Overhead door 555 Quick start guide

GARAGE DOOR OPENER SYSTEMS

10809

5-

0001

11 /

07/

9 1

INSTALLATION INSTRUCTIONS

AND

OWNERS MANUAL

READ THESE INSTRUCTIONS CAREFULLY

BEFORE

INSTALLING

OR

USING THIS OPENER.

After

installation is completed, place instructions in close

proximity

to

garage door.

All-American

Craftsmans

hip

Mode

in

U.S.A.

9111071330

Page 1

TABLE

OF

CONTENTS

GENERAL INSTALLATION NOTES PAGE

ASSEMBLY DRAWING

...•

. PAGE

INSTALLATION INSTRUCTIONS PAGE

WI

RING

INFORMAT

I

ON

..

. PAGE

OPERATION & ADJUSTMENT PAGE

OWNERS INFORMATION PAGE

GENERAL INFORMATION PAGE

TROUBLE SHOOTING GUIDE . PAGE

POWER

UN

IT ASSEMBLY PAGE

WIRING SCHEMATIC PAGE

PARTS LIST PAGE

WARRANTY

PAGE

READ THROUG H

MANUAL

BEFORE

BEG

INNI

NG

ASSEMBLY.

TOOLS

NEEDED

3

4

5-8

9

10

11

-12

13

14

15

16

HOW TO USE THIS BOOK

1.

Use

tools indicated by

si

lhouettes at top

of

instruction.

2. Perform the instru

ction

according to the words

a

nd

illustration.

3. Put a check in the box after completion of

in

struct

i

on

.

4. Proceed

to

next step.

SD

~

7/

16

SECURE

HE A

DE

R

BRACKET

TO

HEADER.

HE

A

DER

BRACKET

HE

A

DER

I-leader

Bracket

CENTERLINE

OF

DOOR

1 / 4 x

1-3/4

LAG

SCREW

EXAMPLE

7/16

WRENCH

YOU

WI

LL

NE

ED

THE

FOLLO

WI

NG

TOOLS

SHOWN

BELOW

TO

ASSEMBLE

AND

INSTAL

L

TH

IS

OPENER

.

ELECTRIC

D

RI

LL

5/32

BIT

1/4 BIT

1/8

BIT

(

METAL

D

OORS)

A/llC:llllEllllllII

••

CARPENTER

L

EVEL

A

STEPLADDER

6'-0"

·'-----'~

HACK

SAW

Page

2

NEEDLE

NOSE

PLIERS

,

),

~

0

ac::::::

END

WRENC

H • TAPE MEASURE

7/16 & 9/16 •

STRAIGHT

EDGE

SL

OTTED

SCREWDR

IVER •

PENCIL

•

POCKET

KNIFE

WIRE

CUTTERS

OR

WIRE STRIPPERS

NU

TDRIVER

1/4" •

BELL

WIRE

PHILLIPS

SCREWDRI

VER

------------------------------------------------------

..

GENERAL INSTALLATION NOTES

Preparing Door for Opener

The following procedures must

be

performed before opener can

be

installed. Failure

to

complete the follow-

ing procedures can cause opener failure and/or hazardous conditions which could cause personal injury.

1. Check working condition

of

door.Door should operate freely

without

sticking or binding, and should not

have

to

be

held

up

or

down. Lubricate door rollers and hinges

with

SAE

30

wt.

oil.

2.

If any part of the door is worn or broken, call a qualified door service person

to

repair

it

before opener

is

installed.

Door is under extreme spring tension. Repairs and adjustments, especially

to

cables and spring

assembly, can

be

hazardous and can result in severe personal injury. Repairs and adjustments should

be

peformed only by qualified door service people.

3.

If

door is equipped

with

a locking device, make

it

inoperative by permanently securing the locking bar

in

an

unlocked position.

--•11.•••

1

11

..

,.

Remove any

lift

or pull rope to avoid entrap-

ment

by rope when the door

is

opened.

This

opener

cannot

be

installed

on garage doors

where the clearance is less than

1-3/4".

This opener is not designed for

use

with

one

piece doors.

Opener

must

be

properly grounded

to

prevent

personal injury and damage

to

opener com-

ponents.

It

is

recommended that the top section

of

door

be

strutted

or

reinforced

on

doors

16

feet

wide or larger.

HEAD

El._

T

HEADROOM

j_

1 -

3/4"

MIN

.

CLEARANCE

~

CEILING

llIGll

ORC

OF

DOOR

TROVEL

DO

NOT

USE

lighted-type pushbutton.

See

troubleshooting chart,

page

13.

DO

NOT CONNECT ELECTRICAL

POWER

TO

UNIT UNTIL INSTRUCTED

TO

DO

SO.

IMPORTANT

For proper and safe use

of

the installed opener, carefully

read

the Owners Information beginning

on

Page

11.

Page 3

I

Pa

ge

4

ASSEMBLY DRAWING

To complete assembly

of

your Overhead Door Operator:

1.

Remove the four nuts securing the gear cover to the operator frame. Removing the gear cover wll

ex

pose

the drive sprocket.

2.

Slide the boom into the frame slot until it contacts the stop bolt.

3.

Place

the chain around the drive sprocket

and

make

sure

that the chain passes through the

limit

switch

assembly and around the outside

of

the guide pulley.

4. Replace gear cover and connect chain

to

turnbuckle,

with

connecting link.

5.

