Osram CLM User manual

www.osram.us/ds
Connected Lighting Module (CLM)
Installation and Commissioning Guide
VOYEZ LE MONDE SOUS UNE NOUVELLE LUMIÈRE
Light is OSRAM
Introduction
This document provides a set of guidelines for OEMs and installers for the OSRAM Connected Lighting Module (CLM).
The CLM is a fixture-integrated component in a Light Management System (LMS). It enables luminaires to be connected to any LMS
that is based on ZigBee®Home Automation communication protocol. Individually addressable, the CLM enables each luminaire to be
independently controlled and configured to best meet the needs of the facility. For additional information regarding this product, visit
www.osram.us/controls.
Item Number Ordering Description Communication Network Dimming Protocol
45678* ZBHA-CLM DIM ZigBee
®
Wireless ENCELIUM Network 0-10V
58050 ZBHA-CLM DIM ZigBee Wireless 0-10V
57400 ZBHA-CLM DEXAL ZigBee Wireless DEXAL (Data Exchange for Advanced Lighting)
*45678 will only work with an Encelium Extend or Edge System
How to use this guide
This guide is divided into two sections, an Installation Guide (pages 1-8) and a Commissioning Guide (page 9). The installation section
provides instructions for OEMs to efficiently integrate the CLM into their luminaires on the assembly line. The commissioning section is
aimed toward installers and commissioning agents to successfully deploy OSRAM powered, wirelessly enabled luminaires in the field.
Tools required
—Connected Lighting Module (CLM)
—OPTOTRONIC®LED Power Supply
—Solid core wire (18-22 AWG) with max DIA of 2.23mm
—Luminaire with LED modules

Connected Lighting Module | Installation guide
7mm
2.23mm
Copper
Insulation
Connected Lighting Module | Installation guide
2
21.4
5.0
48.5 43.5
34.0
21.4
5.0
48.5 43.5
34.0
Assembly Steps
1. Mount CLM in the luminaire (or mounting plate) through the knockout using the mounting clips.
The diameter of the opening must be 21.82-23.01mm per NEMA standard for ½ inch knockout.
2. Using wire between 18-22AWG (max total diameter of 2.23mm,
which includes copper and insulation), strip a length of 7mm
(tolerance ±0.5mm).
3. Insert the wires through the terminals and push them
until the insulation passes through the first CLM body
and hits the inside layer of the CLM assembly. This
step is critical to ensure the wires engage in the
terminal blocks.
4. Use the built-in strain relief (for 20-22 AWG) or a zip tie
(for 18AWG) to ensure a reliable connection of the wires
in the terminals.
WARNING: Using a wire with a higher thickness will cause insufficient connection.
Insert module into standard half-inch knockout Push the module to lock into the luminaire

Connected Lighting Module | Installation guide
Rewiring
To rewire the CLM, first cut the wires, leaving 1-2 inches. Carefully
rotate the wire (clockwise or counter-clockwise) while pulling
backwards. The CLM can only be rewired a maximum of 2 times,
after which the strength of the terminals is weakened. Repeated
attempts can permanently damage the terminals.
Disassembling CLM from Luminaire
To remove the CLM from the luminaire, follow the steps
listed above to remove wires. Then use the removal tool to
disengage the mounting clips.
Please contact your OSRAM Digital Lighting Systems representative for a sample of the CLM removal tool.
Not Recommended Practices
1. Do not wire the CLM first before installing it in the knockout.
The space will not be sufficient to successfully install the unit
2. To uninstall the CLM, use the removal tool. Do not use
a screwdriver or any other tool as it can permanently
damage the mounting clips.
1
2

Connected Lighting Module | Installation guide
LED Driver Configuration
For applications that require the luminaire to be turned off using
the CLM-DIM, the LED driver must possess dim-to-off capability
wherein the output current can be turned off via 0-10V signal.
If using OPTOTRONIC®LED Power Supplies, the dim-to-off feature
must be enabled in the programming software. The default state
of dim-to-off feature is disabled for out-of-the-box products.

