Outland Technology ROV 500 User manual

28 July 2021 Outland Technology 1 Document Number:46-0010 RevB1
User Manual
OUTLAND ROV 500
Outland Technology, Inc.
38190 Commercial Court, Slidell, LA 70458
985-847-1104
[email protected]om
www.outlandtech.com

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Congratulations on the purchase of your OUTLAND ROV!
Outland Technology takes great pride in supplying this high-quality
underwater video system.
Your Outland ROV has been rigorously tested. The quality and performance of this
system comes with the full confidence and backing of Outland Technology, Inc. As a
measure of that confidence, your ROV comes with a Limited one-year warranty that
the unit remains free of defects in workmanship and materials. A complete copy of
the warranty statement can be found in the Manual.
Please familiarize yourself with the entire manual and view the Video before placing
your ROV into service.
Owner’s Record
Record the serial number of your ROV and have it available whenever contacting
Outland Technology regarding this product.
Serial Number: ________________
Besides the Paper Manual a USB THUMB DRIVE can be found that contains the
following:
1) Photos, (Photos of the complete ROV system).
2) ROV Manual, (Electronic copy of the paper manual)
3) ROV Video, (Complete video on how to hook up and use the ROV)
4) ROV 500.pdf, (Spec/data sheet on the ROV).

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Contents
LIMITED WARRANTY........................................................................................................................... 4
ROV General Guidelines ....................................................................................................................... 6
System Overview................................................................................................................................... 7
Outland ROV 500............................................................................................................................... 7
Control Console and Power Supply.................................................................................................... 9
Hand Controller................................................................................................................................ 10
ROV Cable....................................................................................................................................... 11
System Startup.................................................................................................................................... 12
Setup Control Console and Power Supply........................................................................................ 12
Setup ROV....................................................................................................................................... 12
Prepare for Mission.......................................................................................................................... 12
Video Adjustments........................................................................................................................... 13
Perform Preflight Check................................................................................................................... 14
Flight................................................................................................................................................ 15
Video Overlay Interface ....................................................................................................................... 16
Menu Navigation.............................................................................................................................. 16
Fly View ........................................................................................................................................... 16
Menu (Navigation Drawer Icon)........................................................................................................ 16
Edit Mode......................................................................................................................................... 17
Diagnostic Display............................................................................................................................ 18
HUD Options.................................................................................................................................... 19
Devices............................................................................................................................................ 20
Thruster Options .............................................................................................................................. 20
Data Line Options ............................................................................................................................ 21
Sensor Options ................................................................................................................................ 21
Time and Date Options .................................................................................................................... 22
Update Device.................................................................................................................................. 22
System Maintenance........................................................................................................................... 23
Daily Maintenance............................................................................................................................ 23
Periodic Maintenance....................................................................................................................... 23
Electrical Interface............................................................................................................................... 23
ROV Control Bottle........................................................................................................................... 23
ROV Power Connection................................................................................................................ 24
ROV Data Connection.................................................................................................................. 24
Thruster Connections ................................................................................................................... 24
Spares Connection....................................................................................................................... 24
Altimeter/CP Connection............................................................................................................... 25
Light and Manipulator Connection ................................................................................................ 25
Camera Connection...................................................................................................................... 25

