OSI 5803 Operating instructions

MODEL 5803 ADVANCE CONTROL BASE
FOR THE
MODULAR TABLE SYSTEM
MAINTENANCE and REPAIR MANUAL
30031 Ahern Avenue
Union City, CA 94587-1234
Bus: 510-429-1500 Toll Free: 800-777-4674 Fax: [phone]
OSI2005NW 0422 Rev.G
®

5803 Maintenance and Repair Manual NW0422 Rev G
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IMPORTANT NOTICES
CAUTION: To ensure safe operation of the equipment, please READ THESE
INSTRUCTIONS COMPLETELY and keep this manual readily available for future reference.
Carefully observe and comply with all warnings, cautions and instructions placed on the
equipment or described in this manual.
In this manual, the WARNING symbol is intended to alert the user to the presence of
important operation, maintenance, or safety instructions.
Dans ce manuel, le symbole AVERTISSANT est projeté d'alerter l'utilisateur à la
présence d'opération importante, l'entretien, ou les instructions de sûreté.
Classification and Table Rating
The 5803 table is considered Class I Exempt and has a rating of IPX-4.
PROTECTION AGAINST ELECTRICAL SHOCK HAZARD:
This symbol indicates this equipment is an applied part TYPE B and is generally
suitable for applications involving external or internal contact with the patient, excluding
the heart. The patient circuit is connected to protective earth and this equipment should be
connected only to outlets with a protective earth ground.
LA PROTECTION CONTRE LE DANGER DE CHOC ELECTRIQUE:
Ce symbole indique cet équipement est un appliqué partie TYPE B et est pour
applications impliquant externe ou interne contact avec le malade, exclure le coeur. Le est
connecté à protectif terre et ce devrait être seulement connecté à sorties avec un protectif
terre. Cet équipement a un IPX-4évaluant.
This symbol indicates the external stud that is at the same potential as the
equipment. If the AC power cable is not connected to an outlet with a protective
earth ground, this external stud should be connected to a protective earth
ground.
This device is to be used by trained personnel only.

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TABLE OF CONTENTS
1.0 INTRODUCTION..................................................................................................................................................................4
1.1 General Description..............................................................................................................................................................4
1.2 Specifications........................................................................................................................................................................4
1.3 Shipping..................................................................................................................................................................................4
1.4 Storage....................................................................................................................................................................................4
2.0 CONTROLS IDENTIFICATION......................................................................................................................................5
2.1 Major Component Identification........................................................................................................................................5
2.2 Base Orientation....................................................................................................................................................................5
2.3 Model Number and Serial Number....................................................................................................................................6
3.0 INSPECTION..........................................................................................................................................................................7
3.1 Acceptance & Transfer........................................................................................................................................................7
3.2 Preoperative...........................................................................................................................................................................7
3.3 Postoperative.........................................................................................................................................................................7
3.4 Annually .................................................................................................................................................................................7
4.0 PRE-OPERATIONAL FUNCTION CHECK................................................................................................................8
5.0 BASIC OPERATION............................................................................................................................................................9
5.1 Casters.....................................................................................................................................................................................9
5.2 Control Operation...............................................................................................................................................................10
5.3 Rotation Safety Lock..........................................................................................................................................................10
5.4 180°-Rotation Lock Indicator..........................................................................................................................................11
5.5 Tilt Drive Status Indicator.................................................................................................................................................11
5.6 Hand Control Module ........................................................................................................................................................12
5.7 Synchronizing The Lateral Tilt Function........................................................................................................................13
5.8 Tabletop Coupling Procedure...........................................................................................................................................14
5.9 Tabletop Coupling Procedure With Top In Place.........................................................................................................16
5.10 Rotation Procedures.........................................................................................................................................................16
5.11 Rotation Lock System......................................................................................................................................................16
5.12 Rotation Procedure For The 5803 Base........................................................................................................................16
5.13 Retracting The Base For Storage...................................................................................................................................17
6.0 CLEANING and MAINTENANCE.................................................................................................................................18
6.1 Cleaning and Disinfecting.................................................................................................................................................18
6.2 Lubrication...........................................................................................................................................................................18
6.3 Preventative Maintenance.................................................................................................................................................18
7.0 THE ELECTRICAL SYSTEM.........................................................................................................................................19
7.1 Description...........................................................................................................................................................................19
7.2 Power Cord ..........................................................................................................................................................................19
7.3 ON/OFF Power/Circuit-Breaker Switch.........................................................................................................................19
7.4 Power ON / Fault / Battery Status Lights.......................................................................................................................19
7.5 Battery Recharging.............................................................................................................................................................19
8.0 TROUBLESHOOTING......................................................................................................................................................20
8.1 Electrical System................................................................................................................................................................20
9.0 REMOVAL and REPLACEMENT of COMPONENTS ...........................................................................................23
9.1 Head-end Cover..................................................................................................................................................................23
9.2 Foot-end Cover....................................................................................................................................................................24
9.3 Hand Control Module ........................................................................................................................................................24
9.4 Batteries................................................................................................................................................................................25
9.5 Power Supply.......................................................................................................................................................................27
9.6 Controller Circuit Board ....................................................................................................................................................27
9.7 On-Off Power Switch / Circuit Breaker..........................................................................................................................27
9.8 Head-end Assembly ...........................................................................................................................................................27
9.9 Head-end Tilt Motor...........................................................................................................................................................28
9.10 Foot-end Rotation Safety Lock Motor..........................................................................................................................28
9.11 Head or Foot-end Column ...............................................................................................................................................28
9.12 Retractable Center Beam.................................................................................................................................................28
9.13 Casters................................................................................................................................................................................28
10.0 ADJUSTMENT of COMPONENTS .............................................................................................................................29

