Otto OTTO27-007 User manual

Cap Frame Set User Manual
Manuel de l’utilisateur de l’unité de cadre pour
casquettes
Manual de usuario del juego de bastidor para
gorras
Manual do usuário para o conjunto de bastidor
para boné
帽框说明书

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Using the Cap Frame
By using the cap frame, patterns can be embroidered onto caps and hats. The procedures for using the cap
frame are described below.
Cap frame and its accessories
The cap frame driver and the mounting jig are required in order to use the cap frame.
Memo
●Before installing the cap frame, be sure to adjust the ring of the cap frame driver and the height of
the L-shaped bracket. (If the same machine is being used, this adjustment is only required the first
time that it is used.)
●After the ring of the cap frame driver and the height of the L-shaped bracket have been adjusted,
they must be adjusted again if a different machine is being used. The height may differ depending
on the machine that is used. For details, contact your authorized dealer.
Note
●If the cap embroidery frame is attached, the embroidery frame indicators, showing which
embroidery frames can be used, appear as shown below.
Advanced cap frame 2
1Embroidering area:
60 mm (H) × 130 mm (W)
(2-3/8 inches (H) × 5-1/8
inches (W))
2The mark indicates the center
of the embroidering area.
3Snap lock
Cap frame driver and 4 thumb
screws
In order to attach the cap frame to
the carriage, remove the
embroidery frame holder, and then
attach this cap frame driver to the
carriage of the machine.
1Insert the thumb screws into
these holes and tighten the
screws to secure the movable
section. Use these holes when
storing this cap frame driver.
2Holding Spring
The cap frame is secured by the
two holding Springs.
Mounting jig
Use when framing a cap in the cap
frame.
1Holders
The cap frame is secured by the
two holders.
2Mounting bracket
Tighten thumb screw to secure
to mounting surface.
3Screws
Adjust the size of the mounting
jig according to the type of cap
being embroidered.
Pad Allen screwdriver (large) Allen screwdriver (medium)
• Use when adjusting the ring of the cap frame driver and the height of the L-shaped bracket.

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Types of caps
With the machine, we recommend that the
following types of caps be embroidered.
■Standard (Pro Style)
1Face: Pro style
26 sections
■Low Profile (Low fitting)
1Face: Low fitting
26 sections
■Golf Style
1Face: Not divided
25 sections
Memo
●Check if this area 1is covered with mesh.
Note
●There is no centerline that can be used as
a guide for placing the cap in the cap
frame. Before framing the cap, use a
charcoal pen to mark the centerline.
Otto
International,
Inc. cap model
number
(Example)
OTTO27-007
Mesh backing
on the back of
front panels
(soft or hard)
Constructed
firm front
Unconstructed
soft crown
Ease of framing
(hooping) Easy (Recommended)
Fairly easy
Backing 1 to 2 ply 2 to 3 ply
Otto
International,
Inc. cap model
number
(Example)
OTTO23-225 OTTO18-203
Mesh backing
on the back of
front panels
(soft or hard)
Constructed
firm front
Unconstructed
soft crown
Ease of framing
(hooping)
Very difficult
(because the
cap material
is very hard.)
Fairly easy
Backing 1 to 2 ply 2 to 3 ply
Otto
International,
Inc. cap model
number
(Example)
OTTO37-024
Mesh backing
on the back of
front panels
(soft or hard)
Constructed
firm front
Ease of framing
(hooping) Fairly easy
Backing 1 to 2 ply