28 July 2021 Outland Technology 4 Document Number:46-0010 RevB1
LIMITED WARRANTY
Outland has a strong commitment to high quality production. Each ROV system has a twelve (12) month limited warranty
against defects in workmanship or materials except for those outlined in the limitations and exclusions. Outland will repair
or replace at its discretion the defective components.
Limitations and Exclusions
•The limited warranty does not cover damage caused by improper use, poor maintenance or
accidental damage of the ROV or its components.
•The limited warranty does not cover items subject to wear including but not limited to view ports,
O-rings, frame, umbilical and propellers unless found to be defective in workmanship and/or
materials.
•The limited warranty does not cover any modification made to the ROV without authorization from
Outland Technology Inc.
•The limited warranty does not cover components damaged due to incorrect power connection per
user’s manual.
Advertising claims made by us represent our honest opinion of the qualities and features offered by the product described.
We disclaim any warranties expressed or implied, including warranties of merchantability and fitness for a particular
purpose, except as provided herein. In no event shall Outland Technology be liable for consequential damages of any kind.
Shipping
All returns for warranty service must be authorized by Outland. You must call or email Outland for an RMA number
(Returned Materials Authorization). The assigned RMA number must be clearly indicated on each item returned for service.
NOTE: To submit an ROV or its components for warranty an RMA form must be completed. Please complete as best and
detailed as possible.
For warranty shipping within the first 30 days, Outland will pay for ground shipment on ROV System domestic orders
incoming and outgoing to a maximum of $75.00 each way. International shipments will be credited up to $75.00 US for
incoming and outgoing freight charges to Outland Technology, Inc.
During the first 30 days of the warranty period, should faster delivery service be requested, a $75.00 US
credit towards expedited freight for each applicable leg will be given.
After 30 days the client is solely responsible for shipping to and from Outland Technology Inc.
If you have any questions regarding the installation and operation of this equipment, or if more
information is needed contact:
OUTLAND TECHNOLOGY, INC.
38190 Commercial Ct., Slidell, LOUISIANA USA 70458
985-847-1104 | FAX [phone]
[email protected]om
www.outlandtech.com

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Legend
Safety
Warning
The ROV-500 system is supplied with 330VDC. Improper use may result in
electrical shock or electrocution. Only trained and experienced personnel
should operate the equipment.
Caution
When propellers are active keep hands, feet and objects away from vehicle.
Caution
NEVER PLUG OR UNPLUG ELECTRONICS WITH POWER ON! Damage or
personal injury may result.
Caution
Do not operate the thrusters in air at high speeds or for extended durations.
Damage to thruster may result.
Warning/
Caution
Hints and Tips
High Voltage

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ROV General Guidelines
I. ROV Connecting/ Disconnecting
1.1 Never connect or disconnect any equipment while power is applied to system.
1.2 Turn off power and let set for 10 seconds prior to disconnecting the umbilical from the
console or ROV. This will allow power inside the console to dissipate.
1.3 Unplug the connectors by holding the body of the connector and not by pulling on the cable.
1.4 Always use proper dummy plug when connection is not mated to avoid damage to the
unplugged connector.
1.5 Normally devices plugged into the Control bottle do not need to be unplugged from the
bottle. But if situations require device removal, be mindful of the device mating position
when reconnecting. Ensure that the sonar connector and all other dry mate connectors are
clean and dry with no moisture present. Ensure all wet mate connectors are clean and
lubricated with waterproof silicone grease, even when using a dummy plug.
II. POWER SUPPLY
2.1 Ensure the power connection has a good ground.
2.2 Connect the Green wire to earth ground for added protection.
2.3 If using a generator or Inverter, a minimum of 2,000 watts is necessary for the Model 500
system.
III. ROV DEPLOYMENT
3.1 Be sure to clean and reapply silicon grease (very lightly) on the Umbilical Connectors.
3.2 When mating umbilical, hold electronics bottle.
3.3 Secure all loose cables inside the ROV. Any loose cables could be pulled into a propeller,
damaging or destroying cable.
3.4 Never activate the Auto Depth or Auto Heading in air.
3.5 When ready to dive, activate Auto-Heading. This will keep the ROV from spinning on the way
down. (Gyro may take a few minutes to stabilize completely)
3.6 Activate auto functions once vehicle is placed in the water.
3.7 Moving the Depth Thumbwheel UP/DOWN in auto-depth will move the ROV in 3 to 4-inch
increments.
IV. ROV storage and shipping.
4.1 Clean and flush with fresh water.
4.2 Dry the cable and ROV before closing storage boxes. This will minimize mold, mildew and
corrosion on equipment and interior of boxes.

