Outback Hunter User manual

Photographs are not to scale.
Specifications subject to change
without prior notice.
Gas Barbecue s
Assembly and Operating Instructions for
Outback® Trooper, Outback® Hunter, and Outback® Ranger Gas Barbecues
0359
WARNING
• For outdoor useonly.
• Read instructionsbeforeusing theappliance. Failure to followinstructionscould
resultin death, seriousbodilyinjury, and/or propertyloss.
• Warning: accessible parts may be very hot. Keep young children away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas bottle after use.
• Any modification of the appliance, misuse, or failure to follow the instructions may
be dangerous and will invalidate your warranty. This does not affect your statutory
rights.
• Retain these instructions for future reference.
• Leak test annually, and whenever the gas bottle is removed or replaced.
FOR YOUR SAFETY
If you smell gas:
1. Shutoffgasto theappliance.
2. Extinguish any open flame.
3. Open barbecue lid or hood.
4. Ifodour continues, discontinueuse and
contact your local dealer.
FOR YOUR SAFETY
1. Do not storeor use petrol or other flammable
vapoursor liquidsin thevicinityof thisor any
other appliance.
2. Agas bottle not connected for use shall not be
stored in the vicinityofthisor anyother
appliance.
EN(Europe)

2
A. Parts List
Quantitiesvary accordingtomodel purchased. Specificationssubject to change without priornotice. Formoredetailson
hardware, please see ‘Hardware Reference Diagram’.
CODE PART QTY Outback®
Trooper Outback® Hunter Outback® Ranger
HOOD
A1 Hood (Pre-Assembled to Body) 1   
A2 Heat Shield 1   
A3 Handle 1   
A4 Hinge Plate 4   
A5 Gasket 4   
A6 Hinge Assembly 2   
A7 HingeBolt 12   
A8 HingeNut 12   
A9 Heat Gauge 1   
A10 Heat Gauge N ut 2   
A11 Warming Rack 1   
BODY
B1 Cooking Grill  221
B2 ReversibleCooking Griddle N/A 11
B3 LavaRockBasket 221
B4 Lava Rock(Packed inBasket) 221
B5 Body(see Part A1: H ood) 1   
B6 Sliding Guide 2   
B7 Knob 234
B8 Control Panel 1   
B9 DripTray 1   
B10 Drip TrayHandle 1 111
B11 HoseandHoseClip 1 
B12 Burner 234
TROLLEY
C1 Side Shelf 2   
C2 Short Leg 2   
C3 Long Leg 2   
C4 Screen 1   
C5 Trolley Base 1   
C6 Leg Endcap 2   
C7 Axle 1   
C8 Wheel 2   
C9 Hubcap 2   
HARDWARE
D1 Handle Nut 2   
D2 Handle Washer 2   
D3 Handle Spacer 2   
D4 Handle Bolt 2   
D5
D6
D7 Trolley Bolt 24   
D8 Body Support Bolt 8   
D9 Spacer 8   
D10 Wingnut 8   
D11 Washer 2   
D12 Locknut 2   
Pre-Assembl ed Component
Quantity varies according to model purchased
 Appear ance, size, and construction maydiffer according to model purchased
Outback® Trooper is approved by TUV

3
B. Parts Diagrams
Quantitiesvary accordingtomodel purchased. Specificationssubject to change without priornotice. Formoredetailson
hardware, please see hardwarepackpage.
B1 B2
A1 A4
A5
A6
A9
A10
A11
B3
B4
B5
B9
B6
B10
B11
C1 C2 C3
C4
C5
C7
C8 C9
C6
A8
A7
B7
B8
B12
D11D12
A2
A3

4
C.Hardware Reference Diagram
Specificationssubject to change without priornotice.

5
2
D7
C2
C1
C3
Attach the short (C2) and longlegs(C3) tothetrolleybase (C5) using the trolleybolts(D7). Take careto fix
thelegswithVelcro attached asshown in theillustration.
Attach the side shelves(C1) to the short (C2)and long (C3)legsusing the trolley bolts(D7).
D.Assembly
TOOLS NEEDED FOR ASSEMBLY:
Medium size flat blade or Phillips/crosspoint screwdriver,adjustable spanneror metricspanner set
1 C3
C6
D7
C2
C5
(Photo depictstrolley
fromthe reverse side)

