ORTILEB TS 42/5D Guide

Version 20.01.2020
Technical Documentation
SPANNAX®- Chucks
Pulldown- and Dead Length Chucks size 42 + 65 + 80
with short taper mount acc. DIN 55026
or cylindrical flange acc. DIN 6353

2
Ortlieb Präzisionssysteme GmbH & Co. KG • Jurastraße 11 • 73119 Zell unter Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net

Ortlieb Präzisionssysteme GmbH & Co. KG • Jurastraße 11 • 73119 Zell unter Aichelberg • Germany 3
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
Content:
1 General ..................................................................................................................................4
1.1 Introduction.....................................................................................................................4
1.2 Guarantee ......................................................................................................................5
1.3 Intended Use ..................................................................................................................6
1.4 Initial start-up..................................................................................................................6
2 Product description ................................................................................................................7
2.1 Variant-overview.............................................................................................................8
2.2 Technical Data ...............................................................................................................9
3 Mounting instructions ...........................................................................................................10
3.1 Collet-change ...............................................................................................................11
3.2 Removal of the end-stop...............................................................................................12
3.3 Installation of the protective sleeve...............................................................................12
3.4 Check run-out...............................................................................................................13
4 Accessories..........................................................................................................................14
4.1 Clamping heads............................................................................................................14
4.2 Changing devices.........................................................................................................15
4.3 Spare part list ...............................................................................................................16
5 General Safety Instructions ..................................................................................................18
5.1 Troubleshooting............................................................................................................20
6 Assembly declaration ...........................................................................................................21
7 Shipping data .......................................................................................................................22

1. General
4
Ortlieb Präzisionssysteme GmbH & Co. KG • Jurastraße 11 • 73119 Zell unter Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
1 General
1.1 Introduction
This manual helps you to operate your Ortlieb product safely and to avoid potential dangers and
risks
Please read this manual and the safety instructions before initial operation.
This technical documentation includes all files and data for initial operation, maintenance and
service of your Ortlieb product. Ortlieb Präzisionssysteme GmbH & Co. KG does not guarantee
any accountability for damages and operational disturbances, occurred by disregarding several
issues.
Ortlieb Präzisionssysteme GmbH & Co. KG reserves the right for technical changes to increase the
product usability and to improve quality. No accountability on print errors.
Please mind the regulations for the prevention of industrial accidents besides the indexed safety
instructions while initial operation, operation and maintenance. Observing these regulations and
advices avoids damages to persons, machines and to this Ortlieb product.

1. General
Ortlieb Präzisionssysteme GmbH & Co. KG • Jurastraße 11 • 73119 Zell unter Aichelberg • Germany 5
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
1.2 Guarantee
Products of Ortlieb Präzisionssysteme GmbH & Co. KG are produced according to national and
international standards as well as company standards, supervised by a certified quality assurance.
For those products Ortlieb Präzisionssysteme GmbH & Co. KG assumes liability in the manner that
parts with material or production defects proven within 12 month after purchasing were repaired
free-of-charge, replaced by new ones or taken back to the charged price.
In the event of improper assembly and operation, use of non-original spare parts, unauthorized
modifications to our product we shall assume no liability for personal injury or damage to
machinery and our product.
We shall assume no liability for damage of any type resulting from the removal of safety devices.
We take the initial start-up of our products on appropriate and technically flawless machines by
qualified and continuous trained personal for granted.

1. General
6
Ortlieb Präzisionssysteme GmbH & Co. KG • Jurastraße 11 • 73119 Zell unter Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
1.3 Intended Use
Use the collet chucks only for the intended use. Insufficiently clamped tools or work-pieces, failure
to comply „safety and accident prevention regulations“, and the use of work-pieces and our
products on machines that are not intended for this propose, can result in personal injury and
damages to the clamping devices. In this case, we shall assume no liability. Do not apply force
during assembly, disassembly and operation; this could damage the clamping device or the
machine.
1.4 Initial start-up
A function check is implicitly before initial operation of the collet chuck. To ensure a safe and
precise operation of the collet chuck during machining, a sufficient clamping force must be
provided. Check the clamping force.
The collet chuck, especially the function surfaces must be clean and lubricated sufficiently.
Never exceed the axial and radial forces specified on the chuck. Pay attention to the max. RPM.
Check the clamping force regularly!
Do not operate the collet chuck without a clamping head mounted and a workpiece clamped.
Persons might get hurt or the collet chuck gets damaged.
Tighten screws with the torque shown in the table below:
8.8 10.9 12.9
F [kN] M [Nm] F [kN] M [Nm] F [kN] M [Nm]
M6 10 12 12 14 14 16
M8 16 24 24 35 28 40
M10 26 45 38 75 45 77
M12 38 77 56 128 65 135
M14 52 125 75 182 90 215
M16 72 190 106 314 123 330
M20 117 430 116 615 194 720
M24 168 743 238 1060 280 1240

