OTC 5019A User manual

25, 26, 27
Form No. 540403
Parts List &
Operating Instructions
for: 5019A
Item
No.
Part
No.
No.
Req'd Description
1 538316 1 Trans.MountingPlate
(forRockwell&Eaton®
RoadRanger®
transmissions;includes
Items1-4)
5 538320 1 MountingPlate
6 538311 1 SpecialScrew
7 538313 1 LiftWeldment
13 539019 1 Pin
16 541308 4 Caster
21 538328 1 MountingBracket
22 544346 1 SwivelHandPump
(seeFormNo.544717)
Parts Included but Not Shown
218083 2 WarningDecal
540402 1 Decal
312556 1 WarningDecal
Low Lift Transmission Jack
MaximumCapacity:2,200Lbs.
Item
No.
No.
Req'd Description
Refer to any operating instructions included
withtheproductfordetailedinformationabout
operation,testing,disassembly,reassembly,and
preventivemaintenance.
Items found in this parts list have been
carefully tested and selected by OTC.
Therefore: Use only OTC replacement parts!
12, 3, 4 5
67
18, 19
16
21
20
18
14, 15
12, 13
89, 11
22, 23, 24
The following items are contained in
Hardware Kit No. 549851
2 3 HexNut
3 3 Washer
4 3 Bolt(M12x1.75x31MM)
8 4 SocketHd.Screw
9 16 HexNut(5/16-18)
11 16 HexHd.CapScrew
12 2 RetainingRing
14 2 HexHd.CapScrew
15 2 Washer
18 4 HexHd.CapScrew
19 2 LockNut(.750-10)
20 1 RetainingRing
23 5 CapScrew
24 1 Retainer
25 2 HexHd.CapScrew
26 2 HexLockNut
27 2 FlangedBearing

1 ⁕ 1 90°Elbow
2 544331 1 HydraulicCylinder
(seeFormNo.544718)
3 544345 1 HydraulicHose
4 544332 1 ProtectiveSleeve
5 ⁕ 1 CableTie
6 ⁕ 1 RetainingRing
Parts List & Operating Instructions
2⁕
1
3⁕
4
Part
No.
No.
Req'd Description
1 538314 1 CylinderMountingPlate
2 ⁕ 2 ElbowFitting
3 ⁕ 1 HexScrew(1-8x82.3MM)
4 544346 1 SwivelHandPump
(seeFormNo.544717)
Item
No. Part
No.
No.
Req'd Description
Item
No.
46⁕
1⁕
23
5⁕
Safety Precautions
WARNING: Failure to follow these warnings could cause a loss of load, damage to equipment, and / or
failure of equipment, which may result in personal injury or property damage:
•If the operator cannot read English, operating instructions and safety precautions must be read
and discussed in the operator’s native language.
•Wear eye protection that meets the requirements of ANSI Z87.1 and OSHA standards.
•Before each use, inspect the jack for leaks and damaged, loose, or missing parts. Immediately
replace cut, frayed, or damaged hoses.
•Do not modify this transmission jack or use attachments unless supplied by OTC. If a modication
is needed, please contact OTC Technical Services.
•This jack is designed to remove or install only automotive or truck transmissions. Using the jack
in a manner for which it is not designed may result in injury or damage to equipment.
•The load must not exceed the maximum rated capacity of 2,200 lbs.
•Stay out from underneath the load at all times.
•Secure the load to the jack.
•Use the jack on hard, level surfaces only.
•Lower the load completely before moving the jack.
Assembly Instructions
1. Assemblethehandletothepumpbyaligningtheholesinthehandlewith
theholesinthepumpcapandpiston.Slideapinthrougheachhole,and
secureeachpinwitharetainingringoneachend.SeeFigure1.
2. ForusewithaRockwellorEaton®RoadRanger®trucktransmission:Place
thetransmissionmountingplate(No.538316)ontopofthewhitemounting
plate(No.538320)asshowninthepartslistdrawing.Insertboltsthrough
thethreeholesintheplates.Securetheboltsbyattachingawasherand
nuttoeachboltfromunderneaththeplates. Figure 1
Items marked with an asterisk (⁕) are contained in
Hardware Kit No. 549851