6
D12
C8
D11
3
C9
C7
Turn the trolleyoverso thatitstandson itsside shelves. Slide the axle (C7) throughthe correspondingholes
inthe shortlegs(C2). Place a washer (D11) on each end of the axle. Slide the wheels(C8) overeach endof
theaxle.Secure the wheelsinto place with the locknuts(D12). Snapthehubcaps(C9) into the wheels.
C2
4
Remove all cast iron cooking components, lava rockbaskets,
driptray,and anyinternal packaging from thebarbecue body.
B1 B2 B4
B3
B9

7
B5 B5
Lay the assembled trolley onitsside.Laythebody (B5) onitsbackand slide intoposition between the trolley
legs. Warning: Care must be taken to ensure hood doesnotfall open unexpectedly. When positioning the
bodyofthe barbecue,ensure the control panel ison the samesideasthelegswith Velcrofastenings.
5
6
D9D8
D10
With the barbecuelaidon theground,insert a body supportbolt (D8) throughthe shortleg, through a
spacer(D9), throughthe sidewall ofthe body,and secure the boltwith a wingnut(D10). Repeat the
processfor all the legsuntil the bodyiscompletelyfixedtothetrolley.

8
7
Attach the hood handle (A3) to the hood (A1)by inserting the handle bolts (D4) through the handle
(A3), handle spacers (D3), heat shield (A2), and through the front wall of the hood (A1). Secure with
washers (D2) and nuts (D1). Attach the heat gauge (A9) onto hood, by slotting its screws into the
holesin thehood andsecuring withthe heatgauge nuts(A10).
A9
A10
A1
D2
A3
D4
D3
A2
D1
8
B9
Replacethe driptray (B9)by sliding it underneaththe barbecuebody.

9
Remove the plastic wrap from thelava rockbasket(s) (B3) andlay them carefullyinto the body ensuring that theylie
level withinthe body. Laythe cooking grill(s) (B1) andgriddle (B2)into place.
2 burnermodel configuration:Lefthalf—Cooking Grill, RockBasket; Right half—CookingGrill, Rockbasket
3 burnermodel configuration:Leftthird—Cooking Grill, RockBasket; Center—GriddlePlate; Right third—
Cooking Grill, RockBasket
4 burnermodel configuration:Lefthalf—Cooking Grill, RockBasket; Right half—Griddle Plate
B3 B3 B1 B2
10
9
(Rear view of the barbecue trolley.)
C4

10
11
Leak Test Diagram
ASSEMBLYIS NOW COMPLETE.
PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS
ON OPERATION AND MAINTENANCE.