2. Product description
Ortlieb Präzisionssysteme GmbH & Co. KG • Jurastraße 11 • 73119 Zell unter Aichelberg • Germany 7
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
2 Product description
This pull-down chucking system can be used on turning, grinding, milling and indexing table
machines. You can compose the individual chuck components as required due to the modularity of
the system. All you need is the maximum work piece diameter and the size of the spindle nose of
your machine.
The following types of SPANNAX®-chucks are available:
Through-hole chuck:
- Especially designed for bar material machining
- Mainly used on main-spindles
- Short and compact design
End-Stop chuck:
- Designed for insert parts on main and sub-spindles
- Highest axial reference of workpieces due to axial pull-back movement on end-stop
- Optional: End-stop with air sensoring / back-purging
- Short changeover from end-stop to through hole by quick changeable end-stop
DL-Dead Length chuck:
- Designed for the use on sub-spindles
- Axial-force free clamping due to clamping by pushing
- Removable end-stop for insert parts
Your benefit:
- Safe clamping by constant clamping force also at increasing rotational speed
- High rigidity due to parallel movement of the clamping jaws
- Increasing flexibility of your production machine due to large clamping range ± 0,5mm
- Extension of working space due to compact design and reduction of interfering edges
To solve special clamping-jobs, we are pleased to build special chucks or adapt the
SPANNAX®- chuck according to your specifications. Contact us!
We are pleased to produce the adapter to connect your machine. Please send us the spindle
dimensions of your machine.

2. Product description
8
Ortlieb Präzisionssysteme GmbH & Co. KG • Jurastraße 11 • 73119 Zell unter Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
2.1 Variant-overview
SPANNA
X
®
Through
Hole
Chuck
Your benefit
:
- Extension of the working space due to compact design
and reduction of interfering edges
- Spindle preserving by small centrifugal force.
- Designed for main-spindles
- Ideal for bar material machining
- Sealed against chips and cooling lubricant
SPANNAX
®
Endstop Chuck Your benefit:
- High axial reference of workpieces due to axial pull-
back movement on end-stop
- Short changeover time from end-stop to through hole
by quick changeable end-stop
- Ideal for insert parts
- Sealed against chips and cooling lubricant
SPANNAX
®
DL-Dead Length
Chuck
Your benefit:
- Extension of the working space due to compact design
and reduction of interfering edges
- Spindle preserving by small centrifugal force and axial
force-free clamping.
- Short changeover time from end-stop to through hole by
quick changeable end-stop
- Sealed against chips and cooling lubricant