1. Positionthejackunderthetransmission.
2. Closethecontrolvalve.Operatethepumphandletoraisetheboomandalignthemountingplatewiththetransmission.
SeeFigure2.
3. Removethetransmissionaccordingtotheinstructionsinthevehicleservicemanual.
4. Positionthetransmissiononthemountingplate,restingagainsttheangleplatesasshowninFigure2.
•Thetransmissionmountingplatemaybetiltedforwardandbackwardbyadjustingthelinkagearm(No.538311).
•Thetransmissionmountingplatemaybetiltedside-to-sidebyadjustingthehexhd.capscrews.
5. Securethetransmissiontothemountingplate.
6. Lowertheloadbyslowlyopeningthecontrolvalve.Usethecontrolvalvetoregulatehowfasttheboomislowered.
Optional Equipment - OTC AdjustaGrip® Universal Mounting Arm (No. 538578)
Parts List & Operating Instructions Form No. 540403
Operating Instructions
Figure 2
Thetransmissionmustrest
againsttheangleplatesasshown.
Right Angle
Mounting Ear
Figure 3
Angle Plates Angle Plate
Maintenance
1. Completelylowerthejackanytimeitisnotbeingused.
2. Thehydraulicpumpandramassemblyshouldbedrained,ushed,andrelledwithoilatleastonceeachyear.Use
ahighgradehydraulicoilsuchasOTCNo.9636oranequivalent(215SUSviscosityratingat100°F).
3. Lubricatecasterswivelplatesandwheelseverysixmonthsusingpressuregungrease.
4. LubricateliftarmpivotpointsasneededwithSAE30motoroil.
Mounting
Plate
No. 538320
OTC'suniversalmountingarmsmaybeusedtomountotherlargetransmissions
tothelowlifttransmissionjack.(OrderNo.305811foroneuniversalmountingarm;
ordereacharmseparately.)
1. Removethetransmissionmountingplate(No.538316),bolts,washers,andhex
nuts.
2. Fastentheuniversalmountingarmstothetopofthemountingplate(No.538320)
usingthewashersandnutsprovided.SeeFigure3.
a. Loosenallthejointsintheadjust-a-griparms.
b. Locatetherightanglemountingearofeacharmoveraslotinthemounting
plate,andinstallawasherandnut.
c. Usecapscrewstoattachatleasttwoofthearmstothetransmission.

Form No. 561957
Parts List &
Operating Instructions
for: 561949
Light-Duty Transmission Adapters
Maximum Capacity: 454 kg (1000 lbs.)
Description:
Four universal mounting adapters
designed to be used on a transmission
jack mounting plate for the purpose
of transporting and repairing vehicle
transmissions.
Use with:
•OTC No. 5019A, 5078, or 1522A
Transmission Jack for removal and
installation of differential assemblies.
•OTC No. 5130 DriveMaster™
Driveline Lift for removal and
installation of driveline components.
Item Part No.
No. No. Req'd Description
1 561947 1 Transmission Adapter Assembly (consists
ofadapter,atwasher,hexnut)
Parts List
Item
No. Qty. Description
2 4 Carriage Bolt — 1/2-13 x 30.48 mm (1.25 in.)
3 4 FlangeNut—1/2-13thread
4 4 Washer—plain,type“A”
5 1 RatchetStrap—4ft.(122cm)
Repair Kit No. 569966
1
5
2
3
4
Mounting plate for
No. 5130 shown
(not included).