Tension chain until droop

is

3/4

inch (lowest part

of

chain

is

just below lower edge

of

boom).

INSTALLATION

1.

D Measure

width

of

door

to

determine

center

. Mark cen-

tar

line

on

door

and

header.

2 X6

WOOO

BLOCK

ATIACHM£MI

FDR

ODDR

BRACKET

-

ODORS

WllHOUI

CfNIER

Sill[

If

header

does

not

have

suitable

woodwork

where header bracket will be

installed, then

such

will have to

be

made

.

It

is

suggested

that

a wood

2"x6

" be secured to nearby woodwork.

If

door

does

not

have

a

center

stile or suitable material for attaching door

bracket

then

door

must

be reinforced with wood or steel

at

this mounting

t

t.

This reinforcing

member

must

attach

to

both

top

and

bottom

rail

3/4"

minimum headroom required above high

arc of door.

3.

D

Position

header

bracket

on

center

line

and

mark

mounting hole

locations

on

center

line.

HEADER

Drill

5/32

"

diameter

holes

at

marked locations.

2. D 4

ii

Raise

door

until

top

section

reaches

it

highest

arc

of

travel. Mark

header

on

center

line

at

point

where

level

touches

header.

Mark horizontal

center

line of

header

bracket

1-5/8

" minimum

to

3-1/4"

maximum

above

high

arch

of

door

travel. Use

lowest

figure

permitted

by

door

counterbalance

.

CARPENTERS

LEVEL

HIGH

ARC

DF

DOOR

TRAVEL

IT

IS

RECOMMENDED

THAT

OPENER

BE

MOUNTED

A

MINIMUM

OF

7

FEET

ABOVE FLOOR

4.

D

,.....,

7/16

Secure

header

bracket

to

header.

~

1/4"

x

1-3/4"

LAG

SCREW

114"

x 1-

3/4"

LAG

SCREW

Page 5

5.

D A

7.

D

Rest

header

end

of

boom

on

top

edge

of

top

door

section

(extension

spring door) or on

tor

sion spring (torsion spring door) and powerhe

ad

Manually raise

door

to

a

fully

opened position.

If

necessary, use spacers

between

ladder

and

opener

to

obtain

clearance

between.door

and

opener

boom.

HIGH

ARC

OF

OOOR

BOOM

I

6. D

Attach

header

pulley

assem

bly

to

header

bracket. Carriage

must

be

positioned near powerhead

prevent interference between door and carriage.

8. D

Position

opener

so

that

the

boom

is aligned (left and right) with

the

center

of

the

door

.

Then

attac

h rear of

opener

to

ceiling

joists

as

illu

st

rated

in

step

9.

(See

Notes).

e:o~,1""

~

CLEVIS

•mlJl:m

In order

to

obtain

best

performance

it is

important

that the opener

be

installed

as

close to the

door

as possible.

If

the

distance

between

the

high

arc of the

door

and

the

opener

boom

is one

inch

or less

then

the opener

may

be

installed

in a level position.

If

the distance

between

the

high

arc of the

door

is

in

excess

of

one

inch,

the

rear

of

the opener should

be

lowered

so that the distance

betw

een

the

opener

boom

and

the

door

(in a

fully

opened position) is

approximately

1

/2

to

1

inch.

If

necessary, relocate the header

bracket

to

maintain clearance at high arc

of

door.

9. D

...

r

__

('\ r

.,.._.,

7116

1.

2.

3.

4.

5.

6.

7.

Pa

e 6

Shown

are examples

of

various installation configurations. Determine the configuration

which

best suits

your

requirements.

If

necessary, span

ceiling

joists

with

wood

2x4's

sufficient

enough to support opener.

Hold ceiling

mounting

angle in

mounting

po

si

tion. Using holes in angle

as

a guid

e,

drill

3/16"

diameter

pilot

holes

in

ceiling joists

or

2x4

framing.

Using

1/4"x1-3/4

" lag scre

ws,

secure ceiling

mounting

angle to ceiling joists or

2x4

framing.

Notch

opener end

of

vertical

angles (Detail A).

Using

1/4"-20x1/2

" hex head

bolts

and

lock

nuts,

secure angle brackets to opener.

U

si

ng

1/4"

-2

0x1/2

" hex head

bolts

and

lock

nuts, secure vertical

mounting

to ceiling

,a

ngle. Vertical arigles may be bent at

notch

~

)·

ne

cessa

ry

(D

etail

B)

.

IT

IS

RECOMMENDED

THAT

OPENER

BE

MOUNTED A MINIMUM

OF

7

FEET

ABOVE

FLOOR

10.

D

LENGTHWISE

CEILING

JOISTS

ON

CENTER

CEILING

JOI

ST

.-

30'

LENGHf

AS

REQUIRED

FRONT

VIEW

CROSSWISE CEILING JOISTS

••••--•

Atta

ch

pushbutton

wire

to

terminals

on

Pu

shbutton.

Mount

Pushbutton

approximately

6 f

ee

t

from

floor

(out

of

reach

of

children) on a wall

next to

garage

access

door.

Attach

the

other

end of

pushbutton

wire

to

HOlCll

ANGEL

WITH

11

nct:snw

·~

" I"

DETAIL

A

USE FRONT SLOT

FOR

BRACING

ONLY

0

DETAIL

B

0

U

SE

HOLES

FOR

MAIN SUPPORT

terminals

"Pushbutton"

and "Common" on the rear of the opener. Remove

.------------

IMPORTANT

backing

from

self-adhesive "PUSHBUTTON OPERATION" decal

and

attach

to wall n

ea

r

pushbutton.