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HEAD END................................................................................................................................................................................29
10.1 Tilt Actuator Rod End Length........................................................................................................................................29
10.2 180° Rotation Lock Sensor.............................................................................................................................................29
10.3 Home & Tilt Left/Right Sensors....................................................................................................................................30
10.4 Head-End Slider Adjustment Procedure.......................................................................................................................31
FOOT END................................................................................................................................................................................32
10.5 Rotation Safety Lock.......................................................................................................................................................32
10.6 Rotation Safety Lock (Brake) “ON” Sensor Setting..................................................................................................33
11.0 TECHNICAL DRAWINGS and PARTS LISTS .......................................................................................................34
11.1 Table-base Interconnect Diagram..................................................................................................................................34
11.2 Table-base Assembly Bill of Materials.........................................................................................................................34
11.3 Replacement / Spare Parts List.......................................................................................................................................34
12.0 GLOSSARY of TERMS ....................................................................................................................................................35
13.0 OSI TECHNICAL SERVICE.........................................................................................................................................36
13.1 Contact for Parts and Service .........................................................................................................................................36
13.2 To order Replacement Parts (RP) ..................................................................................................................................36
13.3 To return damaged parts (RGA)....................................................................................................................................36
13.4 To send a part or item here for us to repair (RA)........................................................................................................36

