ORTAL Heat Control System User manual
Ortal Installation Manual: Heat Control System (V1)
Installation and Operation Manual
Heat Control System®
2
General
Safety Information and Warnings
WARNING: REVIEW ALL WARNINGS
Be sure to review all safety warnings and installation guidelines contained in this manual and the applicable Ortal fireplace installation
manual. Before installing Heat Control System, read and understand all instructions. Consider installation location, venting pathway,
clearances, structural requirements, framing and finish materials, and local codes. ALL warnings and instructions apply to all products
manufactured and distributed by Ortal.
WARNING: FOR USE WITH ORTAL-MANUFACTURED FIREPLACES ONLY
The Heat Control System is authorized for use with Ortal manufactured fireplaces only. Do not attempt to use with a different
manufacturer’s product.
WARNING: ELECTRICAL GROUNDING
All electrical connections must be properly installed, insulated, and secured to avoid potential ELECTRICAL SHOCK and FIRE
HAZARD and malfunction of the system. Consult local building code requirements. In the absence of local codes, refer to the National
Electric Code, ANSI/NFPA 70, or the Canadian Electric Code, CSA C22.1.
WARNING: MATERIAL USAGE
All materials and objects used to carry out the installation must be certified/approved or specified by Ortal and are suitable for use.
Do NOT install the system with different materials or objects than those approved for installation by Ortal.
WARNING: INSTALLATION AND SERVICE
Installation and repairs on the fireplace, Heat Control System, and vent system must be done by an Ortal-authorized qualified installer
service agency or gas supplier. If these components are not installed by an Ortal-authorized dealer/installer, the warranty of all
components will be void and Ortal will not be responsible for any damage caused by improper installation. The fireplace should be
inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive
lint from carpeting, bedding material, etc. Control compartments, burners and circulating air passageways of the fireplace must be
kept clean. Any alteration to the product can cause soot or carbon to form and may result in damage. This damage and any other
damage that results from not following the instructions outlined in this manual is not the responsibility of Ortal.
WARNING: HEAT BARRIER
A barrier designed to reduce the risk of burns from hot viewing glass is provided with this fireplace and shall be installed. The fireplace
MUST not be used without the heat barrier in place. If the barrier becomes damaged, the barrier shall be replaced with the
manufacturer’s barrier for this fireplace. Any safety screen, guard, or barrier removed for servicing the fireplace must be
replaced before operating.
WARNING: FIREPLACE TEMPERATURE
Due to hot temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing
ignition. Clothing or other flammable material should not be placed on or near the fireplace. Young children should be carefully
supervised when they are in the same room as the fireplace. Toddlers, young children, and others may be susceptible to
accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a
fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and
away from hot surfaces.
WARNING: GLASS HANDLING
Only an Ortal certified installer is authorized to remove the glass using a suction cup supplied by Ortal.
WARNING: INSTALLATION AND OPERATION
The fireplace and accompanying components must be installed as an OEM installation in manufactured homes (USA only) or an
aftermarket permanently located, or a mobile home, where not prohibited by local codes. The fireplace must be installed in
accordance with the Manufacturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part
3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada. Exceeding the
restrictions imposed in these instructions may result in a fire or explosion, causing property damage, personal injury, or
loss of life. Ortal will not be responsible for any damage caused by improper installation. Do not store or use gasoline or
other flammable vapors and liquids near this fireplace.
WARNING: LOCAL CODES
Local codes and building requirements take precedence over all requirements stated in this manual. Consult the local authority having
jurisdiction to ensure all local codes and requirements are followed.
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Table of Contents
General _____________________________________________________________________________ 2
Safety Information and Warnings 2
Product Information 4
Installation __________________________________________________________________________ 8
Prior to Installation 8
Installation Procedure 9
System Setup 13
Air Ducting _________________________________________________________________________ 16
Duct Requirements 16
Duct Termination 16
Electrical___________________________________________________________________________ 16
Electrical Requirements 16
Wiring Diagrams 16
Operation __________________________________________________________________________ 19
4
Product Information
The Heat Control System is an optional feature that directs the convective heat generated inside the fireplace chase to an indoor or
outdoor location (see figure 1 below).