Do

not

remove

Factory

installed

jump

er

between

terminals

"COMM

ON

& PHOTO" AND "SEC &

24V".

PUSHBUTTON MUST

BE

INSTALLED OUT

OF

REACH

OF

CHILDREN

11 . DPHOTOCELL (OPTIONAL P/N

108303

-000

1)

The

Photocell is

an

optional

sa

fety

device,

if

the

photobeam is interrupted

it will

(1)

Prevent an opened

door

from

closing, and (2) Reverse the door

if

in a closing

mode.

To install,

follow

in

st

ruction

s provided

with

the

Photocell.

To

obtain

the

Photoc

e

ll

or

other

optional

equipment

contact

your

local

Overh

ea

d Door

Di

stributor or the

factory

at

1-800

-

275-6187.

Available

not

ions include:

~

:

hain

Transmitter

.•eyless Entry

Houselight Package

Operator

Security

Modulo

Powerhead

must

be

braced

as

shown

in order

for

safety reverse system to function properly.

Photocell for

use

with

this opener must have normally

closed

contacts

when photo beam

is

not interrupted.

Page

7

12.

,..,

..

_

..

0"')1

7/16

I

nstall

door

bracket

on centerline

of

door

as

shown

in

step

13

. The

pivot

hole in

door

bracket

should

be

in

line,

as

close

as

possible, with

the

top

ro

ll

ers

of

the

door.

13.

If

door

strut

interfers

with

mounting

of

door bracket, move bracket below strut.

Do

not

cut

or

modify

door strut.

The illustrations

below

depict installation

of

door bracket, p/n 105375-0001,

on

3 typ

es

of doors. Install bracket in the appropriate manner according

to

door

type.

14.

D

WOOD

DOORS

C~•;~;._~C""'""

oldoo<

•.., ,

Door

lncke1

Top

Rill

.

Lodr.tlult

Orlll

(2)

t/4"

dl.,ne

l

er

holu

•hru

door

Cenur

tllle

of

r

elnfo

t

cln

1

~br1cll

1

114-20

X

2-t/4"

curi110

bo1u

I.

With

door br1111ht

ind

yoke1•thch•dto

dr1wb1r,

••Ing

111111bly

Into

plac•

1111tn1tdoor.

2.

Wark

•ounUng

hole l

oc1Uons.

R•hr

to

•ood,

'"''· .,

flbergl111doordet1ll11bovt

.

3.

OrlU1pproprl1h1lu

•ountl1111

ho1••

·

..

Alhchdoorbr11ck•t

to

dooru1lng

11pproprl11h

h1rdw11r•.

STEEL

DOORS

.....

ll'l

·

l2

x

11•·

Self·e•lrudin11crew

STEP

l

OoorBrack•t

C•nhr

Sllt1

STEP

3

Atta

ch yoke

pieces

to

door

bracket

with

3/8"

bolt

and

l

ocknut.

Tighten

locknut

but

do

not

compress

yoke

against

door

bracket

- - - yoke must move

freely.

15.

D

Route pull cord

through

manual release lever and adjust

so

that

release handle

is approximately 6

feet

from floor. Pull rel

ease

Handle and position carriage

approximate

ly

12"

from front

wa

ll

.

16.

D

Attach

door

arm

to carriage with clevis

and

hitch pins. Make

sure

door ls

fully closed

and

attach

door

arm

to

yokes

with

two

1/4" bolts and

nuts

.

Select

holes

in

the arm and yokes

that

will

allow carriage

to

remain

in

the approximate

position called for in

step

15

.

TOP

RAI

L

17.

D

l/B

-

16lOUMUJ

ANO

BOLT

Remove

protective

bracke

t from Emergency Release Decal end install on door

near Door Bracket.

18.

D

Install a

60-watt

(MAX) Light

Bu

lb.

Page

8

FIBERGLASS

DOORS

C

on1orlln•

"'~~~!.:;:~

.

..

···:

.

;:\~::·::

.......

,

hol••

in

S•il•

..._..J

HrlWI

Centu

ulle

•

rcin(orcln1

Pl•n

l>ucku

l>uckel

•t•

lnu

rl•OI

......

~

Cu1or

f11b11ori

t

bnckulnolde

ll':S

·

l2

X

)/(•

•

..

uuded

eh1nn•I

s.

u.••

1.udin11enw

STEP

2

-Door

Bracht

STEP

4

DoorBnckat

C1nhr

Stil•

APPROX

.

tr

TOP

DOOR

SECTION

CENTER

SlllE

~NUAl

/

RELCASE

.,,,,,.,-

HANDLE

It

is

important

that

electrical

power

to operator

be

off

when powerhead cover is

removed. Electrical power must remain disconnected while making electrical

connections and

limit

switch

adjustments. Keep hand and objects clear

of

powerhead

if

electrical

power

is

reconnected

with

cover off.

Opener is equipped with a factory

in

st

al

led

po

wer

cord

and

must be plugged into a

115

volt,

60

hertz, gro

und

ed

elec

tri

-

cal outlet.

OPENER

MUST

BE

PROPERLY GROUNDED

TO PREVENT PERSONAL

INJURY

AND

DAMAGE

TO

THE OPENER COMPONENTS.