11
E. Important Information
Please read these instructions carefully before
assembly and use.
nRetain these instructionsfor future reference.
nFor outdoors use only – do not use indoors. Do
notuse below ground level.
nFor use with LPG bottled gas only. A suitable
regulator must be used for Butane, propane or
mixes.
nRemove plastic wrap from lava rock and basket
beforelighting.
nDo not use within 1m of any flammable structure
or surface.
nLP gas cylinders should not be placed directly
underneaththe barbecue.
nLP gascylindersmust not be storedor usedinthe
horizontal position. A leak would be very serious
andliquid could enterthegasline.
nOpen thebarbecuehoodbeforelighting.
nDo not movethe barbecue while alight.
nThis barbecue must not be left unattended when
lit.
nThe hood handle can become very hot. Grip only
the centreofthe handle. Use ofa cookingglove is
advised.
nUse caution when opening the hood, as hot
steam inside is released upon opening.
nParts of this barbecue become very hot – care
must be taken when children, elderly people, and
animalsare present.
nAlways turn off the gas bottle when the barbecue
isnotin use.
nNever covera barbecue until completely cooled.
nLeaktest annually,and whenever thegasbottleis
removed or replaced.
nDo not store flammable materials near this
barbecue.
nDo not use aerosolsnear thisbarbecue.
nFailure to follow the manual’s instructions could
result in serious injury or damage.
nIf you have any queries regarding these
instructions, contact your local dealer.
F. Gas and Regulator
Thisbarbecue can use eitherpropane or butaneLPG
bottled gas. Propane bottles, will supply gas all year
round, even on cold winter days. A spanner may be
required to change gas bottles. Butane bottles, will
supply sufficient gas in summer, but performance of
the barbecue may be affected once the gas
temperature starts to fall below +10°C. The bottle
should never be stood on the trolleybase and placed
directly under the barbecue. Gas bottles should
never be stored or used laid on their side. Never
store gasbottlesindoors.
YOU MUST HAVE THE PROPER REGULATOR
AND BOTTLE IN ORDER FOR THE BARBECUE TO
OPERATE SAFELY AND EFFICIENTLY. USE OF
AN INCORRECT OR FAULTY REGULATOR IS
DANGEROUS AND WILL INVALIDATE ANY
WARRANTY. Please consult your local gas dealer
forthemost suitablegasbottlesandregulators.
G. Installation
G1. Selecting a Location
This barbecue is for outdoor use only and should be
placed in a well-ventilated area. Take care to ensure
that it isnot placed UNDER any combustible surface.
The sides of the barbecue should NEVER be closer
than 1 metre from any combustible surface. Keep
thisbarbecue away from anyflammable materials!
G2. Precautions
Do not obstruct any ventilation openings in the
barbecue body. Position the gas supply bottle on
level ground next to the barbecue and safely away
from any source of heat. Should you need to change
the gas bottle, confirm that the barbecue is switched
off, and that there are no sources of ignition
(cigarettes, open flame, sparks, etc.) near before
proceeding. Inspect the gas hose to ensure it is free
of any twisting or tension. The hose should hang
freely with no bends, folds, or kinks that could
obstruct free flow of gas. Apart from the connection
point, no part of the hose should touch any hot
barbecue parts. Always inspect the hose for cuts,
cracks, or excessive wear before use. If the hose is
damaged, it must be replaced with hose suitable for
use with LPG and meet the national standardsfor the
country of use. The length of the hose shall not
exceed 1.5m. N.B.-The date on the orange hose is
thedate of manufacture, not theexpiry date.
G3. Connecting the Gas Hose to the Barbecue
Connect the gas hose to the gas rail inlet on theleft
hand side of the barbecue. Do not overtighten. Do
notuse anysealing tape orliquid on the connection.
G4. Fixing the Regulator to the Gas Bottle
Confirm all barbecue control knobs are in the off
position. Connect the regulator to the gas bottle
according to your regulator and bottle dealer’s
instructions.
G5. Leak Testing (To be performed in a well-
ventilatedarea.)
Confirm all control knobs are in the off position.
Detach the barbecue control panel located across
the front of the barbecue body by pulling off the
control knobs and removing the control panel
retaining screws. Open the gas control valve on the
bottle or regulator. Check for leaks by brushing a
solution of ½ water and ½ soap over all gas system
joints, including all valve connections, hose