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■Cap fabric not recommended for embroidering
• Caps with a front panel that is less than
50 mm (2 inches) high (such as a sun visor)
• Children’s caps
• Caps with a brim that is longer than 80 mm
(3-1/16 inches)
Fabric precautions
■Cap fabric recommended for embroidering
• 35%Cotton / 65%Polyester
• 100%Cotton
• 80%Wool / 20%Nylon
• 15%Wool / 85%Acrylic
■Cap fabric not recommended for embroidering
If caps of the following types of fabric are used,
they will be very difficult to frame, easily wrinkled,
or easily shrink.
• Polyester Foam
• Stretch material
• Melton Wool
•100%Nylon
• Suede
Preparing to use the cap
frame
■Installing the cap frame driver
Remove the embroidery frame holder from the
carriage on the machine, and then install the cap
frame driver. Before removing the embroidery
frame holder, remove the embroidery frame.
1Loosen and then remove the two thumb
screws and the embroidery frame holder.
1Thumb screws
• The removed thumb screws remain
attached to the embroidery frame holder.
1Put the two thumb screws back in the
embroidery frame holder.
2Remove the two upper thumb screws of the
cap frame driver and set aside. Loosen the
two lower thumb screws (4 turns).
1Upper thumb screws
2Lower thumb screws
3Pass the machine bed through the ring of the
cap frame driver.
1Machine bed
Note
●Be careful that the cap frame driver does
not hit any nearby parts, such as the
presser foot.
Attach the cap frame driver to the carriage as
described below in steps 4through 7.

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4Insert the two thumb screws at the bottom
of the cap frame driver into the v-cuts in the
carriage, and then place the mounting plate
of the cap frame driver on top of the frame-
mounting plate of the carriage.
1Notch in the carriage
2Thumb screw of the cap frame driver
3Mounting plate of the cap frame driver
4Frame-mounting plate of the carriage
5Insert the pins on the frame-mounting plate
of the carriage into the holes in the
mounting plate of the cap frame driver.
1Pins on the frame-mounting plate of the
carriage
2Holes in the mounting plate of the cap frame
driver
6Insert and tighten the two upper thumb
screws in outer holes of mounting plate of
cap frame driver.
7While pushing in the cap frame driver
toward the machine so that it is fully
inserted, tighten the two lower thumb
screws to secure the cap frame driver.
This completes the installation of the cap
frame driver.
■Adjusting the cap frame driver
1L-shaped bracket
2Ring
Memo
●If the same machine is being used, the
adjustment to the cap frame driver is only
required the first time that the machine is
used.
1Turn on the machine. After the carriage
moves to its initial position, turn off the
machine.
Note
●Be sure to adjust the cap frame driver with
the carriage at its initial position.

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2Using the Allen screwdriver (medium),
loosen the two hexagonal screws. Loosen the
screws only by about one turn.
1Hexagonal screws
2Allen screwdriver (medium)
Note
●Do not loosen them too far.
3Lower the L-shaped bracket to make it touch
the machine bed and then tighten the two
hexagonal screws using the Allen
screwdriver (medium). Firmly tighten the
screws.
1L-shaped bracket
4Using the Allen screwdriver (large), loosen
the four hexagonal screws on the inside of
the ring. Loosen the screws only by about
one turn.
1Hexagonal screws
2Allen screwdriver (large)
When the screws are loosened, the ring
can be lowered.
Note
●Do not loosen them too far.
5Insert the pad between the machine bed and
the ring of the cap frame driver.
1Pad
2Machine bed
3Ring of the cap frame driver

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6Lightly press down the ring, and then use the
Allen screwdriver (large) to tighten the four
hexagonal screws on the inside of the ring.
Firmly tighten the screws.
1Ring
CAUTION
7Remove the pad inserted in step 5.
■Installing the needle plate spacer
Attach the needle plate spacer, which is
included with the machine, to the needle plate.
1Needle plate spacer
■Preparing the mounting jig
Lower the stopper, and then attach the mounting
jig to a stable surface, such as a desk.
1Use a Phillips screwdriver to loosen the two
screws, and then lower the stopper in the
direction of the arrow.
1Loosen the screw so that the stopper can be
hooked onto the screw and clamped with it.
2Loosen until the stopper moves.
3Stopper
2Tighten the two screws.
• Make sure that the stopper is firmly
secured.
Attach the mounting jig to a stable mounting
surface, such as a desk.
3Loosen the thumb screw for the mounting jig
to open the mounting bracket so that it is
wider than the thickness of the mounting
surface.
• The mounting bracket can be mounted
onto a mounting surface with a thickness
from 9 mm (3/8 inch) to 38 mm (1-1/2
inches).
●Make sure that each hexagonal screw is
firmly tightened. If any screw remains
loosen, injuries may result.