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1.0 INTRODUCTION
1.1 General Description
This manual describes the use, maintenance, and repair of the Modular Table System (MTS)
5803 Advance Control I-Base, DC (5803 Base). It is the primary component of the system
designed to support patients for a variety of surgical procedures. There are five procedure-
specific Table Tops: Jackson Spinal, Imaging, Trauma, Endourology and Maximum Access
Lateral Top available for use on the MTS Base.
1.2 Specifications
•Maximum patient weight: Table Top specific but not to exceed 500 lbs
•Height Range 34 -48 inches for Orthopedic Top
•Trendelenburg Range 10°±3°
•Powered Tilt Range 25°±3°
•Power Input100 VAC at 50/60 Hz or 120 VAC at 60 Hz or 230 VAC at
50 Hz(depending on configuration) and internal battery
power
•Compatible Tabletops All MTS tops equipped with gimbals.
•Overall Length 120 inches
•Retracted Length 73.5 inches
•Width 30 inches
•Maximum tilt torque 55 ft-lb
•Maximum brake torque 95 ft-lb
•Duty Cycle 4% or 2.5 minutes continuously per hour
1.3 Shipping
The 5803 Base must be shipped in a manner that prevents damage to its structural elements,
caster wheels, electronics, and operating controls. Contact with solid objects in the environment
must be prevented during shipment and storage, except at the four Casters. Banding for lateral
constraint is to be limited to the base structure. Additionally, banding of the Head End Assembly
to prevent movement of the trolley is necessary. It is not necessary to fully crate the 5803 Base if
it is assured that no impact with foreign solid objects will be made during transit. The 5803 Base
is to be shipped in an environment within the following limits:
•Ambient temperature -20° C to +50° C (32°F & 120°F)
•Relative humidity from 10% to 100%, including condensation
•Atmospheric pressure from 50 to 110 kPa.
1.4 Storage
When not in use, store in a clean, dry environment with temperature between 32°F and 120°F.
If the Battery Status Light is red, it is recommended that the 5803 Base be stored with the power
cord plugged into a proper AC receptacle with the ON/OFF Power-switch “ON” for a minimum
of three (3) hours to ensure that the batteries are fully charged. If the red Battery Status lamp
remains illuminated after this time, do not operate the table under battery power and call for
service. Prior to use it is also recommended that the 5803 Base be plugged into a proper AC
receptacle with the ON/OFF switch in the “ON” position for a minimum of three (3) hours to
ensure that the batteries are fully charged.

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2.0 CONTROLS IDENTIFICATION
2.1 Major Component Identification
The 5803 Base is designed to hold a Table Top that will provide a patient support that is free of
any obstructions that might compete for space with the C-Arm. The major components of the
5803 Advanced Control Base are identified in the following figures.
Figure 1-5803 Base -Side View
Figure 2 -5803 Base –Head-end View Figure 3 -5803 Base –View from Foot-end
2.2 Base Orientation
The control end of the Base is considered the Head End, and the opposite end is the Foot End.
The right side of the Base is the side to the operator’s right when standing at the Head End
looking toward the Foot End Base. The general nomenclature and orientation of the Table is
shown in Figure 1. Refer to the appropriate User Guide supplied with each Table Top for Table
Top Component Identification and more detailed information about the use of each Table Top.
H-Frame in Storage Bracket
H
-
Frame
Caster
Retracting
Lock Knob
Caster
Brake Caster Brake Caster
Brake Caster
Steer Caster
Hand Control
Power Cord
Storage
T-Pin Storage
T-Pin Storage
Head-end
Foot-end
On/Off Switch –I.D. Label
Head-endFoot-end
Center Beam

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Battery Status / Fault / Power lights
2.3 Model Number and Serial Number
The Model Number and Serial Number are printed on the Identification Label located at the
Head End Base. This label is located to the right of the ON/OFF switch as shown below.
Figure 4. Head End; ON/OFF Switch –Serial Number Label
ON/OFF Power
Switch