12
connectionsand regulator connections. NEVER USE
AN OPEN FLAME to test for leaks at anytime. If
bubbles form over any of the joints, there is a leak.
Turn off the gas supply and retighten all joints.
Repeat test. If bubbles form again, do not use the
barbecue. Please contact your local dealer for
assistance. Leak test annually, and whenever the
gasbottle isremoved or replaced.
H. Operation
H1. nWarnings
nBefore proceeding, make certain that you
understand the IMPORTANT INFORMATION
sectionofthismanual.
nThis barbecue is not designed to be used with
more than 50% of the cooking area as a solid
plate. Full coverageof plateswill cause excessive
build-upofheatand damage thebarbecue.
H2. Preparation Before Cooking
To prevent foods from sticking to the porcelain,
please use a long handled brush to apply a light coat
of cooking or vegetable oil before each barbecuing
session. Line the drip tray with aluminium foil, then
place a uniform layer of clean, dry sand 1cm deep
into the tray. This will absorb excess cooking fat, thus
making cleanup easy.
H3. Lighting the Barbecue Using the Integra-
Spark IntegratedIgnition System
• Open the roasting hood of your barbecue before
lighting.
• Open the gas control valve on the gas bottle or
regulator.
• Push the control knob of the burner you wish to
light and turn it anti-clockwise until you feel
resistance to the turning. Pause 4 seconds, then
continue turning the control knob until a click is
heard and the burner is lit. Repeat previous step
4-5 times until the burner is lit. Ignite any of the
remaining burners in any order, as needed.
Confirm each burner is alight before igniting
another burner. If any burner fails to ignite after
following above procedure, turn all the knobs to
the off position. Close the gas valve on the gas
bottle. Wait five minutes. Reattempt all of the
above steps. If the barbecue still fails to light,
please refer to the manual ignition instructions
below.
• After ignition, burners should be burned at the
high position for 3-5 minutes in order to preheat
the barbecue. This process should be done
before every cooking session. The hood should
beopenduringpreheating.
• After completionofpreheating, turn all burnersto
thelow positionforbest cooking results.
H4. Manual Ignition Instructions
• Insert lit match through the leftmost match-
lightinghole on the undersideofthe control panel
andplace nearleftmost burner porthole.
• Push and turn the leftmost control knob anti-
clockwise to the high position.
• When the left burner is lit, turn the remaining
burnerson from left to right.
• Confirm that each burner is alight before turning
on thenext burner.
• If leftmost burner failsto ignite, contact yourlocal
dealer for assistance.
• After ignition, burners should be burned at the
high position for 3-5 minutes in order to preheat
the barbecue. This process should be done
before every cooking session. The hood should
beopenduringpreheating.
• After completionofpreheating, turn all burnersto
thelow positionfor best cooking results
H5. Grill Cooking
The cast iron burners heat up the lava rock
underneath the grill, which in turn heats the food on
the grill. The natural food juices produced during
cooking fall onto the hot lava rock below and
vaporise. The subsequent rising smoke bastes the
food, as it travels upwards, imparting that unique
barbecued flavour. More even cooking of food will be
achieved byusingthe BBQ with thehood down.This
should onlybe donewith theburnersonlow.
H6. Griddle Plate Cooking
The cast iron burners heat the griddle plate directly,
which then cooks the food on contact. Plates allow
for the cooking of smaller items, such as seafood,
which could fall through the spaces of a grill. They
are also suitable for cooking items that require high-
temperature/short-duration cooking, such as
vegetables and smaller cuts of fish. Similarly, it can
be used in exactly the same way as a griddle in the
kitchen, for searing steaks, cooking eggs, etc.
Alternatively, it can be used for heating pans or
keeping food warm.
H7. Roasting Hood Cooking
Barbecues equipped with a roasting hood give the
option of cooking with hood closed to form an ‘oven’
for roasting food, such as joints of meat, whole
chickens, etc.
When roasting, turn the burner directly under the
food to the OFF position.Turn all other burners to a
LOW to MEDIUM position and close the hood. Avoid
lifting the hood unnecessarily as heat is lost every
time the hood isopened. Use thetemperaturegauge
to check the heat of the barbecue. DO NOT ALLOW
YOUR BARBECUE TO OVERHEAT.

