ORYXEARTH HCF001A User manual

105CC MINI BIKE
Model：HCF001A

ŌĞƌLJŽƵŚĂǀĞƌĞŵŽǀĞĚƚŚĞŵŝŶŝďŝŬĞĨƌŽŵĐĂƌĚďŽĂƌĚďŽdž
ƌĞŵŽǀĞƚŚĞĨŽĂŵƐĨƌŽŵŵŝŶŝďŝŬĞ
2
ASSEMBLY INSTRUCTIONS
UNPACKING

PARTS INFORMATION
FRONT FORK AND HANDLEBAR HARDWARE NUMBER PLATE AND RIGHT
GUSSETT FRONT FENDERFRONT WHEEL
1
2
3
4
5
6
8
9
10
11
12
13
14
1) STEERING PIVOT BOLT (1PC)
2) STEERING PIVOT NUT (1PC)
3) HANDLEBAR CLAMP BOLTS
(4PCS)
4) UPPER HANDLEBAR CLAMPS
(2PCS)
5) LOWER HANDLEBAR CLAMPS
(2PCS)
6) HANDLEBAR CLAMP NUTS
(4PCS)
7) FRONT NUMBER PLATE (1PC)
8) SCREWS (M6) (6PCS)
9) PLASTIC WASHERS (6PCS)
10) FRONT FENDER
11) AXLE BOLT (1PC)
12) AXLE NUT (1PC)
13) AXLE SPACER (2PCS)
14) FRONT WHEEL/TIRE ASSEMBLY (1PC)
3
NOTE: It is advisable to gather the parts as shown so they are easy to locate
during assembly.
Wear protec ve gloves and eyewear when working on your mini bike.
Oil is not provided with the mini bike. 12oz of 10W30 Motor Oil is needed.
7
7

ASSEMBLY INSTRUCTIONS
FRONT FORK
1. The forks and handlebar are resting on the right side of
the bike.
2. With out twisting the wires and cables, lift
up the handlebar
and front fork placing the handlebar on the top of the bike
frame and res ng the fork on the steering head as shown in
the photo. Rest the handlebar on the frame with the handles
toward the front of the bike, the brake lever should be facing
down. Make sure the wires and cables are not twisted.
4
2
1
1
2

ASSEMBLY INSTRUCTIONS
3. Make sure the number plate tabs on the forks
are facing forward and slide the lower fork plate
under the steering head. Make sure the steering
stop pins are behind the steering stop as shown.
Steering Head
Steering stop pins
Steering stop
Number Plate Tab
Lower Fork Plate
5
FRONT FORK
3

4. While keeping the steering stop pins
behind the steering stop, move the upper
fork plate back and over the steering head.
5. Line up the hole in the upper fork plate
with the hole in the steering head.
ASSEMBLY INSTRUCTIONS
6
6. Insert the steering bolt through the top fork
plate and into the steering head.
FRONT FORK
6
4
5

ASSEMBLY INSTRUCTIONS
7
7. Push the steering bolt all the way
through the steering head and the lower
fork plate
8. Install the nut on the steering bolt as
shown in the photo.
9. Tighten the nut securely, (39N.m/20Ō.lbs.)
FRONT FORK
9
8
7

8
ASSEMBLY INSTRUCTIONS
FRONT FORK
NOTE: Make sure the wires and cables do
not pinch between the frame and the lower
fork plate or the steering stop pin and the
frame when the handlebar is turned to the
right, (as seated on the bike). If they do,
simply twist the cable Ɵe, wires, and cables
toward the rear, away from the lower fork
plate.

ASSEMBLY INSTRUCTIONS
9
HANDLEBAR
10. Rotate the lower ƉŽƌƟŽŶ of the haŶdlebar forward ĂŶĚ
ƵŶĚer the grips ĂŶĚ lever porƟŽŶ of the haŶdlebar ĂŶĚ rest
the ŚĂŶdlebar oŶthe top fork plate ĂŶĚ frame as shoǁŶ. The
brake lever should be faciŶŐ up ĂŶĚ the cables should ŶŽƚ be
twisted.
11. Locate the 2 upper ĂŶd 2 lower
haŶdlebar clamps.
Lower
Clamp
2pcs
Upper
Clamp
2pcs
12. Place ŽŶĞ lower haŶdlebar
clamp ƵŶĚer the haŶdlebar as
shoǁŶ ĂŶĚ aligŶthe holes iŶthe
clamp with the holes iŶthe upper
fork plate.
12
10 and

HANDLEBAR
ASSEMBLY INSTRUCTIONS
10
13. Place the upper handlebar clamp as
shown.
14. Insert the 2 handlebar clamp bolts
through the holes in the upper and lower
clamps and the holes in the upper fork plate
as shown.
14
13

11
ASSEMBLY INSTRUCTIONS
HANDLEBAR
15. Install the nuts on the handlebar
clamp bolts as shown. Do Not Ɵghten.
16. Install the clamps, bolts, and nuts on
the other side (as in steps 12 through
15).
16
15

