Osi security devices Om100 User manual

ELEC TRONICALLY CONTROLLED

SING LE POINT LO CK OR LATCH

MOTOR

CONNECTOR

RESET

BUTTON

TERMINAL BLOCK

(FOR REMOTE SWITCH)

CPU PC

BOARD

ASSEMBLY

RED

WIRE

BLACK

WIRE

1580 JAYKEN WAY

CHULA VISTA, CALIFORNIA. 91911

(619) 628-1000 FAX (619) 628-1001

SECURITY

DEVICES

OMNILOCK is a Registered Trademark of OSI Security Devices Inc. FALCON is a trademark of Falcon Lock Co. 11523 Rev A

SECTION 5: INSTALL THE STRIKE

SECTION 7: REMOTE SWITCH

a. Remote operation of the System may be accomplished by a momentary Switch

closure. This may be desirable for someone monitoring a protected entrance,

such as a receptionist. Momentarily pressing the Switch will cause the System

to go through a normal unlock and lock sequence. If the Switch is held closed,

the open time will be extended.

b. Connect a twisted pair of wires from the Terminal Block on the PC Board to a

normally open momentary contact Switch. Plan the route for your wire and the

access route through the door to the PC Board in the OMNILOCK Module. Plan

for disconnecting the wires in the module area so that the System can be

removed from the door to change the Batteries as required. Refer to Fig.14.

(Website: WWW.OMNILOCK.COM)

OMNILOCK

SWITCH

TWISTED

PAIR

OMNILOCK

ACCESS CONTROL SYSTEMS

SECURITY

DEVICES

WARNING: THIS PRODUCT IS NOT WARRANTED FOR

OUTDOORS USE!

NOTE: A DOOR-CLOSER IS HIGHLY RECOMMENDED

FOR USE WITH THIS PRODUCT.

THIS PRODUCT IS NORMALLY FACTORY-PACKED

FOR RIGHT-HAND 1-3/4” TO 2” THICK DOORS.

TO CHANGE HAND OF LOCK, SEE

INSTRUCTION SECTION 2.

LOCK

CONNECTOR

(Routes through

the slot in the

Door)

SCREW

POST

OUTER TRIM

ASSEMBLY

INTERCHANGEABLE CORE (I.C.)

I.C. CORE

(NOT SUPPLIED)

CONTROL KEY

(NOT SUPPLIED)

I.C. CYLINDER

WITH CAM

NYLON

WASHER

SCREW

FLAT HEAD

#12 X 1”

(2-REQD)

STRIKE

BOX

STRIKE

SCREW

FLAT HEAD

#12 X 1” (2-REQD)

WASHER

THUMB TURN

INSIDE

LEVER

SCREW, FLAT

HEAD #6X1/2”

(2-REQD)

SCREW

FLAT HEAD

#8X2-1/4”

(2-REQD)

INSTALLER NOTES: Leave these instructions and other Documents with the User.

CYLINDER

WITH CAM

WAVY

WASHER

HOUSING

ASSEMBLY

KEY

SCREW

PAN HEAD

#6-32X1/4”

STANDOFF

#8-32X1”

(2-REQD)

AA ALKALINE

BATTERY, 1.5V

(4-REQD)

BATTERY

COVER

GASKET

SEMS #4-40X1/4”

PAN HEAD

SCREWS,

FLAT HEAD

#8-32X3/8”

LG (2-REQD)

GROUND

SPRING

CYLINDER

COLLAR

BACK

PLATE

ELECTRONICS MODULE

CONNECTOR

SPINDLE & SPRING

ASSEMBLY

SCREW, PAN HEAD TORX

#8-32X1-1/2” FOR 2” THICK DOOR

#8-32X1-1/4” FOR 1-

3/4” THICK

DOOR (2

REQD)

LOCK

FACE

PLATE

SCREW, FLAT

HEAD #10-32 X 2”

(2 REQD)

INNER INSERT

ASSEMBLY

SPINDLE & SPRING

ASSEMBLY

PG. 8 OF 8

PG. 1 OF 8

INSTALLATION INSTRUCTIONSFOR OM100, OM300,

AND OM500 SERIES

NON-WEATHERIZED,MORTISE

LOCKSETSUSINGFALCON™LM SERIES LOCKS (LEVER)

a. Draw a vertical line on the Door Frame 1/2 the Door thickness

from the Door Stop. Refer to Fig.13.

