Overhead door 1056 User manual

()

GARAGE DOOR OPENER SYSTEM

MODEL1056

INSTALLATION

INSTRUCTIONS

AND

OWNERS

MANUAL

READ THESE INSTRUCTIONS CAREFULLY

BEFORE

INSTALLING OR USING THIS OPENER.

~---

WARNING:

---~

DO

NOT

allow

children

to

play in the area

of

the

door

or

with

radio control transmit-

ter or

with

pushbutton.

.--------

WARNING:---

-~

Door is under extreme spring tension. Repairs and

adjustments,

especially

to

cables and spring a

s-

sembly,

can be hazardous and can result in seve

re

personal injury. Repairs and

adjustments

should

be

performed ONLY

by

Qualified

Door Service People.

After

installation

is completed, place instructions

in close

proximity

to

garage door.

PIN 108696-0001

INDEX

GENERAL INSTALLATION NOTES

INSTALLATION INSTRUCTIONS .

SENSITIVITY ADJUSTMENT

OPERATION .

... ...

.

OWNER'S INFORMATION

..

TROUBLESHOOTING GUIDE .

WIRING SCHEMATIC

...

.

CARRIAGE/TRACK ASSEMBLY

PARTS LIST

....

. . .

POWER UNIT ASSEMBLY .

WARRANTY

.

...

. .

All-Ameri

ca

n

Craftsmanship

Made

in

U.S.A.

.PAGE

1

.PAGE 2-9

. PAGE 8

. PAGE 10

. PAGE

11

. PAGE

12

.PAGE

13

. PAGE

14

.PAGE

15

.

PAGE

16

. BACK

PAGE

11/24/92

1

GENERAL

INSTALLATION NOTES

Preparing

Door for Opener

The

following

procedures

must

be performed before opener can

be

installed. Failure

to

complete the

follow-

ing

procedures

can cause

opener

failure

and/or

hazardous conditions

which

could cause personal injury.

1. Check

working

condition

of

door. Door should operate freely

without

sticking

or

binding, and should

not

have

to

be held

up

or

down.

Lubricate door rollers and hinges

with

SAE

30

wt.

oil.

2.

If

any

part

of

the

door

is

worn

or

broken, call a qualified door service person

to

repair

it

before opener

is

installed. WARNING

Door is

under

extreme

spring tension. Repairs and adjustments, especially

to

cables and spring

assembly, can be hazardous and can result in severe personal injury. Repairs and

adjustments

should

be

peformed

only

by

qualified door service people.

3.

If

door is equipped

with

a locking device, make

it

inoperative

by

permanently

securing the locking bar

in

an

unlocked

position

or

remove.

CAUTION

Remove

any

lift

or

pull rope

to

avoid entrap-

ment

by

rope

when

the

door is opened.

CAUTION

It

is

recommended

that

the top

section

of

door

be

strutted

or

reinforced

on doors 16

feet

wide

or larger.

CAUTION

This

opener

cannot

be

installed

on garage doors

where

the

clearance is less than 2-1

/4".

Clearance

is

the

distance

between

the

ceiling and the high arc

of

the

door's

travel.

WARNING

This

opener

is

not

designed

for

use

with

one

piece doors.

, CAUTION

Opener

must

be properly grounded

to

prevent

personal

injury

and damage

to

opener

com-

ponents.

IMPORTANT

HEAllEl_

T

HEAllRllllM

!

2 - 114" MIN.

CLEARANCE

'

CEILING

llIGll

nr~c

OF

DOUR

TJ.tOVEL

DO

NOT

USE

lighted-type

pushbutton.

See

troubleshooting

chart, page

12.

WARNING

DO

NOT

CONNECT ELECTRICAL

POWER

TO

UNIT UNTIL INSTRUCTED TO

DO

SO.

For

proper

and safe use

of

the

installed

opener, carefully read the Owners Information beginning

on

Page

11.

Page 1

f:)

IMPORTANT INSTALLATION

INSTRUCTIONS

WARNING- To reduce the risk

of

severe

injury or death:

1.

READ

AND

FOLLOW

ALL

INSTALLATION

INSTRUCTIONS.

2.

Install

only

on

a

properly

balanced garage

door.

An

im-

properly

balanced

door

could cause severe

injury.

Have a

qualified

service

person make repairs

to

cables, spring as-

semblies,

and

other

hardware

before

installing

the

opener.

3.

Remove

all ropes and remove or

make

inoperative

all

locks

con-

nected

to

the

garage

door

before

installing

opener.

4.

If

possible,

install

the

door opener 7

feet

or more above

the

floor.

Mount

the

emergency

release 6

feet

above

the

floor.

5.

Do

not

connect

the

opener

to

source

of

power

until

instructed

to

do

so.

6.

Locate

the

control

button:

(a)

within

sight

of

door,

(b)

at

a min-

imum

height

of

5

feet

so small children

cannot

reach

it,

and

(c)

away

from

all

moving

parts

of

the

door.