If

a

convenient

el

ect

rical

outlet

has to be

installed

it

r

eco

mmended that

suc

h work be performed by a

li

ce

nsed

elect

ri

cian. Use of extension co

rd

is

NOT

RECOM-

MENDED.

.

..

.,

.•..

._

If

extension

cord is required

for

tem

·

porary testing and adjustment,

use

only

3

wire

{grounded)

with

a minimum

10

amp rating. This will assure proper

operation

of

electronic system.

When

installing a convenient elect

ri

cal outlet,

it

is suggest

ed

that an

elect

ri

cal

sw

it

ch be insta

ll

ed

to facilitate emergency power c

ut

off.

If local el

ec

trical code7 require permanent wiring,

proceed

as

follows:

Disconnect opener from any

pow

er source.

1. Remove opener cover (6 screws),

two

(2) wire connectors and

disconnect green ground w

ir

e.

2. Remove power co

rd

an

d strain re

li

ef bushing.

3.

Co

nn

ect conduit to opener fra

me

through the

7/8"

diameter

hole.

4.

Use appropriate wire connectors a

nd

co

nn

ect black

po

wer wi

re

to the

two

(2) black wir

es

(in

opener) and white power wire to

th

e three

131

white wires. CONNECT

GREEN

GROUND

WIRE

TO

GREEN

GROUND

SC

REW

IN

OPENER

US

ING

CUP

WASHER.

(provided in hardware bag.I

MA

KE

SURE

CONNECTION

IS

S

ECURE.

5.

Reinstall opener cover.

~z

.Pf:,.~:O

UH

O

,{,

~IRE

P

age

9

OPERATION

AND

ADJUSTMENTS

20.

D

Plug

opener

power

co

rd into

elect

ri

ca

l

outlet

, using wall

button

run

opener a

nd

allow

chain

cy

linder

to

engage the opener carriage. NOTE:

The

rel

ease

l

ever

mu

st

be

in

a horizontal position

in

order

to

obtain

eng

age

ment.

21.

D

Us

ing

pu

s

hbutton

run opener and

ad

just up and

down

limit

switch

cams

(step

22)

to

stop

d

oo

r

in

a

fully

opened and a

fully

c

lo

sed

pos

iti

on.

In order

for

the safety reverse system

to

function

properly, the

down

limit

switch

must

be

adjusted

so

that

the door is closed tightly against the floor.

22.

D

CHA

IN

CA

M ADJUSTMENT

Door

tr

ave

l is controlled

by

th

e

placement

of

the

chain limit

cam

s on

th

e

opene

r dri

ve

cha

in

. The d

es

ign of

th

e

snap·o

n

ca

ms

dictate

that

th

ey

can

be

relocat

ed

on

ly in

one

inch

i

nc

r

eme

nts and

thus

aff

ect

ca

rr

iage

tr

ave

l proportionately.

The

ca

rri

age travel can be adjusted

in

1

/2

inch

in

crements

by

alt

ernate

ly turning the

cams

1

80

degre

es

and

relo

ca

ting

as

required for

des

ir

ed

ca

rri

age contro

l.

23.

D

Ch

ec

k

and

adjust

ope

ner s

afety

r

everse

syste

m

as

outlined in

sec

tion

h

ea

ded "OWNERS INFORMATION -OPERATION/ADJUSTMENT".

24.

D

If

opener

fails

to

r

eve

r

se

on

th

e

one

inch

obst

ru

ct

ion (

as

outlined in

"OWNERS INFORMATION")

wit

h

for

ce

adjustment

se

t et maximum, then

the

following

steps should be performed.

A. Readjust

th

e

down

li

mit

sw

itch c

am

so

that

the door is

being driven

more

tightly

aga

inst

th

e

fl

oor or;

B.

In

cr

ease

th

e le

ngth

of

the

door arm

assemb

ly

by moving

th

e yok

es

to a l

owe

r

set

of hol

es

in

the

door arm. This

may

r

eq

uire that

the

down

limit

switc

h

cam

be

re

ad

ju

sted

to

eve

rsing

at

the

fl

oor.

Adjusting the length

of

the door arm assembly and the

down

limit

switch

cam may have

to

be

repeat

ed

until

satisfactory

operation is obtained.

After

making

adjustments

to

the

down

limit

s

v(

and/or

changing the length

of

the door arm,

alwa

'y~

recheck the opener

safety

reverse system for correct

operation.

HEADER

i.-- I

DOWN

LIMIT

CAM

;:

........

:t:.br

.........

.

....................................

.

.........

.

.............

..

......

§1.:1

~

.....................................................................

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UP

LIMIT

CAM

P

age

10

OWNERS INFORMATION

8

Transmitte~R~~::~~~p

Mounting

Attach

transmitter

visor

c

lip

as

~

s

hown.

~

/

VISOR CLIP

~

Suggested

placement

of trans-

mitter

visor

clip.

\

TRANSMITIER

I Your Radio Control

System

I

Your

Tri

nary

DigitaJ

Control

is

designed

to

give years

of

trouble-free

service.

The

concept

of

Digital Control allows you

to

easily

change

the

coding

of

your

control

should

you

experience interference from

other

transmitters.

1.

DO

NOT

perform

any

of

the

following

steps until the garage door

opener

has

been

properly installed

and

tested

as

outlined

in

the

in

sta

llation instructions.

2.