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System Overview
Outland ROV 500
The Outland ROV 500 system is a robust, powerful Class II vehicle capable of handling harsh conditions. System
components have been designed for maximum reliability while incorporating the latest technology. The robust
frame allows for addition sensors and equipment to be mounted and integrated into the vehicle. The tether
allows for simultaneous stream of up to 3 analog HD cameras.
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1. Flotation Block
Flotation is closed cell polyurethane Foam with Fiberglass covering. The foam has been pressure
tested to 500 PSI.
2. Front Lights (x2)
There are 2 each BR Lumen LED lights (1500 lumens 6200K).
3. Manipulator
The manipulator is a BR Newton Gripper. It has 2.75” (70mm) jaw opening and 22lbf(97N) grip force at tip.
4. Front Camera (tilting)
The front internal camera mount is attached to a tilting mechanism resulting in +-45° tilting. The camera is a
High Definition 1080P color camera.
5. ROV Frame
The OUTLAND ROV frames are made of 6061-T6 aluminum. The frame is bead blasted and protected with
anodes. Most components are attached to the frame using aluminum screws and aluminum nylon lock nuts.
6. Thruster (Port Fwd/Rev)
Flooded DC brushless thrusters are used on the ROV 500. The control electronics are mounted in the ROV
Control Bottle. Do not operate the thrusters out of water at high speeds or for extended periods of time as
damage may result to the bearings.
7. Thruster (Port Vertical)
Refer to item 6 above.
8. Thruster (Starboard Fwd/Rev)
Refer to item 6 above.
9. Thruster (Starboard Vertical)
Refer to item 6 above.
10. ROV Control Bottle
The electronics bottle is responsible for connecting, processing and communicating data between the ROV
and the top side control. The ROV umbilical connects to the bottle as well as all thrusters and accessories
located on the vehicle. The ROV connections use female wet mate connectors: 4 pin Light and Manipulator
port (blue), 3 pin (x4) thruster ports, 8 pin Spares port, 8 pin Altimeter/CP port and 8 pin Camera port.
11. ROV Power & Data Connection
The ROV umbilical connection uses male wet mate 3 pin for power and an 8 pin for data.
12. Cable grip attachment point
Attached cable grip to this location.
13. Altimeter (Optional)
Altimeter options are available for addon. Contact Outland to find out more about available units.

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Control Console and Power Supply
The ROV Control console (CON-1050) connects the operator to the vehicle and displays ROV video and data. The
power supply provides DC power to the vehicle and incorporates safety circuits to keep the operator, divers and
the equipment safe in case of a fault.
1. Control Console (CON-500)
2. Sun Shield
3. Monitor
4. DVR
5. Power Switch
6. USB connection
7. Hand Controller Connection
8. Auxiliary Controller Connection
9. GFI Trip Indication
10. GFI Test Switch
11. ROV Hand Controller
Control Console
The control console (CON-500) houses the monitor (15”,
1700 nit LCD), HD DVR, video conditioning, signal routing
and connections for the ROV Cable (data connection),
Hand Controller, and auxiliary controllers in a
waterproof case. The control console also houses the
power supply that converts 120/240 VAC (50/60Hz) to
floating 330 VDC. The power supply is equipped with
Outland’s Exclusive Line Insulation Monitor
(LIM)/Ground-Fault Circuit Interrupter (GFCI). In the
event water leaks into the cable or the ROV Control
Bottle the LIM circuit will trip and protect the Operator
and ROV from any high voltage damage.
The CON-500 supplies a max of 1340 watts at 330VDC.
When supplying power from a generator or inverter the unit must be capable of supplying 2000 watts minimum.
Any outlet used should be rated at a minimum of 15 amps at 120VAC or 13 amps at 220VAC.