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4Securely clamp the mounting bracket onto
the mounting surface by tightening the
thumb screw.
1Mounting bracket
2Mounting surface
3Tighten thumb screw
Memo
●If there is a gap between the clamping pad
of the thumb screw and the mounting
surface, insert the included pad as shown
below.
1Mounting bracket
2Mounting surface (worktable, desk, etc.)
3Pad
4Thumb screw
5Check that there is no looseness.
If there is looseness, mount the mounting jig
onto the mounting surface again.
Note
●Be sure that the mounting bracket is
securely clamped onto the mounting
surface and that the thumb screw is firmly
tightened.
●Do not attach the mounting jig to an
unstable surface (flexible, bent or warped).
●Be careful that the mounting jig does not
fall when it is removed.
6Adjust the size of the mounting jig according
to the type of cap being embroidered.
1Low Profile (Low fitting)
2Standard type (Pro style)
■For the standard type
Using a Phillips screwdriver, turn the four
screws (two on the left and two on the right) at
the inside of the mounting jig one turn to loosen
them.
1Screws
2Phillips screwdriver
Note
●Do not remove any of the four screws (two
on the left and two on the right);
otherwise, they may be lost. Only turn the
screws to slightly loosen them.

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Pull the mounting jig toward you, and then use
the Phillips screwdriver to tighten the four
screws (two on the left and two on the right).
This completes the preparation of the
mounting jig.
Attaching the cap frame
Put the cap into the cap frame attached to the
mounting jig, and then remove the cap frame from
the mounting jig with the cap clamped. Next,
attach the cap frame to the cap frame driver on the
machine.
■Attaching the cap frame to the mounting jig
and putting a cap into the frame
1Attach the cap frame to the mounting jig.
Align the side of the mounting jig with the
brace on the cap frame, and then push the
cap frame into place.
1Side of mounting jig
2Brace on cap frame
3Guiding Plate on mounting jig
4Notch on cap frame
5Sweat guard holder
6Holder
• Align the notch in the cap frame with the
guiding plate on the mounting jig, and then
snap the frame into place.
The cap frame is secured with the two
holders (clips) one on right side and one
on left side.
2
Release the snap lock on the cap frame down
and then disengage the latch. Open the
clamping frame. Also, open brim holder.
1Snap lock released
2Clamping frame opened
3Brim holder

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9/15
3Secure the stabilizer with the pins on the cap
frame.
1Pins
• Make sure that the pins go through the
stabilizer to firmly secure it.
4Lift up (flip) the sweat guard on the inside of
the cap, and then place the cap in the cap
frame.
Using both hands, hold both sides of the cap,
and then align the edge of the lower frame
with the base of the brim.
1Edge of the lower frame
2Sweat guard
3Base of the brim
At the same time, align the centerline of the
cap with the centerline of the sweat guard
holder on the cap frame, and then slide the
sweat guard under the sweat guard holder.
1Sweat guard holder
2Centerline of sweat guard holder
3Centerline of cap
5Align the centerline of the cap with the
notch in the mounting jig.
1Centerline of cap
2Notch in mounting jig
6Place the sweat guard of the cap inside the
notch in the cap frame.
1Notch in cap frame
7Close the clamping frame so that the brim of
the cap passes between the inside clamping
frame and the outside clamping frame.
1Brim of the cap
2Inside clamping frame
3Outside clamping frame

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8Neatly align the teeth of the clamping frame
with the base of the brim.
1Teeth of outside clamping frame
2Base of brim
Note
●Loosen the two screws for the outside
clamping frame, and then adjust the
position of the outside clamping frame so
that it conforms to the shape of the cap
and so that the teeth of the clamping frame
perfectly align with the base of the brim.
1Teeth of outside clamping frame
2Base of brim
3Outside clamping frame
4Screws for the outside clamping frame
9Adjust the other side in the same way.
0Close the lever of the snap lock.
1Lever of the snap lock
Note
●If the cap fabric is thick and the clamping
frame cannot be closed, or if the fabric is
thin and the cap is too loose within the
frame, loosen the screw for the inside
clamping frame, and then adjust the inside
clamping frame.
1Inside clamping frame
2Screw for the inside clamping frame