Figure 1: Heat Control System Heat Direction (Top View)
The system can be turned on or off independently of the fireplace. When on, a proprietary fan extracts heat from the chase via two
heat collector boxes and ducts it to the chosen location (see figure 2 below).
Figure 2: Heat Control System is On
When the system is off, the heat is directed into the room via the heat release (see figure 3 below).
Figure 3: Heat Control System is Off
This feature is optional and is not required for the use and operation of any Ortal manufactured fireplace. It is approved for all
installations that are approved for Ortal manufactured fireplaces (single family homes, multi-family homes, commercial settings, etc.).
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Compatible Models
The Heat Control System is approved for use with the fireplace models in the following table.
Fireplace Series Models
Front Facing (F) 75F, 75x65F, 90F, 90HF, 110F, 110HF, 130F, 130HF, 140F, 150F, 150HF, 200F, 200HF, 250F,
250H, Wilderness 31, Wilderness 44HF
Traditional (TR) TR 90, TR 110, Wilderness TR36, Wilderness TR42
Tunnel (TN)
See Through
(Includes Indoor/Outdoor)
75x65TN, See Through 110, 110TN, 110HTN, 130TN, 130HTN, 150TN, 150HTN, 200TN, 200HTN,
250TN, 250HTN
Corner (RS/LS) 75RS/LS, 90RS/LS, 110RS/LS, 110HRS/LS, 130RS/LS, 130HRS/LS, 150RS/LS, 150HRS/LS,
200RS/LS, 200HRS/LS, 250RS/LS, 250HRS/LS, Wilderness 44HRS/LS
Three Side (TS) 75TS, 90TS, 110TS, 110HTS, 130TS, 130HTS, 150TS, 150HTS, 200TS, 200HTS, 250TS,
250HTS, Wilderness 44HTS
Space Creator (SC)
Peninsula SC75, Peninsula 120, SC120, SC150, SC200
*Built-In
Island/Curve
Island 130, 75x65 Curve, 75x65 Curve TN
*Units that are framed into a wall only (without a hood)
NOTE: The Heat Control System cannot be used with Ortal 40H70 models, 60x80 models, stand-alone Curves and Island,
or wall-mounted Stand Alone fireplaces.
This system designed for use with Ortal manufactured fireplaces only. It is not permitted for use with fireplaces made by other
manufacturers or for any purpose not designated in this manual. The requirements outlined in this manual must be used in conjunction
with the fireplace’s corresponding installation manual.
Fan Options
Two fan options are available for the Heat Control System: the Standard Fan and the Premium Fan. The following table shows
recommended fan option for each fireplace series.
Fireplaces
Standard Fan Premium Fan
Max Flow Rate = 196 CFM
Noise Level = 56 dba
Max Flow Rate = 1175 CFM
Noise Level = 62 dba
Series 75-90
Wilderness 31
Wilderness TR36
Series 110-140
Wildernes 44H
Wilderness TR42
Series 150-170
Series 200-250
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Standard Fan
Max Flow Rate = 196 CFM
Noise Level = 56 dba (at 1 meter from fan)
Dimensions
Clearances
NOTE: 2-inch clearance is to any building material. No additional air space is required beyond the 2-inch clearance.
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Premium Fan
Max Flow Rate = 1175 CFM
Noise Level = 62 dba (at 1 meter from fan)
Dimensions
NOTE: When determining installation location, take note that the duct connections on the fan are set on a 90°angle. See
“Premium Fan Airflow Direction” section for details.
Clearances
NOTE: 2-inch clearance is to any building material. No additional air space is required beyond the 2-inch clearance.
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Installation
The following sections describe installation procedures for the Heat Control System. Review all clearance and venting requirements,
pre-installation considerations, and local code before beginning installation. Ensure all materials, system components, and tools
necessary are present, and in good condition at the time of installation. Refer to framing, heat release, and air intake requirements
as detailed in applicable fireplace installation manual.