CAUTION: Allow for paint buildup or weather stripping if required.

b. Select the Strike with the proper hand condition and align the

bottom edge of the Strike Lip with the mark on the Door Frame

and align the center of the mounting holes in the Strike with the

vertical line on the frame. Using the Strike as a template, mark the

Door Frame.

c. Using the Strike Box as a template, mark the Door Frame.

d. Mortise the Frame to accept the Strike and Strike Box.

e. Install the Strike Box and the Strike and secure with the Screws.

COLLAR

SET

SCREW

ALIGNMENT

MARKS

STRIKE BOX

SCREW

#12X1

STRIKE

FIG.13

FIG.14

ALIGMENT

MARKS

SECTION 6: PROGRAM THE LOCK

IMPORTANT: To avoid unauthorized access, it is important to program a new Master Code.

For programming instructions refer to the Quick Reference Guide shipped with this product or to the OMNILOCK

User Guide which may be ordered by calling Customer Service at 619-628-1000 or it may be downloaded from out

website http:/omnilock.com/files/om135man.pdf

DOOR HANDLING

RIGHT HAND SHOWN

DOOR HAND DETERMIN

ED FROM OUTSIDE

LEFT

HAND

RIGHT

HAND

INSIDE

OUTSIDE

INSIDE

OUTSIDE

RIGHT HAND

REVERSE

BEVEL

LEFT HAND

REVERSE

BEVEL

SECTION 2: ADJUST THE LOCK HAND

SECTION 1: CHECK OPERATION

2-1This section is only required if the lock hand, as received, does not meet your requirements. The Lock is normally

preset for a right hand door. Verify the hand of the Lock and if required, Change the hand of the Lock as follows, after

checking per Section 1. Refer to Fig.2.

NOTE: If the Lock has a Dead Bolt, it must be in the retracted position when reversing hand.

a. REMOVE COVER

1. Remove the four Cover Retaining Screws and slowly remove the Cover from the Case.

b. REVERSE LATCH BOLT ASSEMBLY

1. Lift out the Cylinder Retract Lever, if included.

2. Lift out the Upper Retract Arm, if included.

3. Compress the Latch Bolt Spring toward the Face Plate to clear the Latch Bolt Guide Seat. Lift out and invert

the Latch Bolt Assembly. Place the Latch Bolt Spring into the Latch Bolt Guide Seat.

NOTE: Lower Retract Arm (below the Upper Retract Arm) must be between the Latch Bolt Foot and the Latch Bolt Guide.

c. REVERSE HUBS

1. To reverse, pull the Coupling toward the rear of the Case.

2. Lift out both Hubs together, invert as an assembly and replace.

3. Ease the Coupling back against the Hubs.

d. REASSEMBLE RETRACT ARM AND LEVER

1. Replace the Upper Retract Arm so that the Arm fits into the space between the Latch Bolt Foot and the

Coupling.

2. Replace the Cylinder Retract Lever so that it straddles the Dead Bolt Pin.

3. Replace the Cover guiding the "T" Turn Hub into the Cover hole. Depress the Latch Bolt to clear the Foot.

NOTE: A Phillips head screwdriver inserted through the Cover into the "T" Turn Hub will retain the Hub and Cylinder Retract

Lever in proper location while replacing the Cover.

e. REPLACE THE COVER RETAINING SCREWS.

f. REVERSE DEADLOCKING BAR

1. Remove the Face Plate. Remove the Deadlocking Bar, reverse it and replace it back into the Assembly.

(Push against Blocker Assembly to allow Deadlocking Bar to be easily inserted)

2. Replace the Face Plate.

NOTE: The Concave Face of the Deadlocking Bar must be on the same side of the Door as the Beveled Face on the Latch

Bolt. If this condition is not met, the Latch Bolt will be blocked from being able to be depressed as it comes into

contact with the Strike.