BE

SURE

ALL

PERSONS

AND

OBJECTS ARE CLEAR

OF

THE

DOOR

BEFORE

PERFORMING THE FOLLOWING STEPS.

How

To Set Transmitter Security Code

cOPENING THE CASE

Remove visor clip

by

pulling

it

back

out

of

the

groove. Remove

the

exposed

screw.

Squeeze the upper housing ha

lf

at the

gro

oved

area

to

separate

from

the

low

er housing.

2. SETTING THE CODE SWITCH

The

code

switch

is

located

on

the

end

opposite

the

battery.

Note

that

each

of

the

nine

sw

it

ches

has

THREE positions.

To

change

the

fr

e

nquency

code,

si

mply

change

the

position

of

one

o r

more

of

the

code

swi

tches.

i-t

I

R?FERPFEEI

I

-123456789

@1

I I I :

'('....!_

I ' CODE

:~I

• _ 1 ; SWITCH

I 1 : .

I

..

\ •

l

-~

Available For

--

Co

de

Setting

NOTE:

This

device

complies

with

FCC

rules

part

15

. Operation

of

this

device

is

subject

to

the

following

two

conditions:

1. This

device

may

not

cause

harmful interference.

2.

This

device

must

accept

any

interference

that

may

be

received,

including

interference

that

may

cause

undesired

operation

.

How

To

Set

Operator

Security

Code I

NOTE:

Five

different

transmitter

codes

may

be

programmed that

wi

ll

contro

l

the

same

operator.

This

feature

is provided to allow

you

to

us

e

the

Wireless

Keyless

Entry,

temporary

authoriza

tion of

another

transmitter

(

service

personnel) and

future

product

offerings.

It

must

be

remembered

that"

ANY"

of

the

five

codes

programmed

will

cont

r

ol

the

operator.

1.

Check

the

operator

for proper operation from

the

.wall pushbutton.

2.

Momentarily

push

the

secu

rity

code

(SC)

button

located

in

the

garage

door

opener

back

panel

as

illustr

ated.

The

operator's

light

bulb

will

flash once.

CONTROLLER

BOARD

\ I I

I •

••

•

••

I

~o

~---

F~C

~

\

F-

F•

SC

3.

Push

the

Transmitter

button

for

approximate

ly

one

second

and

rel

ease

.

The

operato

r

li

ght

bulb

will

flash

twice,

indicating

th

at

the

code

was

accepted.

4.

R

epea

t

step

3

waiting

for

the

bulb

to

flash

two

1 three, four, and

five times. After

the

fifth

code

ent

ry,

the

oper·ator's light bulb

remain

on

for approximately five

seconds,

indicating

the

program-

ming is

complete.

5.

The

operator

will

now

respond

to

the

transmitter

pushbutton.

I

Multiple

Security Code Entry Instructions I

1.

If

a

particular

code

is

to

be removed or changed,

the

location

may

be

accessed

by pressing

the

code

entry

button

.

The

first

press

will

cause

th

e

openers

light bulb to

fl

as

h

once.

This is position

1 and a

new

code

or

another

existing

code

may

be entered using

th

e

de

sired coded

tran

smi

tter.

To

access

a

nother

po

si

tion, "DO

NOT"

enter

a

code

but

push

the

sec

urity

code

(SC)

button

until

the

de

sired l

ocation

is

accessed

by

the

number

of

fla

shes of

the

openers

light

bulb.

Page

11

J

; 2. The

following

table is

provided

for

the convenience

of

recording

the

programmed sec

urity

code.

MULTIPLE SECURITY CODE ENTRY TABLE

Code

Position

1

Tn

nsmlt1er Identification

Code

Position

2

Tr

ansmitter

Identificat

ion

Code

Position

J

Transmitter

Id

ent

if

ication

Code

Position

4

Transmitter

ldnetilication

Code Posi1ion 6

Tr

ansmitter

Identificat

ion

NOTE:

Identical codes

may

be entered in any

of

the locations.

This a

llo

ws

easy

removal

of

a code with a transmitter that

you

wish

to

remain authorized.

Adjustment

and Testing of the Reversing System

Th

e

prop

er

adjustment

and

testing

of

the

Reversing

System

is

important

for

the safety

of

everyone who u

ses

your door

an

d opener.

Failure to properly adjust and

test

may

result in serious personal injury

fr

om a closing garage door. The

System

consists

of an electronic

device

that

senses

motor

s

lowdown

due

to

increased load.

l\*14;1fllf[CI

The R

eve

rsing

System

is a

safe

ty

f

eature

that

rever

ses

the

door's

trave

l and r

eturns

it to

the

fully open position

if

the door encounters

an obstruction or r

es

istance

while closing.

less

For~

~re

Force

I

Force Level

mi

r;:;i I

Indicator

~

0

~ ~ ~

F-

F•

SC

The force l

eve

l is indi

cated

by

the

small gr

een

light located next to

the l

ess

force button as

shown

. One

fl

as

h followed

by

a

pause

indicat

es

that

it is

set

for

the

l

east

force

that

the door

will

exert on

an

obst

ru

ction. Two to

seve

n flashes indicate six more increased

force levels. The

final

maximum force level

di

sp

l

ays

a continuous

lig

ht.

Operate the door and

set

the level to the lowest force that guarantees

p

ro

per door operation.

Ea

ch push of

the

"F

+"

more or "

F-"

less

force buttons

wi

ll

se

t the level accordingly.