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aPull the ends of the cap out from the center
to remove any slack.
bUse the clips to secure the cap.
1Clips
• Repeat steps aand bon the other side to
remove any slack and secure the cap with
the clips.
cPull the brim holder up as far as possible.
Next, turn the brim holder over the cap
brim, and then lower the brim holder.
1Brim holder
2Centerline of brim holder
• Fully lower the brim holder so that the
centerline on the brim holder is visible.
dAdjust the brim so that it maintains a
rounded shape.
This completes the positioning of the cap
in the cap frame.
eRemove the cap frame from the mounting
jig.
Press both right and left holders on the
mounting jig with both thumbs, and then pull
off the embroidery frame, as shown in the
illustration.
1Holder

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■Attaching the cap frame to the embroidery
machine
The cap frame driver is required in order to
attach the cap frame to the embroidery machine.
Before attaching the cap frame to the machine,
attach the cap frame driver to the carriage.
1Attach the cap frame to the cap frame
driver.
As shown in the illustration, turn the
embroidering position to the side when
inserting the cap frame so the brim of the cap
does not hit the embroidery machine.
• Be careful that the cap frame does not hit
any nearby parts, such as the presser foot.
After turning the cap frame so that the
embroidering surface faces upward, align the
ring of the cap frame driver with the ring of
the cap frame. While sliding the cap frame to
the left and right, align the notch in the cap
frame with the guiding plate on the cap frame
driver, and then snap the frame into place.
1Guiding Plate on cap frame driver
2Notch on cap frame
3Holder
The cap frame is secured with holders.
Make sure that all of the holders on the
driver are firmly secured in the frame
holes. This completes the installation of
the cap frame, and the cap is ready to be
embroidered.
■Removing the cap frame
After embroidering is finished, remove the cap
frame, and then remove the cap.
1Remove the cap frame from the cap frame
driver.
Press both of the two holders at the base of
the cap frame with both thumbs, and then
pull off the embroidery frame, as shown in
the illustration.
1Holder
As shown in the illustration, turn the
embroidering position to the side when
removing the cap frame so the brim of the
cap does not hit the embroidery machine.
• Be careful that the cap frame does not hit
any nearby parts, such as the presser foot.

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2After removing the brim holder, unlock the
snap lock of the clamping frame, remove the
clips, and then remove the cap.
1Brim holder
2Snap lock
3Clips
Installing the embroidery
frame holder
After embroidering using the cap embroidery frame
is finished, remove the needle plate spacer and cap
frame driver, and then re-attach the embroidery
frame holder.
1Remove the needle plate spacer.
1Needle plate spacer
2Loosen the two lower thumb screws.
1Thumb screws
3Remove the two upper thumb screws
1Thumb screws
4Remove the cap frame driver.
Note
●Be careful that the cap frame driver does
not hit any nearby parts, such as the
presser foot.
5With the hole on the sweat guard holder
aligned with the centerline of the guiding
plate, insert the two thumb screws removed
in step 3into the holes at the top, and then
tighten the thumb screws.
1Hole on the sweat guard holder
2Centerline of guiding plate
3Holes on the top
• Insert the thumb screws into the holes
where the cap frame driver that was
originally installed.
The movable section of the cap frame
driver is secured.

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6Align the holes on the embroidery frame holder
with the pins in the frame-mounting plate of the
carriage.
1Pins in the frame-mounting plate
2Holes on the embroidery frame holder
7Secure the embroidery frame holder with the
two thumb screws.
1Use the thumb screws included with the
machine.
CAUTION
Additional digitizing
information
When creating a pattern for embroidering with a
cap frame, pay attention to following points in
order to avoid registration problems (misalignment
of gaps in the pattern).
1Sew underlay stitches.
2Start the embroidery pattern from the
center, and sew toward the ends.
With the machine, the order in which
patterns are selected when they are
combined is the order in which they will be
sewn. For the following example, select the
patterns in the order “E”→“A”→“B”→“R”
to make the combined pattern “BEAR”.
Note
●Do NOT sew from one end to the other,
otherwise wrinkling or shrinking may
occur.
●Firmly tighten the thumb screws.
Incorrect
sewing
order
Correct
sewing
order

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3When sewing outlines of patterns, make sure
that the stitch width of the satin stitching is
at least 2 mm, and that the stitching over-
laps the fabric by at least 1 mm. Also, make
sure that there are no jumps of long stitches
in the outlining on each region or letter.
1At least 1 mm
2At least 2 mm
CAUTION
●Don’t sew more than four overlapping
layers.
1Specify that overlapping areas not be sewn.

