filter
Do not hold your face close to the
ceramic during ignition.
Gas supply
Propane 20 PSI
240V AC
RCD 16A - 30mA
(Residual Current Device)
KIT MODULE ENCLOSURE 2 ZONES
VisioLon Elv-T
Enclosure
Ground terminal

6
 Set the RG6-RG10 MINI gas regulator to position 1.
 Set the RG6-RG10 MAXI gas regulator to position 8 (Summer)
or position 10 (Winter).
4. SHUT-OFF
 Close the main gas valve.
 Switch off the power supply.
5. MAINTENANCE
ONCE A WEEK (or whenever a blue flame appears), CLEAN THE AIR FILTER.
 Take out the metal filter
 Blow out the metal filter with compressed air
Compressed
air jet
Compressed
air jet
Compressed
air jet

7
 Replace the metal filter in the filter holder
ONCE A YEAR (or whenever a blue flame appears), CLEAN THE BROODER.
 Remove the injector block.
 Clean the injector block  Remove the filter box holder and
with compressed air. blow it with compressed air.
Unscrew thermocouples (completely)
Unplug igniters
1
2
Unscrew (completely)
the locking screws
Pull the
injector block
Compressed air jet
(3 to 5 bar max.)
Pull the filter
box holder
3
4

8
 Blow the inside of the 2 burners  Blow the surface of the ceramic
with compressed air. plaques with compressed air.
 After cleaning the brooder, make sure that the brooder (surface of the ceramic
plaques, hanging bracket) has not experienced mechanical damage.
ONCE A YEAR, PERFORM A VISUAL INSPECTION OF ALL FLEXIBLE GAS HOSES,
ESPECIALLY AROUND THE HOSE CLAMPS.
6. GAS CONVERSION
The brooders are designed to operate with the following gas :
GAS PRESSURE
Propane 2.15 PSI
The equipment is adjusted for the type of gas and the pressure as displayed on the
rating plate.
For any change of the gas used, please contact your local SBM specialist.
7. SPARE PARTS
REP. SPARE PARTS
BR 208XL LEFT (the left burner when looking at the brooder
BR 212XL LEFT from the injection side)
BR 216XL LEFT
BR 208XL RIGHT (the right burner when looking at the brooder
BR 212XL RIGHT from the injection side)
BR 216XL RIGHT
METAL FILTER 300
METAL FILTER HOLDER 300
THERMOCOUPLE FA
10 LOCKING SCREW 6X100/30 (supplied by packs of 10)
INJECTOR BLOCK CAP
MAGNETIC HEAD 11.5
A
B
E
F
G
H
Compressed
air jet
(40 to 70 PSI max.)
Compressed
air jet
(40 to 70 PSI
max.)
Joints
Do not aim at the joints
between the ceramic plaques
C
D

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BLOCK 200 XLS T10
BLOCK 200 XLS 14G
BLOCK 200 XLS T11
BLOCK 200 XLS 12G
PRIMARY ORIFICE M9x1
(please specify the number marked on the end of the orifice)
ORIFICE
(please specify the number stamped on the side of the orifice)
For any spare part order, please specify :
- brooder type and serial number
- type of gas
- operating pressure
These informations are displayed on the rating plate, attached to each brooder.
I
J
J'
C
B
D
A
E
G
H
I
J
F
J'

TO BE DISPLAYED
NEXT TO THE CONTROL UNIT

CERAMIC HEATING
XLS BROODERS
INSTRUCTIONS FOR USE
No. 05000264/4
(TO BE DISPLAYED NEXT TO THE CONTROL UNIT)
S E M I
-
A U T O M A T I
C
o
r
M A N U
A L C O N T R O L
VisioLon Elv-T module and RG6 or RG10 gas regulation
LIGHTING THE BROODERS :
SEMI-AUTOMATIC CONTROL (VisioLon Elv-T and RG6 / RG10)
 Open the main gas valve.
 Open the individual gas valves.
 Set the gas regulators MAXI and MINI to 10.
 Switch on the power supply.
 Adjust the VisioLon Elv-T set point to the temperature required by the animals.
 Press the push-button while holding a flame against the ceramic
surface of the brooder.
Keep pressing the push-button during 30 seconds.
 Set the RG6 / RG10 MINI gas regulator to position 1.
 Set the RG6 / RG10 MAXI gas regulator to position 8 (Summer)
or position 10 (Winter).
MANUAL CONTROL
 Open the main gas valve.
 Open the individual gas valves.
 Set the regulators to 10 (maxi).
 Light the brooders.
 Set the regulators to obtain the desired temperature.
SHUT-OFF :
 Close the main gas valve.
 Switch off the power supply.
OPERATION IN CASE OF POWER FAILURE :
A SBM SEMI-AUTOMATIC SYSTEM CAN OPERATE WITHOUT ELECTRICITY
 Adjust the heating level manually using the MINI regulator of the RG6 / RG10.
 After the power comes back, reset the MINI regulator to its original position.
MAINTENANCE :
ONCE A WEEK (or whenever a blue flame appears), CLEAN THE AIR FILTER :
 Take out the metal filter  Blow out the metal filter with compressed air

Compressed
air jet
Compressed
air jet
Compressed
air jet

Manufacturer :
SBM
3 cottages de la Norge
21490 CLENAY
FRANCE
Installer's stamp :
CERAMIC HEATING
 Replace the metal filter in the filtre holder
ONCE A YEAR (or whenever a blue flame appears), CLEAN THE BROODER :
 Remove the injector block.  Clean the injector block with
compressed air.
 Remove the filter holder box  Blow the inside of the 2 burners  Blow the surface of the ceramic plaques
and blow it with compressed air. with compressed air. with compressed air.
 After cleaning the brooder, make sure that the brooder (surface of the ceramic plaques, hanging bracket) has not
experienced mechanical damage.
ONCE A YEAR, PERFORM A VISUAL INSPECTION OF ALL FLEXIBLE GAS HOSES, ESPECIALLY AROUND
THE HOSE CLAMPS.
Unscrew thermocouples
(completely)
Unplug igniters
1
2
Unscrew (completely)
the locking screws
Pull the
injector block
Compressed air jet
(3 to 5 bar max.)
Pull the filter
box holder
Joints
Compressed
air jet
(3 to 5 bar max.)
Compressed
air jet
(3 to 5 bar max.)
Do not aim at the joints
between
the ceramic plaques.
3
4