PG. 7 OF 8

PG. 2 OF 8

4-4INSTALL THE CYLINDER

a. Insert the Cylinder with the Wavy Washer and Collar into the

Module and partially screw it into the Lock. Refer to Fig.12.

b. Tighten the Module Mounting Screws and then tighten the

Cylinder until it is snug with the keyway at the bottom.

c. Tighten the Cylinder Retaining Screw and install the Face Plate.

d. Repeat Step 1b through 1c to verify operation.

4-3 INSTALL THE ELECTRONICS MODULE

a. Guide the Connectors through the front hole in the Module, and place

the Module against the Door so that the Standoffs and the Grounding

Spring enter their respective holes. Refer to Fig.11.

b. Install the mounting Screws and Washers finger tight.

c. Connect the Motor Connector (Red and Black Wires) to the Module

Connector so that the Wire colors match.

d. Insert the Cables and the Connectors into the Module so that they are

clear of the Cylinder Hole.

FIG.12

FIG.1

a. Connect the Lock Connector to the Electronics Module Connector so that the Red Wires are aligned.

Refer to Fig.1.

b. Verify proper operation of the System by entering the Default Master Code 5011234. The System

will flash three times to indicate the Battery level and unlock. It will remain unlocked for approximately

5 seconds before flashing red and relocking. While unlocked, check for proper operation of the Lock

using the Outer Trim Assembly and Spindle.

c. Verify communication with the WP4000 Printer.

1. Turn on the Printer and Position it over the Keypad so that the Infrared Port of the Printer is aligned

over the Infrared Port of the System.

2. Enter the Default Master Code 5011234 at the Keyboard and then enter 99.

3. The Printer will print some System data and then present a menu of choices.

4. Enter 0 (END) at the Keypad. The System will flash red and re-locked.

5. If the system malfunctions, remove the Battery Cover and check for proper orientation and seating

of the Batteries and Motor Connector. Also ensure that the wires are not pinched. Reset the

electronics by pressing and holding the Reset Button on the circuit board until the light on the

Keypad flashes green, approximately three to five seconds. The System will go through a self-test

and flash green 5 times. Any red flash indicates an electronics or motor problem. If all flashes are

green, repeat Steps b and c.

d. Disconnect the Lock Connector.

LOCK

CONNECTOR

MOUNTING SCREW

(2 REQD)

MODULE

CONNECTOR

WASHER

(2 REQD)

FIG.11

WAVY

WASHER

COLLAR

CYLINDER

RETAINING

SCREW

CYLINDER

FACE PLATE

HOUSING

SECTION 4: INSTALL THE LOCK

PG. 6 OF 8

PG. 3 OF 8

4-1

a. Remove the Face Plate and guide the Connector and the Lock into Mortise so that the Cable passes through the

slot above the Cylinder hole and the Lock is seated in the Mortise. Refer to Fig.9.

CAUTION: Do not pinch the Cable.

b. Mark the hole location for the Case Attachment Screws and remove the Lock from the Mortise. For Wood Doors,

drill 1/8" dia. pilot holes for Case Attachment Screws, and counter drill the holes 7/32" dia. x 3/16" deep for

Combination Screws. For Metal Doors, drill 3/16" dia. holes. Adjust the Front Bevel as required by loosening the

Screws at the top and bottom of the Case, set the Bevel and securely re-tighten the Screws. Install the Lock.

LOCK ASSEMBLY

MOTOR CABLE

CONNECTOR

(RED AND BLACK WIRES)

CASE

ATTACHMENT

SCREWS

THREADED POST

SHANK

THUMB

TURN

INNER INSERT

ASSEMBLY

SPINDLE & SPRING

ASSEMBLY

OUTER TRIM

ASSEMBLY

INSIDE

SCREW

#10-32 X 2”

OUTSIDE

INSIDE

HANDLE

SET SCREW

(INSTALLED)

COLLAR

ROSE

WASHER

FOOT

UPPER

RETRACT

ARM

CYLINDER

RETRACT

LEVER

COUPLING

LATCH BOLT

SPRING

HUB

“T” TURN

HUB

DEAD LOCKING

BAR

LOCK FRONT

SCREW

BLOCKER

ASSEMBLY

DEAD BOLT

FACE PLATE

4-2 ATTACH THE TRIM

a. Insert the Inner and Outer Spindle and Spring Assemblies into the Lock Hubs. Place the Outer Trim Assembly over the Outer

Spindle and Spring Assembly. Refer to Fig.10.

b. Place the Inner Insert Assembly over the Inner Spindle and Spring Assembly. Put the Screws through the Insert and thread

into the Posts of the Outer Trim until tight.

c. Place the Rose over the Insert, thread on the Collar and tighten with the Spanner Wrench. Place the Washer over the Outside

of the Shank. Put the Inside Handle on the Shank, and as you are pressing toward the Door, tighten the Set Screw in the

Handle until tight.

d. Install the Thumb Turn if required.