Parts List & Operating Instructions
Safety Precautions
CAUTION: To prevent personal injury and/ or property damage,
•Study, understand, and follow all safety precautions and operating instructions before
using these transmission adapters. If the operator cannot read instructions, operating
instructions and safety precautions must be read and discussed in the operator’s native
language.
•Only qualied operators may install, operate, adjust, maintain, clean, repair, inspect, or
transport these transmission adapters.
•Wear eye protection that meets ANSI Z87.1 and OSHA standards.
•Donotexceedtheratedcapacityofthesetransmissionadaptersasstatedinthisdocument
and on the warning decal.
•These adapters are designed to work together in a group of four. Using fewer than four
adapters in a setup could result in personal injury caused by the load tipping or falling.
•Do not use these transmission adapters for anything other than their intended purpose.
•Use the ratchet strap included to secure the load to the transmission jack.
•No alteration shall be made to this product.
•Inspectthe conditionofthetransmission adaptersbeforeeachuse; donotuse if damaged,
altered, or in poor condition.
•Use only those repair parts called out in the parts list in this document. Items found in
the parts list have been carefully tested and selected by OTC.
Explanation of Safety Signal Words
Thesafetysignalworddesignatesthedegreeorlevelofhazardseriousness.
DANGER:Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathor
serious injury.
WARNING:Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathor
serious injury.
CAUTION:Indicates a potentiallyhazardous situation which,if not avoided,may result inminor or
moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not
avoided,mayresultinpropertydamage.

Operating Instructions
1. Installthetransmissionadaptersonthetransmissionjackmountingplateusingthecarriagebolts,washers,
andangenutsprovided.Handtightentheangenuts.SeeFigure1.
2. Raisethearmofthejackuptothetransmission.
3. Adjustthetransmissionadaptersasneededtotthetransmission.Tightentheangenuts.
4. UseratchetstraptosecurethetransmissiontothetransmissionjackasshowninFigure2.Attachthe
hooksontheendoftheratchetstraptotheslotsprovidedinthemountingplate,thetopholesinthe
transmissionadapters,orothersuitablelocations.
Figure 1 Figure 2
Parts List & Operating Instructions Form No. 561957
Inspection and Maintenance
CAUTION: To prevent personal injury,
•Only qualied personnel shall perform inspections and repairs to these transmission adapters.
•Before each use, an approved inspector must inspect the transmission adapters for bends, cracks,
dents, elongated holes, or missing hardware. If damage is found, discontinue use.
•Use only those repair parts called out in the parts list in this document. Items found in the parts
list have been carefully tested and selected by OTC.

Form No. 561942
Parts List &
Operating Instructions
for: 558382
Auxiliary Box Adapter
Maximum Capacity: 227 kg (500 lbs.)
Description:
Mounting adapter designed to be
used on a transmission jack mounting
plate for the purpose of removing and
installing the transmission housing
auxiliary box.
Use with:
•OTC No. 5019A, 5078, or 1522A
Transmission Jack for removal and
installation of differential assemblies.
•OTC No. 5130 DriveMaster™
Driveline Lift for removal and
installation of driveline components.
Item Part No.
No. No. Req'd Description
1 569968 1 Plate Assembly (consists of plate & decal)
Parts List
Item
No. Qty. Description
2 2 Carriage Bolt — 1/2-13 x 30.48 mm (1.25 in.)
3 1 Hex Head Screw — 3/8-16 x 50.8 mm (2 in.)
4 1 Stud — .500-13 x 101.6 mm (4 in.)
5 6 Flange Nut — 1/2-13 thread
6 1 Ratchet Strap — 122 cm (4 ft.)
7 1 Support Screw — 95.25 mm (3.75 in.)
Repair Kit No. 569967
4
5
2
3
7
6
1

Parts List & Operating Instructions
Safety Precautions
CAUTION: To prevent personal injury and/ or property damage,
•Study,understand,andfollowallsafetyprecautionsandoperatinginstructionsbeforeusing
the auxiliary box adapter. If the operator cannot read instructions, operating instructions
and safety precautions must be read and discussed in the operator’s native language.
•Only qualied operators may install, operate, adjust, maintain, clean, repair, inspect, or
transport this auxiliary box adapter.
•Wear eye protection that meets ANSI Z87.1 and OSHA standards.
•Do not exceed the rated capacity of this auxiliary box adapter as stated in this document
and on the warning decal.
•Do not use this auxiliary box adapter for anything other than their intended purpose.
•Use the ratchet strap included to secure the load to the transmission jack.
•No alteration shall be made to this product.
•Inspect the condition of the auxiliary box adapter before each use; do not use if damaged,
altered, or in poor condition.
•Use only those repair parts called out in the parts list in this document. Items found in
the parts list have been carefully tested and selected by OTC.
Explanation of Safety Signal Words
The safety signal word designates the degree or level of hazard seriousness.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in property damage.