Do

not

decrease

the

se

nsi

ti

vity to compen

sa

te for a binding or

st

icking door.

If

the

fo

r

ce

l

eve

l indi

cato

r is on continuously read warning below.

llllij;lfllftcl

If

sat

isf

ac

tory operation of the door/opener

cannot

be achieved by

fo

ll

ow

ing

th

e instructions above,

disconnect

the

opener from

the

door by pulling the

emergency

release

rop

e,

then check operation

of

the door alone.

If

door balance, rollers, and hinges operate smoothly,

without striking or binding in

the

jamb

s, r

eco

nnect

the

opene

r and

r

epeat

the sensi

ti

vity

adjustment

pro

ced

ure. If door/opener opera-

tion is sti

ll

un

satisfac

tory,

contact

an

Ove

rh

ead Door

Di

stributo

r.

P

age

12

As a final

check,

piece a

1"

thick board on the floor

in

the centf'·

~

the

do

o

r.

When the door strikes this board it should reverse v

2

seconds

and fully open.

If

it

does

not, go to

page

10,

step

For your

safety,

it is recommended that the reversing mechanism

be

adjusted to perform properly. Check it every six

months

or

call a

profes

si

onal door service person to

check

it for you.

If,

for

any

reason,

the

opener is not functioning properly, immediately discon-

nect

the opener from the door

(Em

e

rg

ency Release Operation) and

do not

reconnect

until

the

problem is corrected.

If

satisfactory

operation of

the

door/opener

cannot

be

ac

hieved

by

following

the

instructions

above,

disconnect

the

opener

from

the

door

by pulling the Emergency Release rope, then

check

operation

of

the

door alone.

OPERATION

On

initial

power

application or

after

a

power

failure,

the

motor

will

always

run first in the open direction

when

signaled from either the

transmi

tt

er or wa

ll

pushbutton.

Ther

ea

ft

er

opener alw

ays

restarts

in

th

e direction opposite

it

s

la

st run.

TO

START

OPENER

:

TO PARK DOOR:

Press

tran

s

mitter

pushbutton

or wall

pushbutton

1 time.

Press

transmitter

pushbutton or wall

pushbutton

while

door

is opening.

GENERAL INFORMATION

1.

When

"Emergency"

or "Manual" operation of

door

is r

eq

uired,

pull

rel

eas

e co

rd

suspended

from carriage or trolley.

2.

To

reconnect

the

opener, place the manual rele

ase

l

ever

in the

horizontal position and run the opener.

It

will

automatically

r

eco

nnect.

IOperate door only when fully visible

and

clear

of

all

I

persons and obstructions.

3.

If

light

does

not wo

rk

when

opener is

in

use

, replace light bulb.

U

se

60

watt

rough

se

rvice Overhead Door bulb. To remove the

lens, push in on sides and r

emove

. Replace lens by inserting

ret

ai

ner t

abs

into the

ir

hol

es

and pushing l

ens

to

snap

tabs

into

place.

4.

Oil

door hinges,

roll

ers and springs on

ce

each year with

30

weight

oil. Wipe off

any

excess

oil.

5.

Transmitter is equipped with a 12 volt

battery

.

Do

not

substitute

with

any

other

voltage battery.

6.

Opener motor is protected against burnout by an internal protector

which

will

stop motor

if

door is opened and closed too many times

in

succe

ss

ion, or

if

some

other

overload condition exists.

If

motor

stops,

allow it to cool 10-15 minutes, then press

wall

pushbutton

to

re

sume operation.

7.

It

is

sugges

ted

that

every

6

month

s

door

be

di

sco

nnec

ted

from

opener and manually operated. Door should open

and

close

freely.

If

door do

es

not operate freely,

contact

an author

iz

ed

Overhead Door distributor.

Door

is

under extreme spring tension. Repairs and

adjustments,

especially

to

cables and spring

as-

sembly, can

be

hazardous and can result in severe

personal injury. Repairs and adjustments should

be

performed ONLY

BY

QUALIFIED OVERHEAD

DOOR

DISTRIBUTORS.

8.

In normal applications,

lubrication

of

opener

rotating

and sliding

parts

in

not

required.

Motor

is

permanently

lubricated.

9.

DO NOT lubricate

boom.

It

is possible a

film

may

develop inside

he nylon carriage. This

film

may

cause binding in freezing

weather

. to correct, spray boom.

or

either side of carriage, with

a s

pray

lubricant

(WO

40,

LIQUID WRENCH, ate.). run opener

open

and closed,

then

wipe boom clean.

TRANSMITTER SERVICE HINTS

NOTE:

If

you

have

two

transmitters

and one does not work it is reasonable

to

assume

the

problem is

in

the

transmitter

. However,

when

you

have

one

transmitter

and

it

does

not

work

the

problem

may

be in

the

receiver. When returning

the

controls

to

the

factory

for service,

it

is

always

recommended

that

you

send

the

receiver and all

the

trrans

mitters

so

they

can

be

tested

as

a

set.

JM.ti

en

writing

to

the

factory

for

assistance

or

when

returning a

( l for repair

be

sure

to

include

the

following information:

1.

Radio

Control

Model No.

2.

Number

of

Transmlters

3.

Door

opener

Model No. and

Manufacturers

Name

4.

Date

Unit

was

Installed

5.