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3.0 INSPECTION
3.1 Acceptance & Transfer
Upon receipt of your 5803 Base, remove any protective wrapping or packaging.
Before use, inspect the device for possible damage, excessive wear or non-functioning parts.
Carefully inspect all critical, inaccessible areas, joints, electrical cords and all movable parts for
possible damage or non-function.
Damaged or defective products should not be used or processed. Contact your local OSI sales
representative for repair or replacement.
NOTE: Any freight damage must be reported to the freight carrier immediately upon delivery.
It is the responsibility of the recipient to make freight damage claims.
1. Verify receipt of the Completeness and Test Report provided with each 5803 Base.
2. Read the Model/Serial Number Identification Label found at the Pedestal End of the base
(See Figure 2.) to confirm the serial number and the input power requirements.
3. Place the 5803 Base in an area with at least 4 feet of clearance on all sides.
4. Perform Pre-Operational function check; see Section 4.0.
3.2 Preoperative
1. Perform Pre-Operational function check; see Section 4.0.
3.3 Postoperative
1. Perform Pre-Operational function check; see Section 4.0.
3.4 Annually
1. Perform Pre-Operational function check; see Section 4.0. Thoroughly clean the table as
described in CLEANING, Section 7.0. Pay special attention to the cleanliness of the controls
as excessive soil could affect function.
2. Inspect the power cord for cuts in the insulation or damage to the connector.
3. Check to see that all fasteners are tight.
4. Check the operation and security of the Brake Casters with and without a load in place.
5. Perform complete Preventative Maintenance Checklist.
Contact OSI Technical Service for a complete Preventative Maintenance Checklist.

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4.0 PRE-OPERATIONAL FUNCTION CHECK
After reading the Basic Operation Section, perform all the steps in this procedure. For a complete
definition of reference terms used, please refer to the GLOSSARY OF TERMS Section.
1. Plug in the Hand Control cable-connector into the receptacle located under the head-end.
2. Plug the power cord into a “hospital grade” power outlet and flip the main “ON/OFF” Power
Switch to "ON". Verify the switch illuminates; this indicates power is applied to the table.
3. In succession, press and hold each of the six buttons on Hand Control and confirm the
operation of the following functions:
3.1. “TABLE UP”
3.2. “TABLE DOWN”
3.3. “TRENDELENBURG”
3.4. “REVERSE TRENDELENBURG”
3.5. “TILT LEFT”
3.6. “TILT RIGHT”
3.7. Engage the Rotation Safety Lock (switch to on) and the 180°-Rotation Locks (blue
handle clockwise, indicator light illuminates).
3.8. Release the Rotation Safety and 180° Rotation locks.
3.9. Confirm Head-end and Foot-end Crossbars are “unlocked” by rotating each one
complete revolution.
3.10. Re-engage both the Rotation Safety and 180° Rotation locks.
3.11. Confirm Head-end and Foot-end Crossbars are “locked”; Both Crossbars firmly resist
rotation.
3.12. Using Hand Control, press and hold “Tilt Left” button to end of travel. Confirm the
Foot-end Crossbar rotates freely.
3.13. Repeat the same when “Tilt Right” is operated.
Report any malfunction to your OSI representative immediately.

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5.0 BASIC OPERATION
The 5803 Base can be operated on AC or DC power. For AC power plug the AC Power Cord
into the proper AC receptacle depending on the voltage requirements of the 5803 Base. Refer to
the label at the Head End Base for input voltage requirements. The 5803 Base can also be
operated on internal battery power with the Power Cord removed or not plugged into an AC
receptacle. Turn the ON/OFF Power Switch to “ON”. A green, "Power On" light, next to the
switch indicates that the power is ON. The ON/OFF Power Switch is a combination power
switch, circuit breaker. To reset this circuit breaker, turn the ON/OFF Power Switch OFF and
back ON.
NOTE: When the power cord is removed and/or not plugged into an AC outlet, the protective
earthing ground stud near the power entry module must be connected to a proper earth ground
during use.
5.1 Casters
Each Base is equipped with three (3) Locking Casters and one (1) Steer Caster. The Steer Caster
functions to allow the Table to roll along a straight path when pushed from the Head End. The
Steer Caster is located on the right side of the Foot End. The Steer Caster has a green label
marked “Steer”. To lock the Table Base securely in place, it is necessary to engage the Lock on
each of the four (4) Casters.
To lock a Caster Lock, step on the Lock Tab until you hear an audible click and the Tab remains
in the down or locked position. To unlock the Caster, push the Unlock Button. When the Unlock
Button is pressed, the Tab will click back to the original unlocked position.
Figure 5 -Unlocked Caster Figure 6 -Locked Caster
Push to Unlock
Push Down to Lock