Connected Lighting Module | Installation guide
CLM DIM
Single LED Power Supply
When using OSRAM OPTOTRONIC®LED drivers with auxiliary
output, the driver should be programmed to 12V auxiliary. The
default auxiliary voltage of the drivers out-of-the-box is 12V.
This wiring is suitable for luminaires with single LED power supply.
To LED
RED
BLUE
YELLOW
PURPLE
GRAY
BLUE
BROWN
LED+
PRG/LED-
Vaux OUT
DIM+
DIM-
BLACK
GREEN
LINE
NEUTRAL
LED-
WHITE
PRG/NTC
GND
SOLID #22-18 AWG WIRE
STRIP 6-7 MM
DIM DIM 12VDC
+ – – +
Max. 10 drivers
To LED
RED
BLUE
YELLOW
PURPLE
GRAY
BLUE
BROWN
LED+
PRG/LED-
Vaux OUT
DIM+
DIM-
BLACK
GREEN
LINE
NEUTRAL
LED-
WHITE
PRG/NTC
GND
To LED
RED
BLUE
GRAY
PURPLE
GRAY
BLUE
BROWN
LED+
PRG/LED-
N/A
DIM+
DIM-
BLACK
GREEN
LINE
NEUTRAL
LED-
WHITE
PRG/NTC
GND
To LED
RED
BLUE
GRAY
PURPLE
GRAY
BLUE
BROWN
LED+
PRG/LED-
N/A
DIM+
DIM-
BLACK
GREEN
LINE
NEUTRAL
LED-
WHITE
PRG/NTC
GND
AUX LED DRIVER
NON-AUX LED DRIVER
NON-AUX LED DRIVER
SOLID #22-18 AWG WIRE
STRIP 6-7 MM
DIM DIM 12VDC
+ – – +
Multiple LED Power Supplies
When using OSRAM OPTOTRONIC®LED drivers with auxiliary
output, the driver should be programmed to 12V auxiliary. The
default auxiliary voltage of the drivers out-of-the-box is 12V.
This wiring is suitable for luminaires with multiple LED power
supplies that are to be controlled uniformly by a single module.

Connected Lighting Module | Installation guide
Using External Power Supply
When using OSRAM OPTOTRONIC®LED drivers with
auxiliary output, the driver should be programmed to 12V
auxiliary. The default auxiliary voltage of the drivers out-of-
the-box is 12V.
This wiring is suitable for luminaires with single or multiple
LED power supplies that do not have auxiliary output
capability and thus utilize a discrete external power supply.*
*Power supply would have to be appropriately rated
6
To LED
RED
BLUE
GRAY
PURPLE
GRAY
BLUE
BROWN
LED+
PRG/LED-
N/A
DIM+
DIM-
BLACK
GREEN
LINE
NEUTRAL
LED-
WHITE
PRG/NTC
GND
LED-
BLACK LINE
GND LED+
WHITE
NON-AUX LED DRIVER
EXTERNAL POWER SUPPLY
SOLID #22-18 AWG WIRE
STRIP 6-7 MM
DIM DIM 12VDC
+ – – +
To LED
RED
BROWN
BLUE
BLUE
LED +
DEXAL +
LED -
BLACK
GREEN
LINE
NEUTRAL LED -
WHITE
PRG/NTC
GND
GRAY
PURPLE
DEXAL -
SOLID #22-18 AWG WIRE
STRIP 6-7 MM
+
XX
SOLID #22-18 AWG WIRE
STRIP 6-7 MM
DEXAL n/a
+ – x x
CLM DEXAL
Single DEXAL LED Power Supply
When using OSRAM OPTOTRONIC®DEXAL LED drivers,
the DEXAL setting needs to be enabled and programmed
on the driver. By default, this setting is enabled for drivers
out-of-the-box.
This wiring is suitable for luminaires with single LED power
supply.

Connected Lighting Module | Installation guide
Multiple DEXAL LED Power Supplies
When using OSRAM OPTOTRONIC®DEXAL LED drivers,
the DEXAL setting needs to be enabled and programmed
on the driver. By default, this setting is enabled for drivers
out-of-the-box.
To LED
RED
BROWN
BLUE
BLUE
LED +
DEXAL +
LED -
BLACK
GREEN
LINE
NEUTRAL LED -
WHITE
PRG/NTC
GND
GRAY
PURPLE
DEXAL -
SOLID #22-18 AWG WIRE
STRIP 6-7 MM
+
XX
To LED
RED
BROWN
BLUE
BLUE
LED +
DEXAL +
LED -
BLACK
GREEN
LINE
NEUTRAL LED -
WHITE
PRG/NTC
GND
GRAY
PURPLE
DEXAL -
Max. 4 drivers
SOLID #22-18 AWG WIRE
STRIP 6-7 MM
DEXAL n/a
+ – x x
7
21.4
5.0
48.5 43.5
34.0
21.4
5.0
48.5 43.5
34.0
IEEE Address
IEEE Address
Each CLM has a dedicated 16-digit IEEE 802.15.4 and a 2D
Data Matrix scannable barcode to identify a particular device
on a network. A label containing both barcodes is secured
on the device. Two additional labels are available for OEMs to
secure on the luminaire during manufacturing. The availability
of these barcodes enable an efficient workflow during the
installation stage.