Operating Instructions
1. Install the auxiliary box adapter on the
transmission jack mounting plate using the
carriage bolts and ange nuts provided. Tighten
the ange nuts. See Figure 1.
2. Plan the placement of the support screw and
stud to t your application. Figure 1 shows
the support screw and the stud assembled to
the adapter plate in one of several possible
arrangements.
3. Assembleboththesupportscrewandthestud
to the plate with one ange nut above the plate
and one ange nut below the plate. The at
side of each ange nut must rest against the
plate.
4. Thread the lower ange nut on the stud all the
way to the bottom of the threads. This allows
room for adjustment.
5. Removeaboltfromthefrontofthetransmission
auxiliary box.
6. Movethejackunderthetransmission,aligning
the stud with the hole where the bolt was
removed in the auxiliary box. Insert the bolt
through the stud and into the auxiliary box.
See Figure 2.
Carriage Bolt &
Flange Nut
Support Screw &
(2) Flange Nuts
Stud
Flange
Nuts (2)
Figure 1
Figure 2
Bolt Inserted Through
Stud and Auxiliary Box
Ratchet
Strap
Ratchet Strap
Hooked
Through
Hole in Plate
Parts List & Operating Instructions Form No. 561942

Inspection and Maintenance
CAUTION: To prevent personal injury,
•Only qualied personnel shall perform inspections and repairs to this auxiliary box adapter.
•Before each use, an approved inspector must inspect the auxiliary box adapter for bends, cracks,
dents, elongated holes, or missing hardware. If damage is found, discontinue use.
•Use only those repair parts called out in the parts list in this document. Items found in the parts
list have been carefully tested and selected by OTC.
Figure 3
Support
Screw
7. Thread the upper ange nut on the support screw
tothebottomofthethreadsuntilthesupportscrew
touches the housing. See Figure 3.
8. Installtheratchetstraptosecuretheauxiliarybox
to the transmission jack. See Figure 2.Attach the
hooks on the end of the ratchet strap to the slots
provided in the mounting plate or other suitable
locations.
Operating Instructions contd.
Parts List & Operating Instructions

Form No. 102734
Parts List &
Operating Instructions
for: 49611
Auxiliary Housing Adapter
Application: Eaton®Roadranger®Transmissions
Max. Capacity: 300 Lbs.
5
Figure 1
1 2 34
Figure 2
Assembly Instructions
1. Placetheauxiliaryhousingadapter(No.49611)ontopofthejack'smounting
plate as shown in Figure 1 or 2. (Figure 2 shows the adapter attached to
OTC No. 220492 transmission adapter plate.) Secure the adapter with the
bolts that were supplied with the jack.
2. Attach the three adapter bolts to the countershaft bearing caps on the
auxiliary housing as shown in Figure 3.
Safety Precautions
WARNING: Failure to follow these warnings could cause a loss of load, damage to equipment,
and / or failure of equipment, which could result in personal injury or property damage.
•Wear protective eyewear that meets the requirements of ANSI Z87.1 and OSHA.
• Do not modify this housing adapter or use attachments unless supplied by OTC. If a modication
is needed, please contact OTC Technical Services.
•This auxiliary housing adapter is designed to remove or install Eaton Roadranger truck auxiliary
housings only. Using the adapter in a manner for which it is not designed may result in injury or
damage to equipment.
•The load must not exceed the maximum rated capacity of 300 pounds.
•Stay out from underneath the load at all times.
•Secure the load to the jack.
Item
No. Part
No. No.
Req'd Description
1 12682 6 Retaining Ring
2 220784 3 Spacer
3 10231 3 Washer
4 221746 3 Bolt (3/8-16 x 2" lg.)
213886 3 Bolt (M10 x 1.5 x 50 mm)
5 49611 1 Adapter (includes Items 1-4)
Parts List
Adapter Bolts
Adapter
Bolt Figure 3
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