13
H8. Rotisserie Operation Instructions
1. Carefully remove the cast iron cooking surfaces
andthe warming rackfrom thebarbecue.
2. For 3 and 4 burner models, slide the lava rock
basket(s) to the centerof the barbecuebody. It is
over thisareathat themeat will be cooked.
3. Slide one of the spit forks onto the spit rod and
tighten its thumb screw to secure it into place.
Insert the pointed end of the spit rod into the
meat being cooked and slide the meat towards
the center of the rod. Make sure the fork is fully
into the meat. Slide the other fork onto the rod,
into the meat, and tighten the thumb screw once
in place. For optimal rotisserie cooking, food
must be placed securely onto the middle of the
spit rod and balanced so that the rotisserie can
rotate freely without interference from any
barbecue surfaces. Any loose sections of meat
should be secured so theydo not hang downand
interfere with the rotationof the spit rod.
4. Insert the pointed end of the spit rod into the
motor. Lay the other end of the spit rod onto the
oppositebracket.
5. Light the grill as specified in your barbecue’s
instructions.
6. Turn on the rotisserie motor to begin rotisserie
cooking. The hood has been designed so that it
maybe closed during rotisserie cooking.
7. Alwayscookfoodson the lowest flame setting to
avoidburning or overcooking.
H9. Flare-Up Control
Flare-ups occur when meatis barbecued, and its fat
and juices fall upon the hot lava rock. Smoke helps
give food its barbecued flavor, but avoid excessive
flare-up to prevent food being burned. To control
flare-up, it is advisable to trim away excess fat from
meat and poultry before grilling. The burners should
always be placed on the low setting during cooking.
Flare-ups can be extinguished by applying baking
soda or salt directly onto the lava rocks. Always
protect your hands when handling anything near the
cooking surfaceof thebarbecue.
If a fat fire should occur in the drip tray, turn all knobs
to the off position, turn off the gas at the bottle, and
wait for the fire to go out. Do not pull out the drip tray
or douse with water.
H10. End of Cooking Session
After each cooking session, turn the barbecue
burnersto the “high”position andburn for 5 minutes.
This procedure will burn off cooking residue, thus
making cleaning easier. Make sure the hood or lid is
open duringthisprocess.
H11. Turning Off Your Barbecue
When you havefinished using your barbecue,turn all
the control valvesfully clockwise to the “Off” position,
then switch off the gasatthe bottle.
I. CARE AND MAINTENANCE
Regularly clean your barbecue between uses and
especially after extended periods of storage. Ensure
thebarbecue and itscomponentsare sufficiently cool
before cleaning. Do not leave the barbecue exposed
to outside weather conditions or stored in damp,
moist areas.
nNever douse the barbecue with water when its
surfacesare hot.
nNever handle hot partswithunprotected hands.
In order to extend the life and maintain the condition
of your barbecue, we strongly recommend that the
unit be covered when left outside for any length of
time, especially during the winter months. Heavy-
duty Outback® barbecue covers and other
accessories are available from yourlocal Outback®
stocki st.
I1. Porcelain Coated Cast Iron Cooking Surfaces
Clean with hot, soapy water. To remove any food
residue,use a mild cream cleaner ona non-abrasive
pad. Rinse well and dry thoroughly. We do not
recommend cleaning grills and griddles in a
dishwasher.
I2. BurnerMaintenance
Provided that they are operating correctly, in normal
usage, burningoff the residue after cooking will keep
the burners clean. The burners should be removed
and cleaned annually, or wheneverheavy build-up is
found, to ensure that there are no signs of blockage
(debris, insects) in either the burner portholes or the
primary air inlet of the cast iron burners. Use a pipe
cleaner to clear obstructions. A wire brush can be
used to remove corrosion from theburner surfaces. It
is quite normal for surface rust to be present on the
burners. When refitting the burners, be careful to
check that the neck of the burner fits over the valve
outlet.
I3. Lava Rock
It isnot necessary to remove and wash the lava rock
inorder to keep it clean.Burning off the residue after
each cooking should be sufficient. Heavily
impregnatedlava rock should be turned over so that
the dirty side faces the burners in order to burn off
any residue. Replacementlava rockisavailable from
yourlocal Outback® stockist.
I4. Drip Tray
After every use, checkthe drip tray for fatbuild-up in
the sand. Discard any saturated sand and replace it
with fresh sand. Failure to fill with sufficient clean,
dry, loose sand may result in a fat fire or excessive
flare up. This can severely damage your barbecue
andisnot covered by the warranty.