FRANÇAIS
1/15
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Utilisation du cadre pour casquettes
À l'aide du cadre pour casquettes, vous pouvez broder des motifs sur des casquettes et des chapeaux. Les
procédures d'utilisation du cadre pour casquettes sont décrites ci-dessous.
Cadre pour casquettes et accessoires
Le support du cadre et le dispositif d'assemblage sont nécessaires pour utiliser le cadre pour casquettes.
Mémo
●Avant d'installer le cadre pour casquettes, veillez à régler le cercle du support du cadre pour
casquettes et la hauteur du support en forme de L. (Si vous utilisez la même machine, ce réglage
n'est nécessaire que lors de sa première utilisation.)
●Lorsque le cercle du support du cadre pour casquettes et la hauteur du support en forme de L ont
été réglés, ils doivent l'être à nouveau si vous utilisez une autre machine. La hauteur peut changer
selon la machine utilisée. Pour plus de détails, contactez votre revendeur agréé.
Remarque
●Si le cadre de broderie pour casquettes est fixé, les indicateurs de cadres affichant les
cadres de broderie pouvant être utilisés, apparaissent comme illustré ci-dessous.
Cadre pour casquettes avancé 2
1Zone de broderie :
60 mm (H) × 130 mm (L)
(2-3/8 po (H) × 5-1/8 po (L))
2Le repère indique le centre de
la zone de broderie.
3Serrure à ressort
Support du cadre pour casquettes
et 4 vis à serrage à main
Pour fixer le cadre pour casquettes
au chariot, retirez le support du
cadre de broderie, puis fixez celui
du cadre pour casquettes.
1Insérez les vis dans les trous et
serrez-les pour fixer la section
mobile. Utilisez ces trous pour
stocker le support du cadre
pour casquettes.
2Ressort de retenue
Les deux ressorts de retenue
permettent de fixer le cadre
pour casquettes.
Dispositif d'assemblage
Utilisez le dispositif d'assemblage
pour placer la casquette dans le
cadre.
1Supports
Les deux supports permettent
de fixer le cadre pour
casquettes.
2Support d'assemblage
Serrez les vis pour fixer la
surface d'assemblage.
3Vis
Réglez la taille du dispositif
d'assemblage en fonction du
type de casquette à broder.
Patin Tournevis Allen (grand) Tournevis Allen (moyen)
• A utiliser lorsque vous réglez le cercle du support du cadre pour casquettes et la hauteur du support en
forme de L.

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2/15
Types de casquettes
Avec la machine, nous vous recommandons de
broder les types de casquettes suivants.
■Standard (Pro Style)
1Face avant : Pro style
26 sections
■Profil bas (assemblage bas)
1Face avant : assemblage bas
26 sections
■Style golf
1Face avant : d'une pièce
25 sections
Mémo
●Vérifiez si cette zone 1est recouverte de
mailles.
Remarque
●Aucune ligne centrale ne peut être utilisée
comme guide lorsque vous placez la
casquette dans le support du cadre.
Lorsque vous placez la casquette dans le
cadre, utilisez un crayon de couturière
pour marquer la ligne centrale.
Numéro de
modèle des
casquettes Otto
International,
Inc. (exemple)
OTTO27-007
Doublure en
mailles au dos
de la penne
(souple ou
rigide)
Face avant
rigide
assemblée
Couronne
souple non
assemblée
Mise en place
aisée du cadre Facile (Recommandé)
Assez facile
Support 1 à 2 brins 2 à 3 brins
Numéro de
modèle des
casquettes Otto
International,
Inc. (exemple)
OTTO23-225 OTTO18-203
Doublure en
mailles au dos
de la penne
(souple ou
rigide)
Face avant
rigide
assemblée
Couronne
souple non
assemblée
Mise en place
aisée du cadre
Très difficile
(parce que le
matériau de
la casquette
est très dur.)
Assez facile
Support 1 à 2 brins 2 à 3 brins
Numéro de
modèle des
casquettes Otto
International,
Inc. (exemple)
OTTO37-024
Doublure en
mailles au dos
de la penne
(souple ou
rigide)
Face avant
rigide
assemblée
Mise en place
aisée du cadre Assez facile
Support 1 à 2 brins