Prior to Installation
Be aware of the following installation requirements prior to installation.
The Heat Control Fan:
Must be installed min. 3 feet away from the fireplace.
Must be installed in an accessible space for servicing.
For optimal efficiency, recommended fan location is within 30 feet of the fireplace.
Optimal duct length is 90 feet or less. Total duct length must not exceed 120 feet.
The Heat Control System must be installed in an interior space and can terminate either to an interior or exterior space.
NOTES:
The system is designed to remove heat from the chase and has no impact on radiant heat released from the fireplace glass.
Depending on local code, make-up air may need to be supplied to the house. Check with local authority having jurisdiction.
This system is installed independently of the fireplace. Ensure the fireplace and venting components are installed per the
applicable fireplace installation manual.
WARNING: Electrical connections must be completed by a certified electrician and in accordance with local building
codes.
System Components
The following supplied components are used in the installation procedure.
NOTE: The Air Duct Coupler is only necessary for duct-to-duct connections and will depend on the specific
requirements of the project.
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Installation Procedure
NOTE: Installation of the Heat Control Components is not required to occur in the order presented below.
1. Position and secure the Heat Control Fan by following installation instructions on page 10 for a Standard Fan or page 11
for a Premium Fan. Maintain stated clearances and as required per local building codes.
2. Attach the Power Cord (MC Cable) to the Heat Control Fan by pushing the cable end into the connector fitting
embedded in the upper left corner of the Heat Control Fan (marked in the image below). Pull the Power Cord (MC
Cable) through the fitting until it clicks into place.
Figure 4: General System Installation
Refer to the figure 4 above for steps 3-9.
3. Run the Insulated Air Ducting as shown in figure above and according to local codes.(Insulated Air Ducting may need
to be cut down or combined together to fit specific project requirements.)
4. Position and connect T-Connector to Insulated Air Ducting using a minimum of 3 self-tapping screws per connection.
5. Connect Insulated Air Ducting to the Heat Control Fan using one Hose Clamp per connection.
6. Position and secure Heat Collector Boxes to the front wall inside the fireplace chase using a minimum of 4 screws per box.
7. Connect Insulated Air Ducting to each Heat Collector Box using a minimum of 3 self-tapping screws per connection.
8. Optional: Secure any duct-to-duct connection using supplied Air Duct Coupler. Use a minimum of 3 self-tapping screws
per connection.
9. Connect and secure desired termination cap at the termination point. Seal according to local code requirements. The
supplied 6" Wall Vent Cover is used for outdoor termination, and a Heat Register (not supplied) is recommended for indoor
termination (see “Duct Termination” section on page 16 for details).
10. Connect the Power Cord (MC Cable) from the Heat Control Fan to the Wall Switch.
WARNING: Electrical connections must be completed by a certified electrician and in accordance with local building
codes.
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Standard Fan
The following parts are required for the installation of the Standard Fan.
Step 1
Connect the mounting brackets to the fan. The brackets can be attached on either the wide or narrow side of the fan.
a. Place the fan on a flat concrete/wood surface or wood studs. Position it according to air flow direction.
Air Flow Direction
NOTE: Fan can be installed oriented horizontally or vertically.
Step 2
Attach the fan to a mounting area via the mounting brackets. Securely fasten fan to the surface with 6 screws in provided holes (3 on
each side), as shown in figure below.
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Premium Fan
The following parts are required for the installation of the Premium Fan.
NOTE: Installation of the fan requires ten 10mm diameter screws (or equivalent) that are not provided with the Heat
Control System kit.
Premium Fan Airflow Direction
Take note of the airflow direction of the fan’s inlet and outlet pipe connections when determining installation location. The duct
connections are set 90°to each other. The air inlet connection is on the wide side of the fan, and the air outlet is on the narrow side.
Step 1
Connect the mounting brackets to the fan. The brackets can be attached on either the wide (option 1) or narrow (option 2) side of the
fan.
Wide Orientation
Attach brackets to the wide side. Use six M6X16 screws (provided with the fan) to attach brackets as shown in figure below.