ASSEMBLY INSTRUCTIONS
12
HANDLEBAR
17. Center the handlebar on
the two clamps.
18. Angle the handlebar to
align with the angle of the
forks. This is a good ini al
se
ASSEMBLY INSTRUCTIONS
12
HANDLEBAR
17. Center the handlebar on
the two clamps.
18
ng, you can adjust the
handlebars at a diīerent
angle if you prefer. 19. Tighten the handlebar clamps so that
the space between the upper and lower
clamps at the front of the clamps is equal
to the space at the back of the clamps.
Tighten securely (26N.m/19 .lbs.)
19
18
17
.lbs.)
19
18
17
18

13
ASSEMBLY INSTRUCTIONS
FRONT FENDER
21. Align the holes in the fender
with the threaded holes in the
moun ng brackets.
22. Insert the Philips head screw through
the plas washer, the fender and into
the threaded hole of the moun ng
bracket and hand ghten. Have all 4
screws and washers installed by hand
before ghtening with a screwdriver.
22
21
20 20. Place the front fender over
the mounting brackets on the
front forks

14
ASSEMBLY INSTRUCTIONS
FRONT WHEEL
23. Insert the front axle bolt through the right fork, (as
seated on the bike), so that only an inch or 2 of the bolt
is through.
24. Place 1 axle spacer on the bolt, posiƟon the wheel
between the forks with the tread as shown, and insert
the axle bolt through the wheel.
25. Push the axle bolt through the other side of the
wheel so that only about an inch of it extends past the
wheel bearing.
Axle spacers
25
24
23

15
ASSEMBLY INSTRUCTIONS
FRONT WHEEL
26. Place the second axle spacer
on the axle where it extends from
the wheel.
27. Align the spacer and the hole
in the fork and push the axle bolt
all the way through.
28. Install the nut on the axle and
Ɵghten securely. (54N.m/40Ō.lbs.)
28
27
26

16
ASSEMBLY INSTRUCTIONS
FRONT NUMBER PLATE AND BRAKE LEVER
29. Place the number plate over the
number plate tabs on the front fork,
align the holes in the number plate
with the threaded holes of the tabs
and insert a screw with a plas c
washer through the top hole and hand
ghten. Install the screw and washer
in the lower hole. Tighten the upper
and lower screws with a screwdriver
30. Tighten the brake lever
before riding. Adjust the brake
lever to a suitable position,
tighten the bolt as shown
30
29
29

17
ASSEMBLY INSTRUCTIONS
ADDING OIL
31. BEFORE YOU START THE BIKE YOU MUST ADD
12oz. OF 10W30 MOTOR OIL TO THE ENGINE.
Add oil into the oil Įller neck on the front of the
NOTE: Whenever checking the engine oil level, the
bike should be on level ground and held v cal on
its two wheels, not res ng on the side stand as the
proper oil level will not be indicated on the dips ck.
32. er adding oil, place the dips ck squarely in the ĮůůĞƌ hole but do not
screw it in. Pull out the dips ck and see where the oil level is on the
dips ck. Add as needed. Replace the dips ck and ghten .
Proper Oil Level
Oil is not provided with the mini bike. 12oz of 10W30 Motor Oil is needed.
31
32
engine.

18
ASSEMBLY INSTRUCTIONS
STARTING THE MINI BIKE
33. er adding
fuel to the fuel
tank, push the fuel
lever forward to
start fuel Ňow into
the carburetor
34. Move the
choke lever to the
right, “START”
posi on.
35. Press small red
bu on on the Engine
Stop Switch so that the
small bu on is pushed
in and the larger red
bu on s cks out. This is
the “RUN” posi on.
36. Let the bike sit for a
minute to give me for
the fuel to Įll the
carburetor, then pull
Įrmly on the pull starter
to start the bike.
BE SURE TO OIL THE CENTRIFUGAL CLUTCH BEFORE AND AFTER
EACH RIDE AS INSTRUCTED IN YOUR OWNER’S MANUAL.
36
35
33
34

19
ASSEMBLY INSTRUCTIONS
STARTING THE MINIBIKE
37. er the bike has started and has had a
minute or two to warm up, push the choke lever
to the le “RUN” posi on.
38. To turn oīthe bike push the large red
bu on on the Engine Stop Switch.
39. When you are done riding the mini bike,
turn the Fuel Lever to the “OFF” posi on.
BE SURE TO OIL THE CENTRIFUGAL CLUTCH BEFORE AND AFTER EACH RIDE AS
INSTRUCTED IN YOUR OWNER’S MANUAL.
ALWAYS WEAR PROTECTIVE GEAR SUCH AS A HELMET, GLOVES, BOOTS, LONG
SLEEVE SHIRT, AND PANTS WHEN RIDING.
37
38
39