FIG.2

FIG.10

FIG.9

SECTION 3: PREPARE THE DOOR

PG. 4 OF 8

a. Holding the Lever as shown, bend the Tab of the Lock

Washer back flat. Remove the Nut.

b. Holding the Lever securely, rotate the Rose Assembly

clockwise slightly and remove the Plate and Lock Washer. c. Using caution, allow the Rose Assembly to rotate

counterclockwise to relieve Spring Tension.

Remove the Spring and reinstall with the Spring Hook on the

opposite side of the Post. e. Holding the Lever securely, rotate the Rose Assembly

counterclockwise slightly past 90°.

f. Reinstall the Plate with the "L" side up and in Line with the

"L" on the Rose Assembly. g. Reinstall the Lock Washer and the Nut. Tighten the Nut and

then back off slightly until the Rose Assembly rotates freely

under the Plate. Bend up one Tab of the Lock Washer

against the Nut.

2-2REVERSE HANDLE RETURN SPRING

Example shown is a right hand being changed to a left hand.

Reverse the sequence to change from a left hand to a right

hand.

Note: Inside Trim is always opposite the Outside Trim.

3/16"

FIG.3

FIG.4

FIG.5

FIG.6

FIG.7

3-2

a. Mortise the Door edge for the Lock Case to the dimensions shown on the

Template. Insert the Lock (with Face Plate) in Mortise.

CAUTION: Do not pinch the

Motor Wires.

CAUTION: Drill the holes only halfway through the Door from each side.

b. Align the top of the Face Plate with the reference mark and scribe the Face Plate

outline as illustrated in Fig.8. Mortise to the front thickness.

c. Drill the required side holes through the outside and inside faces of the Door.

SCRIBE

FACE

OUTLINE

ALIGN WITH

REFERENCE

MARK

FIG.8

MARK STRIKE LIP

POSITION ON FRAME.

NOTE: BOTTOM OF LIP

IS 3/16” ABOVE

HORIZONTAL C

LOCATING

VERTICAL C

MARK FACE

PLATE TOP

REFERENCE

LOCATING POSITION OF

HORIZONTAL CENTERLINE

WHEN FRAME HAS BEEN

PREPARED FOR STRIKE

PG. 5 OF 8

Draw a horizontal centerline on both sides and edge of the Door

at the desired Knob Center Height Refer to Fig. 3.

NOTE: If the Frame has already been prepared for a Falcon Strike,

install the Strike and use the Strike Lip as a reference to locate the

horizontal centerline position. Mark the Door 3/16" below the

bottom of the Strike Lip as illustrated in Fig. 4 and draw horizontal

centerlines on the Door at this position as illustrated in Fig. 3.

Using the Backset Locator furnished, mark two points on each

side of the Door, above and below the horizontal line. Refer to

Fig.5. Draw a vertical line through the two points on each side

of the Door.

c. Sep

arate the Door Edge Template from the Door Surface

Template. Position the correct side of the Door Surface

Template on the outside face of the Door, aligning the Locator

points with the horizontal and vertical lines drawn on the Door

as illustrated in Fig. 6.

CAUTION:

Spot only those holes required for the Lockset being

installed, and mark the Strike Lip position on the Frame.

Using the opposite side of the Template, position on the inside

face of the Door aligning locator points with the horizontal and

vertical lines drawn on the Door and spot the required holes.

Center the Door Edge portion of the Template on the Door edge

and align the horizontal Locator points with the horizontal line

drawn on the Door. Mark the top and bottom points of the Case

Mortise and the Face Plate top reference as illustrated in Fig. 7.

LH/LHR

RH/RHR

LEVER VIEW FROM OUTSIDE

3-1