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Hand Controller
The Hand Controller is responsible for command, control, and communications.
1. COMM Good LED
Indicates the Hand Controller is communicating with the vehicle. If the light is not illuminated check
Hand Controller and Tether connections. Refer to Troubleshooting guide for more information.
2. Thruster Enable Button
Press button to enable thrusters. LED will flash for a few moments while each thruster is tested. LED
should stay illuminated indicating the thrusters are working properly.
3. Depth Thumbwheel
Controls vehicle to descend or ascend. In auto depth/altitude mode the control moves the target
depth/altitude set point.
4. Depth Trim Enable
Press button to enable depth trim. LED will illuminate when active.
5. Depth Trim Knob
Add trim current depth set point. Pressing the Depth Trim Enable button will active this control. Use
control the aid in holding vehicle in a vertical direction. Can also be used to drive vehicle at steady
speed.
6. Auto Depth/Altitude Enable Button
Press button to enable auto depth/altitude mode. The active mode is selected by the Altitude/Depth
switch. In auto depth/altitude the vehicle will hold vehicle at vertical position. The Depth Thumbwheel
can be used to change the set point up or down.
7. Altitude/Depth Switch
Toggle the switch up or down to choose either altitude or depth hold modes.
8. Auto Heading Enable Button
Press button to enable auto heading mode. LED will illuminate when active.
9. Auto Heading Switch
Toggle switch up and down to choose between Gyroscope and compass auto heading.
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10. Horizontal Trim Enable Button
Press button to enable horizontal trim. The LED will illuminate when active.
11. Lateral Trim Knob
Rotate knob counterclockwise to add port lateral trim. Rotate knob clockwise to add starboard lateral
trim.
12. Forward/Reverse Trim Knob
Rotate knob counterclockwise to add reverse trim. Rotate knob clockwise to add forward trim.
13. Stick Gain Knob
Turn the knob clockwise to increase the maximum stick drive signal to the thrusters from 25-100%.
100% means full power will go to the thruster when the stick control is at 100%.
14. Horizontal Control Joystick
Controls the orientation and movement of the ROV.
15. Camera Control
Use the camera control switch to control movement of the camera. The standard 360 camera will use
the up and down portion to rotate clockwise/counterclockwise. The left/right controls are for use with
Outland Mini-Pan/Tilt camera.
16. Camera Select Switch
Press the camera select switch to switch between cameras (up to 3 total). Standard vehicle is equipped
with front and rear camera.
17. Light Control Buttons
Press the Bright (top) button to increase brightness of the ROV front and rear lights. Press the Dim
(bottom) button to decrease the brightness of the ROV lights.
18. Manipulator Control
Controls the open/close and rotation of manipulator.
ROV Cable
The ROV Cable (C-340x) contains one Cat5E cable (four, 24AWG twisted
pair conductors) and twelve 22AWG conductors. Standard lengths listed
below:
C-3405: 500ft (150m)
C-3410,1000ft (300m)

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System Startup
Setup Control Console and Power Supply
1. Set Control Console unit in desired location.
2. Un-Fold monitor into desired position. Place
sunshield into desired location.
3. Connect the Keyboard into USB port (1).
4. Connect the Hand controller into HAND CONTROLLER
port (2).
5. Connect Aux Controller to AUX Controller port (3)
(for use with optional accessories).
6. Connect ground lug to earth ground (4)
7. Connect ROV Data cable (8pin) to Console (5)
8. Connect ROV Power Cable (3pin) to Console (6)
9. If using spare lines, refer to Electrical Interface
section for connector pinout (7).
10. Ethernet to VDSL connection (optional) (8).
11. Video Output Connection typically connected to DVR
(9).
12. Make sure the Main power switch on the is off (10).
13. Connect input power to power source.
Setup ROV
1. Connect cable grip to the ROV using spring link (2).
2. Apply thin coat of silicon grease to connectors and
plug the connectors into ROV Control bottle (3).
3. Secure connectors with locking sleeves.
NOTE: Do not over tighten the locking sleeves,
only finger tighten.
Prepare for Mission
1. Ensure thrusters are not obstructed.
2. Apply power to the console. Power indicator will illuminate.
3. Verify COMM Good indicator illuminates. This indicted the Hand Controller is communicating with the
ROV. If indicator does not illuminate refer to Troubleshooting Guide.
4. Verify video and overlay is displayed on the monitor. If the recorder needs setup refer to DVR Manual.
5. If necessary, contact Outland for support with configuring spare lines.
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Video Adjustments
The ROV Control Console is equipped with video conditioning hardware which allows the user to adjust the
video signal. The console is setup from the factory for the system cable length. Adding or removing cable length
may require slight adjustments to the video.
The image to the left shows the Video Amplifier adjustment section. The red LV light
indicates 12-volt power, the red HV light indicates high voltage is good and the
green lights indicate video signal.
If the video signal is too low (no video) or too high (washed out) or loss of color (long cable lengths)
Use a small screwdriver to adjust the video. Use gain
to adjust the signal of all channels and the Length
Compensation to adjust the level per channel. First
set the gain then adjust each channel as needed.
Good Video Signal, Solid green
Low Video Signal, Blinking green
No Video Signal, No light