Nature

of

Difficulty

If

you have purchased only one

transmitter

and you wish

to

purchase

a

second

one,

specify

the

frequency

found

on

the

white sticker on

the

back

of

the

transmitter

or receiver

case.

REPLACING THE BATTERY: The

battery

is located on the end of

the

transmitter.

Gently pry

the

battery

up until it

separates

from

the

clips. Replace only with Overhead Door

A23

or

equivalent

l2

volt

battery.

Any

other

style

may

damage

the

unit and

will

void

the

warranty.

NATURE

OF

DIFFICULTY:

1.

Short

Distance

-

When

Battery

Condition

Light

begins to

flicker,

replace

battery

.

2.

Inoperative

or

Intermittent

Operation -

A.

Check

Code

Switches

in transmit-

ter.

B.

When

Battery

Condition

Light on

the

transmitter

begins

to flicker,

replace

battery.

C.

Be

sure

battery

connector

is clean

and

makes

good

contact

with bat-

tery

terminals

in

the

transmitter.

NOTE:

j

'"'

l'l

rranty

on

the

Control will

be

nullified

if

service

other

than

I

._f

___

'C

ified in

the

service

hints

is

performed

by

anyone

other

\......

._,

"

"authorized

personnel.

TROUBLESHOOTING GUIDE

This

troubleshooting

guide

shows

malfunction

symptoms

and their

possible

causes

. Use it to help

determine

the

cause

of a problem.

Disconnect

power

to

the

opener

before

opening

th~

cover.

The

microprocessor

does

a self

test

when

power

is

connected

to

the

opener,

when

the

pushbutton

or

transmitter

button

is

pushed

and

at

the

end of

the

light timing cycle.

The

self

test

shows

a

system

problem

by

flashing

the

opener lights.

* Requires

the

assistance

of

a qualified repairman.

SYMPTOM POSSIBLE CAUSE

Op

ene

r light

fleshes

at

1

second

intervals

Safety

System

indicating fa!Jt

°'Safety

for 7

seconds.

Wirino open.

Jumper

missing

between

terminals

Common

&

Photo.

Photocell inoperable or misaligned.

Opener

light

flashes

at

1·1/2

second

Short

in wall

pushbutton,

lighted

intervals

for 6 flashes.

pushbutton

or

pushbutton

circuit.

Opener

inoperative from transmitter

Of

•Both

limit

switches

are

on

!Door

at

one

pushbutton

when

pressed

but

Opener and

the

other

defective!.

light

flashes

at

1

/2

second

intervals

k"

16

Defective

opener

wiring.

flashes.

Door

wi11

not

open

using

radio°'

pushbutton

when

press

ed.

Door will not

open

using radio but will

with

pushbutton.

Door

starts

down,

runs 1

second

ard

Door runs down, hits floor and reve1ses

within

112

second.

Door

slarts

down, runs longer

than

1

second,

then

reverses.

Door

raises,

carriage

hils

powerhead.

Door

runs up,

won't

run

down.

Short

in wall

pushbutton,

lighted

pushbullon

or

pushbutton

circuit.

Defective

transmitter,

check

bauery

in

transmitter.

•Detective

radio receiver.

•Reversing

Syslem

indicating fa!Jt

Of

Safety

Wiring open.

Improper

adjustment

of

down

limit

switch.

•Defectiv

e limit switch.

•Defective

circUt board.

Obstruction in

doorway

or roller

pathway.

Herd operating or defective door.

Sensitivity

force

level is

set

too light.

Improper adjus1ment of up limit switch.

•Limit

switchdefec1ive.

•circui1

board defective.

•Down

limit

swilch

or circuilry open.

•Circuit

board defective.

Door

runs

down,

won't

run up.

•Up

limit

switch

or circuitly

open.

•circuit

board defec1ive.

Door runs down, hits

obstruction,

does

not

•Circuit

Board defective.

reve1se

immediately,

but reverses in

30

seconds.

Motor runs, door will not open. Broken

chain,

d1ive

sprocket

or drive gear.

Door drives into floor and

does

not

stop

•Qefeclive

circLit

bo81d.

running

un1il

thermal

shutdown.

Door drives inlo

powerhewd

and

does

not

•Defective

circuit

boa1d

,

stop

runni

ng

until thermal

shutdown.

Door

starts

up, runs longer

lhan

1 second,

•obstruction

in

doorway

or roller pathway.

and

then

stops.

Haid operating or defective door.

Sensitivity

force

level is set too light.

Page

13

Page

14

POWER UNIT ASSEMBLY

ILLUSTRATED PARTS BREAKDOWN

40

25

LIST

OF

ILLUSTRATED PARTS

TTRM

l>A

llT

N U M

~"

n

i<~

o

.,,

~

O N

ITEM

l>A

llT

NUMBEF

I I

07519-0001

Cover

Gear/Idler

23

107514-0001

2

086575-0606

Screw THDF

#8-32x3/8"

24

107593-0001

3

108380-0003

Idler Chain

2S

607558-1006

26

080839-4631

080839-S

Ill

4

104086-000

1 Gear Main Drive Assemblv

s I

06484-0001

Limit

Switch

Assemb

lv

6

080288-0812

Screw

RHMS

#440 x 5/8" 28

107591-0001

7

106505-000

1 Switch Limit

29

I

07384-0001

8

086480-0840

Nut

Kena

#4-40

30

107776-0003

9

080324-0000

Washer Lock External

114"

31

08642(}-0310

10

086480-1620

Nut

Koos

1/4-20

32

086480-1232

II

086168-0003

Busbin•.