Connected Lighting Module | Installation guide
Top mounting
Side mounting
8
Mounting and Labeling
Placement of barcode labels:
1. Place one barcode on the fixture next to
the CLM mounting location.
2. Tape the bag containing the remaining
barcode label to the top surface of the
fixture. This can be easily found by the
commissioning team during installation.
Note: If these instructions are not adhered to or the
barcode is not shipped with the luminaire, problems
will arise during installation.
End-of-Line (EOL) Testing
The end-of-line testing routines for 58050 (ZBHA-CLM-DIM
for ZigBee wireless network) and 57400 (ZBHA-CLM-DEXAL)
involve a pre-programmed test routine.
When the luminaire is powered, the fixture turns ON and
reaches its full output. The CLM then cycles through the entire
dimming range starting from 100% output level to OFF* two
times. This confirms that the module is receiving power and is
able to communicate the dimming signals to the power supply.
The blinking of the LED module is also an indicator that the
module has not been paired and that it is actively scanning for
open networks. The end-of-line testing routine repeats at each
power cycle. Before commissioning, this routine can be used
to determine if a device has been paired to a network.
To test 45678 (ZBHA-CLM-DIM for ENCELIUM ZigBee
Wireless Network) at end of line, use the OSRAM Wiring Test
Tool (56306) to toggle the luminaire ON and OFF and go
through a defined dim to minimum sequence prior to
commissioning. This would indicate that the CLM is wired
correctly and ready to be paired to an open network. For more
information, please refer to the Wiring Test Tool User Guide.
*Only when dim-to-off feature is enabled via the OT Programmer for OPTOTRONIC®LED Power Supply. If feature set not enabled,
the fixture would go to the minimum dimming level.

Connected Lighting Module | Installation guide
Rewiring
The CLM can be rewired by carefully unscrewing the wires
from the terminal blocks as shown.
Resetting
Pressing the reset button for 5 seconds resets the product to the factory default state where the product
removes group membership, binding table, and sets any persistent attributes to their default values.
NOTE: The CLM should be powered up while being reset manually.
USE 1 MM DIA PIN
RESET
Contains FCC ID: H79DFZM-E7210
Contains IC: 4259B-DFZME7210
Connected Lighting Module
Energy Management Equipment
ROHS Compliant
ZBHA-CLM-DIM. NAED 45678
Ta 60°C MAX. Class 2. 12V DC. 40mA
0-10V Control. MAX Output Current 6mA
Plenum Rated
Certified product
www.osram-americas.com
6NA8
9

Connected Lighting Module | Installation guide
VOYEZ LE MONDE SOUS UNE NOUVELLE LUMIÈRE
Commissioning
1.1 Commissioning
Commissioning cluster is implemented for moving the product from one network to another
or removing the product from current network. The process on each operation is described below.
Moving the product
—Reset startup parameters
—Write attributes for the ExtendedPANId, ChannelMask and StartupControl (0x02 – rejoin)
—Read attributes to confirm that the attributes were written correctly
—Restart device with a delay of 10 seconds
Removing the product
—Reset startup parameters
—Write attributes for the StartupControl (0x03 - associate)
—Read attributes to confirm that the attributes were written correctly
—Restart device with a delay of 10 seconds
1.2 Detecting Missing Coordinator
In case the module loses communication with the coordinator for one hour, it is designed to actively search
for the coordinator by sending a ZDO IEEE address request to short address of 0x0000 4 times at 30 second intervals.
If the coordinator is found to not be present, how the product operates next is defined differently depending on
whether it is assigned in any group.
If grouped
—The product scans all the channels to search for the coordinator. If found, it will join the network.
If not found, it presumes operation at the original channel.
If not grouped
—The product resets itself to the factory default state and starts looking for new network to join.
1.3 Firmware Upgrade
The product implements ZigBee standard OTA firmware upgrade scheme.
1.4 Attribute Reporting
The product implements attribute reporting on on/off and current level attributes to entries in the binding table.
1.5 Binding Table
The binding table size is 16 total including groups.
OSRAM SYLVANIA Inc.
200 Ballardvale Street
Wilmington, MA 01887 USA
877-636-5267
[email protected]
www.osram.us/ds
OSRAM and OPTOTRONIC are registered trademarks of OSRAM GmbH.
DEXAL is a trademark of OSRAM SYLVANIA Inc.
Specifications subject to changewithout notice.
© 2018 OSRAM SYLVANIA Inc.
ECS292R3 7-18