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Perform Preflight Check
NOTE: When preforming dry testing, limit amount of operating time of the thruster out of water. The
thruster contains bearings requiring water for proper operation. Extended time or high-speed
operations may result in damage to thruster.
1. Test the GFI by moving GFI Test switch towards HV+ or HV-. The HV ON light
will flash indicating the GFI has tripped. Reset by power cycling the unit. Test
the other HV line and verify GFI trips. If test fails, contact Outland for
support.
2. Navigate to the Diagnostic screen and verify HV bias is ≤ 2%. Greater than 2
indicates a potential water leak. The last 8 power cycles are logged and
displayed below the HV Bias reading. A dot indicates normal power cycle, +
indicates HV+ trip and –indicates HV- trip.
3. Zero all controls on Hand Controller.
4. Press Enable Thrusters Button
Indicator will blink then remain illuminated indicating thrusters are powered. If
Indicator blinks and goes out this indicates an issue. Refer to manual and
troubleshooting guide for details.
Keep hand, feet and objects clear of propellers when power is applied to
vehicle.
5. Test all the controls below:
Press Camera Select to cycle through available cameras. Verify video is displayed on
monitor.
Move Control joystick in
each direction and verify
associated thruster
activates.
DOWN
UP
Move Depth Thumbwheel
up and down to verify
thruster activates.
Test forward camera
rotate function. Test pan if
optional pan and tilt
camera installed.
RIGHT
LEFT
DOWN
UP

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Do not run lights for more than 60s in air.
Flight
When ready for mission, enable thrusters. Below is a list of available flight modes. In any mode manual controls
are active.
Flight Modes
Manual
Manual mode passes the pilot inputs directly to the thrusters. All Outland ROV’s default to manual mode.
Depth Hold
Depth Hold mode holds the vehicle at the set depth. Activate using the Auto
Depth Enable Button and Altitude/Depth toggle switch to Depth mode. Moving
the depth thumbwheel up or down will increment the depth set point.
Altitude Hold (Optional)
Altitude Hold mode holds the vehicle at the set altitude. Activate using the Auto
Depth Enable Button and Altitude/Depth toggle switch to Altitude mode. Moving
the depth thumbwheel up or down will increment the altitude set point. An
Altimeter unit is required for Altitude hold.
Heading Hold
Heading hold maintains the heading when enabled. Activate using the Auto Heading Enable Button. The joystick
can be used to adjust the heading to desired heading and release joystick. The vehicle will maintain the new
heading. Auto heading can use either Compass or Gyroscope sensors. It is recommended to use compass unless
flying near magnetic materials
Trim
Trim is available in each direction.
Stick Gain
Stick gain controls the maximum control stick drive signal from 100% to 0% output. 100% means full power will
go to the thruster when stick control is at 100%.
CW
CCW
OPEN
(ENGAGE CUTTER)
CLOSE
(DISENGAGE CUTTER)
Press Light Bright Button
to turn on ROV lights.
Press the Light Dim Button
to turn off ROV lights.
Test Manipulator Open, Close and
Rotate.
Depth
Altitude

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Video Overlay Interface
Outland's Video Overlay system monitors data communications between the Top Side unit and the ROV. The
interface is used to display system data in real time and setup the ROV system. There are 8 pages available to
input text. The overlay will default to Text Page 1 and will display the current time, date and a compass. This
view will be superimposed over video if supplied.
Menu Navigation
Navigating the menu system requires the use a standard USB mouse connected to one of the Overlay USB ports.
Pilot View
The Pilot View is used to monitor video and vehicle data while flying. Typical setup shown. The overlay displays a
blue background (RGBA=0,121,241,1) which can then be removed via chroma key compositing. When using OTI-
1080-4C this is easily accomplished using the Overlay Output as the HDMI input. Refer to DVR Manual, HDMI
Overlay Section for setup.
Menu (Navigation Drawer Icon)
The menu is activated by moving the mouse to the upper left corner, upon which a Navigation Drawer Icon will
appear. Press the Navigation Drawer Icon to reveal the Menu Options. While navigating the menus an x in the
upper right corner or exit button will be available to return to the Fly View. A left mouse click will also exit to the
Fly View.
Available Menus:
Edit Mode: Edit mode allows for the text to be added to the screen. There are 8 pages of text available.
Diagnostics: The diagnostics menu displays system diagnostic information.
HUD Options: The HUD Options menu is to select and place the overlay data as well as custom logo placement.
Devices: The devices menu displays 4 currently connected devices. This menu is used during vehicle
troubleshooting
Thruster Options: The thruster menu allows for the thruster function and direction to be chosen.
Data Line Options: The data lines options menu is used to select the function of the 2 available spare line in the
tether.
Sensor Options: The sensor options menu is used to select units, water type and zero various sensors.
Time and Date Options: The time and date menu allow for the overlay time and date to be updated.
Update Device: The update device menu allows for individual device updates to be pushed, send manual
commands to devices, update the overlay software, and save/delete the overlay setup.
Compass
Rose
Time and Date
Depth Gauge
Heading Gauge
Altitude Gauge
Green Indicates Auto
Nav Function Engaged