14
I5. Barbecue Body
Regularly remove excess grease or fat from the
barbecuebody with a soft plastic or wooden scraper.
It is not necessary to remove all the grease from the
body. If you need to clean fully, use hot soapy water
and a cloth, or nylon-bristled brush only. Remove
cooking surfacesandburnersbefore full cleaning. Do
not immerse the gas controls or manifold in water.
Check burner operation after carefully refitting into
body.
I6. Barbecue Hood
Use a non-abrasive cloth or pad and clean with hot,
soapy water. Do not use scouring pads or powders
asthey canpermanentlydamagethe finish.
I7. Trolley
Your trolleyismanufacturedusinga hardwood suited
to outdoor use, provided it is treated with Teak oil or
similar after assembly and on a regular basis
thereafter. Hardwood will naturally weather and
change its appearance. It is quite natural for small
cracksto appearonthe surface of the wood.
I8. Fixings
All screws and bolts, etc. should be checked and
tightened ona regular basis.
I9. Storage
Store your barbecue in a cool dry place. To save
space during long-term storage, the side shelf
screws can be removed, the side shelves
repositioned vertically (pointing towards the floor),
and the screws replaced. Cover the burners with
aluminium foil in order to prevent insects or other
debris from collecting in burner holes. When using
the barbecue after extended periods of storage,
return side shelves to the normal position and follow
the cleaning procedures. The barbecue should never
be operated with the shelves positioned vertically. If
the barbecue is to be stored indoors, the gas bottle
must be disconnected and left outside. The gas
bottle should alwaysbe stored outside,ina dry, well-
ventilated area, away from any sources of heat or
ignition. Donotlet children tamper with thebottle.
J. Technical Specifications
Specifications are subject to change without prior notice.
CE
Approval Heat Input Burners Injector Size Gas / Pressure
Outback®
Trooper 0359 359AS128 7.87kW 2
1.04
(#41)
Butane/
28mbar
Propane/
37mbar
Butane/
Propane
30mbar
Butane/
Propane
50mbar
Outback®
Hunter 0359 359AS128 11.8kW 3
Outback®
Ranger 0359 359AS128 15.75kW 4
Countries of Use:
I3+28-30/37 BE, ES, FR, GB, IE, IT, LU, PT, IN, IL, IS, JO, KW, LB, MY, MX, SA
I3B/P(30) DK, FI, NL, NO, SE, CZ, CY, EE, GR, HU, LV, LT, MT, PL, SI
I 3B/P(50) AT, DE

15
K. Troubleshooting
Problem Possible Cause Solution
Burners will not lightusing the
ignition system LP gas cylinder is empty Replace withfull cylinder
Faulty regulator Haveregulatorcheckedorreplace
Obstructions in burners Clean burners
Obstructions in gas jets or gas hose Clean jets and gas hose
Electrode wire is loose or disconnected on
electrode or ignition unit Reconnect wire
Electrode or wire is damaged Change electrode and wire
Faulty integral ignitor Change ignitor
Burner will not light with a match LP gas cylinder is empty Replace with full cylinder
Faulty regulator Haveregulatorcheckedorreplace
Obstructions in burners Clean burners
Obstructions in gas jets or gas hose Clean jets and gas hose
Low flame or flashback (fire in
burner tube— a hissing or
roaring noisemaybeheard)
LP gascylindertoosmall Use larger cylinder
Obstructions in burners Clean burners
Obstructions in gas jets or gas hose Clean jets and gas hose
Windy conditions Use BBQ in amore sheltered position
Gas valve knobdifficult to turn Integral ignitionsystem jammed Replace integral ignitor
Gasvalve jammed Replace gas valve
For reference and correspondence,
record your serial numberhere.
(See sticker on sideofbarbecue body.)
Serial No.__________________
This number may be required when
ordering spare parts or accessories. A
part reference number may also be
required whereapplicable.
Published November 2005’