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Narrow Orientation
Attach brackets to the narrow side. Use eight M6X16 screws (provided with the fan) to attach brackets as shown in figure below.
Step 2
Affix the fan to a mounting area via the mounting brackets. Mounting area must be constructed to support the weight of the fan (52
lbs/23.5 kg). Installation requires ten screws with 10mm diameter (not included).
Wide Orientation
Narrow Orientation
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System Setup
Figures below shows Heat Control System setup with the fireplace. Location of the heat control system components vary depending
on the fireplace series.The heat is shown in these diagrams being ducted outside, but the requirements are the same for heat being
ducted to another interior room.
Follow these recommendations(*) to achieve optimal heat removal results:
Follow the “System Setup” guidelines as shown the the proceeding diagrams (by fireplace series). Please note that the
distances in these diagrams are exact measurements and are not maximums or minimums. For example, the top of the heat
collectors should be located exactly 4 inches below the bottom of the heat release.
Frame the fireplace chase to the minimum framing values as stated in the applicable Ortal fireplace installation manual.
(*) NOTE: The bullet-pointed statements above are recommendations and are not required to follow. However, varying
from these recommendations may impact efficiency of the Heat Control System.
WARNING: To prevent heat buildup within the chase, heat release opening must not be blocked or obscured by
anything.
Series 75-90, Wilderness 31, Wilderness TR36
14
Series 110-130, Wilderness 44H, Wilderness TR42
Traditional 90-110
15
Series 150-170
Series 200-250
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Air Ducting
The Heat Control System is designed to move heat out of the fireplace chase using flexible air duct. 30 feet of duct is included in the
Heat Control System kit supplied by Ortal. Additional duct must be sourced elsewhere by the consumer.
Duct Requirements
Type: Must be an A610 insulated, flexible duct that is 6 inches in diameter.
Routing: Duct must not be routed in sharp curves (less than 90o). Optimal duct length is 90 feet or less. Total duct length must not
exceed 120 feet.
Clearances: No clearance requirements.
Duct Termination
Exterior Horizontal End Cap: A 6-inch round horizontal termination cap with screen and damper is supplied by Ortal with the kit.
Interior End Cap: An interior end cap is not supplied by Ortal and must be sourced by the consumer. A standard heat register is
recommended. Register must allow for minimum 28 square inches of net free air space.
Clearances: No clearance requirements. Check with local code for approved components and clearances (if any).
Electrical
WARNINGS:
Electrical connections should be completed by a certified electrician, and in accordance with local building codes.
Disconnect the power supply before servicing any electrical components.
Electrical Requirements
The Heat Control System is powered by 120V AC through the connection to the fireplace’s electrical system. No additional electrical
supply is required. No additional outlets are required. For further information on electrical requirements specific to the fireplace, please
refer to the fireplace’s corresponding installation manual.
Wiring Diagrams
The following diagrams show wiring requirements for Ortal manufactured fireplaces with the Heat Control System in conjunction with
other features.
WARNING: Electrical connections should be completed by a certified electrician, and in accordance with local building
codes.
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Wiring Diagram: Screen Fireplace
Wiring Diagram: Screen Fireplace with Interior Lighting and Ortal Power Vent
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Wiring Diagram: Double Glass Fireplace
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Wiring Diagram: Double Glass Fireplace with Interior Lighting and Ortal Power Vent
Wiring Diagram: Not Connected to Fireplace
NOTE: When the Heat Control System is wired separately from the fireplace, the system must be operated
independently from the fireplace. The system has to be turned on and off for every use.
Operation
The Heat Control System is designed to operate in sync with the Ortal fireplace.
To operate the fireplace and Heat Control System together, ensure the Heat Control System wall switch is in the “on” position. Turn
the fireplace on. The system will turn on and off with the fireplace. The wall switch should remain in the “on” position to keep the
system’s connection to the fireplace open.
To operate the fireplace without the Heat Control System, put the Heat Control System wall switch in the “off” position. The system
will not respond when the fireplace is being operated.
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