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Edit Mode
Edit mode is used to add text to the screen. The overlay allows for 8 pages of text.
Add Text
1. Press Add Text to add a text box to the screen
2. Type desired text
3. Select location of text
4. Set Text size, Justification and rotation using the on-screen keyboard
5. Text can be re-positioned by clicking and dragging
Remove Text
1. Select text to delete
2. Press Delete Text
Displayed Text View
Navigation Options
Navigation Drawer Icon
Hover over option to see name
Increase Font Size
Decrease Font Size
Justification:
Right (top)
Middle (middle)
Right (bottom)
Contrast
Rotate Text
Page Selection (x indicates pages
selected text will be displayed)
Move
Keyboard
Currently Displayed Page.
Press number to select page.
EDIT OPTIONS

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Diagnostic Display
The system diagnostic display provides the operator with critical data.
Control: Bar Graph displaying the Hand Controller input for thruster control. Thrusters must be enabled to see
display update.
When determining the ROV buoyancy, use the vertical control percent. If the vertical control is greater
or equal to 30% the vertical thruster is working hard to maintain depth. Adjustments to the ballast are
necessary to minimize the positive buoyancy.
Communications: Displays the connected devices in the topside control unit and ROV.
Setup: Current Spare Line setup.
Top Voltage: Top Side Power Supply Voltage.
Amperage: Total ROV Current in Amps.
ROV Voltage: Voltage seen at input to the ROV.
HV Bias: Measurement of high voltage leakage. Typical value is 0±2%. Any valve greater than 2 indicates a
potential leakage in the ROV cable. Any value greater than 30 will trip the GFCI.
Video Channels: Displays connected video channels and if high definition (HD) or standard definition (SD)
camera.
Light Control: Bar graph indicating the percent of light control.
Fault History: Display of last 8 power cycles, latest on the right. Green Check indicates no fault. Red + for positive
side fault and Red –for negative side fault.
Compass: Direction in degrees from north
Depth: Current ROV Depth in selected units
Depth Rating: Depth transducer maximum rating in PSI.
Altimeter: Current ROV altitude in selected units (if equipped)

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HUD Options
The HUD Options (Heads Up Display) menu is used for selecting the information to be display on the overlay.
1. Select Desired Gauges and data to be added to the overlay by checking box next to desired options.
2. Select Edit Layout
Edit Layout Mode
3. Hover over the gauge to move.
4. When the cursor changes to a diamond shape, click and drag the gauges/data to
the desired location.
5. Gauges can be resized by hovering over the desired direction to expand until two
triangles are shown. The direction (horizontal or vertical) of the triangles
indicates the direction of change.
6. Click and drag gauge until desired size is achieved.
7. Once desired HUD is setup, press the Exit Layout Button.
8. The setup is automatically saved
EXIT LAYOUT
Move
Resize

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Devices
The devices screen presents the user with 4 devices data simultaneously. Theses screens are intended to be
used for troubleshooting purposes. To show data from other devices than show press the Devices List button.
Raw Mode shows the data in hexadecimal. Turbo mode puts all data from that device in extreme priority.
Thruster Options
The Thruster Options menu is used to select the function and direction of the thruster. Typically, this does not
need updated unless the thrusters were moved around on the vehicle in relation to the connection. The
Direction selection allows for the direction to be revered.
The HV Outputs allows for individual thrusters to be disabled. The HV Status is only implemented on the BTL-100
(ROV-1000, 2000, and 2500).
Devices List