Snao

-Nvlon

33

I

07515-0002

12

607558-

1

004

Screw Tao

Sit

W

#6-32

x

3/8

" 34 I

07854-0001

13

108338-0001

Sensor

Board Ontic

35

107871-0002

14

601108-0006

Nut Hex

Lock

#10-24

36

108379-000

1

IS

I

07516-0002

Frame Main 37 I

07526-0001

16

10

7

442-0002

Screw Green Ground

38

1080'J8-0001

17

07

6877-0016

Bushin2

.

Strain

Relief

18

1

07443-0001

Cord Assemblv. Power 40

108454-000

1

19

1076

1

2-0002

Cover Coos Board

41

I

08099-000

1

20

107530-000

1

Term

in

al Strio

42

I

08096-0001

.-..

1 1

06453-000

1 Protector Assemblv. Sur2e

43

080208-1

3

08

lt

080324-0006

Washer

Lock

Ext

.

114

"

44

080105-0406

'-J

NS

-

NOT

SH

OWN

/

555 WIRING SCHEMATIC

PUSHBUTTON

A

COMMON

(B

PHO

TOCB.l le

LIGHT

SECURITY

*

~

E

VlO

VlOMti

24VOC

LF

~,_t;~=~-ttt_J

•

EX

T

ERNAL

JUMPER

R

EC'D

BETWEEN

PHO

T

O-

CEL

L

!Cl&.

COMMON

(B)

l.M-IEN

TI-I

E

PHOTOCELL

IS NOT

USED

.

JUMPER

BETWEEN

PHOTOCB.L

!C

l

&.

COMMON

!B

l MUST

BE

REMOVED

w-IEN THAT

OP

TION

IS

SEL

ECT

ED.

••

EXTERNAL

JUMPER

IS

REC'D

BETWEEN

SECURITY

IE)

ANO

24V

DC

IF!

Vv\-tEN

SECURITY

OPTION

IS

NOT

USED.

JUMPER

MUST

BE

REMOVED

Vv\-tEN

THAT

OPTION

IS

SB.ECTED

.

«

11J1

'-------

-+

-<

10

~------

-0--«9

~-----

--

-+-

«

•

'-+-

----------

~7

'--4<-<

----------

--4'..

<6

1

~1--

---------

-+

<

4

'---1--1-

----------

....,3

'--

1--

----

-

----

-+

< 2

'--

---------

-+

-<

•

SENSOR

BOARD

ACBBOARD

J2

3

ni<w

'll

~ ON

Bndolate

Lamn

Lamoholder

Screw

#6-32

x

3/8

•

CHAIN7'BO

OM

NS

CHAIN

8'

BOOM

NS

Rin11.

Comore11ion

Rotor Ontic

Soaccr Motor Plate

Bolt

Carria•e #10-24 x

1-114"

Nu

t

Koos

#8-32

Plate Auemb

lv

. Motor Mountin•

Retainer

C101citor

Canacitor 64-

77

MFD

220V

Motor

11

2 HP Soline Shaft 6 Pole

Plastic-Grommet

Controller

ACB

llSV

Cover Powcrhcad

HarncH Asacmblv. Control

NS

Hamcsa Aasemblv. Power NS

Screw

HH

#10

x

112"

Bolt

HH

1/4-20

x 3/4"

~

GND

.

Page

15

LIMITED WARRANTY

Tho authorized distributor

of

Overheed Door Corporation products

v.tlose

name

appears below ("Seller1 warrants this product

to

be

free from defects

in

materiel and v.orkmenship under nonnel

use end service. This 'Mtrranty extends only to the original

consumer ("Buyer").

During tho

followng

periods after tho sale, Soller shell furnish

goods and services indicated to repair or replace any portion of

tho

system

determined

be

Soller

to

be

defective:

1 Year All perts

and

labor (including installation

if

tho system

was installed

by

Soller.

5 Veers Motor only.

The foregoing represents Seller's sole obligation under this

warranty,

end

is conditioned upon Buyer giving notice to Seller

Wthin

the respective warranty period. Proof of purchase

is

re·

quired.

If

Seller concludes that repair or replacement

is

necessary, Seller

Wll

commence

work

Wthin

a reasonable time after the decision

to repair or replace is made.

This warranty

does

not apply

if

the system hes

been

~ltered

or

repaired by any person notauthorized bythe Seller, or hes

been

subject

to

misuse, neglect or accident.

SELLER

ASSUMES

NO

LIABILITY

FOR

INCIDENTAL

OR

CONSE-

QUENTIAL DAMAGES, WARRANTIES IMPLIED BY LAW

ARE

LIMITED

IN

DURATION

TO

ONE

YEAR

FROM

THE

DATE

OF

SALE.

This warranty gives you specific legal rights, and you

may

have

other rights

v.tiich

very from state to state.

Some

states do not

allowlimitations on howlong an implied 'Mtrrantylests, end

some

states do not allow the exclusion or limitation of incidental or

consequential damages,

so

the

above limitations or exclusions

may not apply

to

you.

PARTS

AND

SERVICE

Page

16

For parts and service, contact the nearest Distributor.

When ordering parts, please specify:

MODEL NUMBER

PART NUMBER

PART DESCRIPTION

Repairs

to

transmitter and receiver should

be

performed

by

a

qualified repairman. See Radio Control Instructions.

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