2. Product description
Ortlieb Präzisionssysteme GmbH & Co. KG • Jurastraße 11 • 73119 Zell unter Aichelberg • Germany 9
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
2.2 Technical Data
SPANNAX
®
Through
Hole
Chuck
Typ Art. Nr. Fz
max
Fsp
max
Rpm
max. kg
TS 42/5D 036.8010/00 35 kN 80 kN 7000 1/min 5,9 kg
TS 42/6D 036.8011/00 35 kN 80 kN 7000 1/min 7,0 kg
TS 42/140D 036.8012/00 35 kN 80 kN 7000 1/min 5,4 kg
TS 65/5D 036.8020/00 45 kN 105 kN 6000 1/min 8,5 kg
TS 65/6D 036.8021/00 45 kN 105 kN 6000 1/min 7,8 kg
TS 65/8D 036.8022/00 45 kN 105 kN 6000 1/min 11,2kg
TS 65/140D 036.8023/00 45 kN 105 kN 6000 1/min 8,7 kg
TS 65/170D 036.8024/00 45 kN 105 kN 6000 1/min 8,9 kg
SPANNAX
®
End
s
top
Chuck
Typ Art. Nr. Fz
max
Fsp
max
Rpm
max kg
TS 42/5A 036.8030/00 35 kN 80 kN 7000 1/min 6,4 kg
TS 42/6A 036.8031/00 35 kN 80 kN 7000 1/min 7,4 kg
TS 42/140A 036.8032/00 35 kN 80 kN 7000 1/min 5,8 kg
TS 65/5A 036.8040/00 45 kN 105 kN 6000 1/min 9,3 kg
TS 65/6A 036.8041/00 45 kN 105 kN 6000 1/min 8,6 kg
TS 65/8A 036.8042/00 45 kN 105 kN 6000 1/min 11,0kg
TS 65/140A 036.8043/00 45 kN 105 kN 6000 1/min 9,5 kg
TS 65/170A 036.8044/00 45 kN 105 kN 6000 1/min 9,7 kg
TS 80/6A 036.8051/00 50 kN
115 kN 5500 1/min 13,9 kg
TS 80/8A 036.8052/00 50 kN
115 kN 5500 1/min 14,9 kg
TS 80/140A 036.8055/00 50 kN
115 kN 5500 1/min 15,9 kg
TS 80/170A 036.8053/00 50 kN
115 kN 5500 1/min 13,3 kg
TS 80/220A 036.8054/00 50 kN
115 kN 5500 1/min 15,3 kg
SPANNAX
®
DL
-
Dead
Length
Chuck
Typ Art. Nr. Fz
max
Fsp
max
Rpm
max kg
TS 42/5DL 036.9061/00 35 kN 80 kN 7000 1/min 6,3 kg
TS 42/6DL 036.9062/00 35 kN 80 kN 7000 1/min 7,4 kg
TS 42/140DL 036.9069/00 35 kN 80 kN 7000 1/min 5,9 kg
TS 65/5DL 036.9063/00 45 kN 105 kN 6000 1/min 9,4 kg
TS 65/6DL 036.9070/00 45 kN 105 kN 6000 1/min 8,6 kg
TS 65/8DL 036.9065/00 45 kN 105 kN 6000 1/min 10,8kg
TS 65/140DL 036.9611/00 45 kN 105 kN 6000 1/min 9,6 kg
TS 65/170DL 036.9612/00 45 kN 105 kN 6000 1/min 9,8 kg
TS 80/6DL 036.8061/00 50 kN
115 kN 5500 1/min 14,2 kg
TS 80/8DL 036.8062/00 50 kN
115 kN 5500 1/min 15,1 kg
TS 80/140DL 036.8065/00 50 kN
115 kN 5500 1/min 16,1 kg
TS 80/170DL 036.8063/00 50 kN
115 kN 5500 1/min 13,5 kg
TS 80/220DL 036.8064/00 50 kN
115 kN 5500 1/min 15,5 kg

3. Mounting instructions
10
Ortlieb Präzisionssysteme GmbH & Co. KG • Jurastraße 11 • 73119 Zell unter Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
3 Mounting instructions
1.
- Clean the spindle nose and the face plane
properly.
- Disassemble the flange form the chuck
- Mount the flange to the spindle (1)
Mind the torque! (See chap. 1.4)
- Attach the adaptor into the threaded sleeve
(eventually glue with thread glue) (2)
- Drive the pressure tube in front position
- Screw the chuck onto the thread of the
pressure tube (3)
- Turn reverse until the screw-holes match
between chuck and flange. Tighten the
mounting screws softly.
- Check run-out, adjust the chuck (see:
chap. 3,4)
- Tighten the mounting screws with the proper
torque (see chap. 1.4)
- Insert clamping head (4)
(see: Collet-change, chap. 3.1)
- The chuck is now ready for operation
2.
3.
4.
Please notice:
The Through Hole Chuck and Endstop Chucks operates by pulling! – Pull-down-effect
Adjust your machine control to „OD-clamping“.
The Dead Length Chuck operates by pushing! – Axial force-free clamping
Adjust your machine control to „ID-clamping“.