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3/15
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■ Tissus de casquettes dont la broderie est déconseillée
• Casquettes avec une penne avant d'une
hauteur inférieure à 50 mm (2 po) (visière
anti-soleil)
• Casquettes d'enfants
• Casquettes dont le bord est supérieur à
80 mm (3-1/16 po)
Précautions relatives au tissu
■Tissus de casquettes dont la broderie est
recommandée
• 35 % Coton / 65 % Polyester
• 100 % Coton
• 80 % Laine / 20 % Nylon
• 15 % Laine / 85 % Acrylique
■
Tissus de casquettes dont la broderie est déconseillée
Si des casquettes confectionnés dans les types de tissus
suivants sont utilisées, il sera difficile de les placer dans
le cadre, elles risquent de se froisser ou de rétrécir.
• Mousse polyester
• Matériau élastique
• Laine Melton
• 100 % Nylon
•Daim
Préparation du cadre pour
casquettes
■ Installation du support du cadre pour casquettes
Retirez le support du cadre de broderie du chariot
de la machine et installez celui du cadre pour
casquettes. Avant d'enlever le support du cadre
de broderie, retirez tout d'abord le cadre.
1Desserrez les deux vis et retirez le support
du cadre de broderie.
1Vis à serrage à main
• Les vis retirées restent fixées au support du
cadre de broderie.
1Fixez de nouveau les deux vis à serrage à main
dans le support du cadre de broderie.
2Retirez les deux vis à serrage à main
supérieures du support du cadre pour
casquettes et mettez-les de côté. Desserrez
les deux vis inférieures (4 tours).
1Vis supérieures
2Vis inférieures
3Faites passer le plateau de la machine dans
le cercle du support du cadre pour
casquettes.
1Plateau de la machine
Remarque
●Vérifiez que le support du cadre pour
casquettes ne touche pas de pièces
environnantes, comme le pied presseur.
Fixez le support du cadre pour casquettes au
chariot comme décrit ci-dessous aux étapes 4à
7.

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4Insérez les vis à serrage à main en bas du
support du cadre pour casquettes dans
l'entaille en forme de « V » du chariot, puis
placez la plaque d'assemblage du support du
cadre pour casquettes sur la plaque
d'assemblage du cadre du chariot.
1Encoche du chariot
2
Vis à serrage à main du support du cadre pour casquettes
3 Plaque d'assemblage du support du cadre pour casquettes
4Plaque d'assemblage du cadre du chariot
5Insérez les ergots de la plaque d'assemblage
du cadre du chariot dans les trous situés sur
la plaque d'assemblage du support du cadre
pour casquettes.
1 Ergots de la plaque d'assemblage du cadre du chariot
2Trous situés sur la plaque d'assemblage du
support du cadre pour casquettes
6
Insérez et serrez les deux vis supérieures dans
les trous extérieurs de la plaque d'assemblage
du support du cadre pour casquettes.
7Tout en poussant le support du cadre pour
casquettes vers la machine pour l'insérer
complètement, serrez les deux vis
inférieures pour fixer le support.
L'installation du support du cadre pour
casquettes est terminée.
■Réglage du support du cadre pour casquettes
1Support en forme de L
2Cercle
Mémo
●Si vous utilisez la même machine, ce
réglage n'est nécessaire que lors de sa
première utilisation.
1Mettez la machine sous tension. Une fois le
chariot dans sa position initiale, mettez la
machine hors tension.
Remarque
●Veillez à régler le support du cadre pour
casquettes lorsque le chariot se trouve
dans sa position initiale.