7.

Install

the

Entrapment

Warning

Label

the

control

but-

ton

in a

prominent

location.

Install

the

Emergency

Release

.,

Marking.

Attach

the

marking

on

or

the

emergency

release.

8.

After

installing

the

opener,

the

door

must

reverse

when

it

con-

tacts

a 1-1

/2

inch

high

object

(or a 2

by

4 board laid

flat)

on

the

floor.

Page 2

INSTALLATION

I NOTE I

It

is recommended

that

opener

be

mounted at least

7

feet

from

the floor.

1.

Measure

width

of

door

to

determine center and make a vertical

line

as

shown

in Figure 1.

If

door

does

not

have a center

stile or suitable material

for

attaching door bracket then

door

must

be

reinforced

with

steel

at

mounting point. This

reinforcing member

must

attach

to

both

top

and

bottom

rail

of

the top section. This

must

be used on fiberglass and thin

metal doors.

2.

If suitable

woodwork

is

not

already in place, attach a

2"

X

6"

block

of

wood

to

center

of

header as

shown

in

Figure 1.

Continue vertical line on block.

3.

Use level as

shown

in

Figure 2

to

locate the high arc

of

door

travel and make a horizontal line on the header 1

/2"

above this

point

(See Figure 1

).

4.

Rest header end

of

boom on

top

door section (extension spring

door)

or

on

torsion

spring

or

shaft

(torsion

spring door) and

powerhead on step ladder (see Figure 3). Note: Use a protec-

tive

pad,

such

as

cardboard,

between

ladder and opener

to

protect

opener cover.

5.

Position the

bottom

of

the header bracket on the horizontal line

and centered on the vertical line.

Attach

header bracket to

header

with

two

1

/4"

X

1-3/4"

lag bolts.

6.

Manually raise

door

to a

fully

opened position. If necessary, use

spacers

between

ladder and opener

to

obtain clearance between

door

and opener tracks.

I NOTE I

Carriage

must

be

positioned

near powerhead

to

prevent

interference

between

door and carriage.

Page 3

2 X 6

WOOD

BLOCK

HEADER

HIGH

ARC

OF

DOOR

ATTACHMENT

FOR

DOOR

RRflCKET

-

ODORS

WITllOUT

[[NTER

STJL[

FIGURE

1

CARPEHT

ms

LEVEL

Hlf.H

nRC

OF

ODOR

TROVEL

DOOR

TROCK

FIGURE 2

BOOM

I

FIGURE 3

)'

,

...

I

.,

7.

Position

unit

so

that

it

is aligned (left and right)

with

the center

of

the

door. Then

attach

rear

of

opener

to

ceiling joists

as

illustrated

in

Figure

4 or Figure 5. (See note) Side braces should

be

installed

for

stability.

I NOTE I

In

order

to

obtain

best

performance

it is

important

that

the

opener

be

installed

as

close

to

the

door

as

possible.

If

the

distance

between

the

high

arc of

the

door

and

the

opener

tracks

is

one

inch or

less,

then

the

opener

may

be

installed in a level

postion.

If

the

distance

between

the

high arc

of

the

door

is in

excess

of

one

inch,

the

rear of

the

opener should be lowered

so

that

the

distance

between

the

opener

boom

and

the

door

(in a fully

opened

position) is

approximately

1

/2

to

1 inch.

If

necessary,

relocate

the

header

bracket

to

maintain

clearance

at

high arc of door.

8.

Manually close door and check

for

clearance between top

of

door and

opener tracks. If top

of

door

hits

opener tracks, raise header bracket

as required

to

obtain

sufficient

clearance.

9.

Attach

pushbutton

wire

to terminals on Pushbutton.

Mount

Pushbut-

ton

approximately

6

feet

from

floor (out

of

reach

of

children) on

a wall

garage access door.

Attach

the other end

of

pushbutton

wire

to

terminals

"Pushbutton"

and

"Common"

on

the

rear

of

the

opener. Remove backing

from

self-adhesive "ENTRAPMENT WARN-

ING" decal and

attach

to

wall near pushbutton. Use mechanical means

(i.e.

screws

or

tacks)

to

attach

decal

if

adhesive does

not

adhere

to

surface.

10.

I CAUTION I

Pushbutton

MUST

be

installed

out

of

the

reach

of

children.

FIGURE 4

EXAMPLES

FOR

HANGING

POWERHEAD

UNIT

SIDE

VIEW

CEILING

JOISTS

MOUNTING

STRAPS

FIGURES

Install

door

bracket on centerline

of

door

as

shown

in Figure 6. The

pivot

hole in door bracket should be

in

line

as

close

as

possible

with

the top rollers

of

the door.

NOTE

If

door

strut

interfers

with

mounting

of

door bracket, move bracket

below

strut.

DO

NOT CUT

OR

MODIFY DOOR STRUT.

The illustrations below depict installation of door bracket, PIN 105376-0002, on three types of doors.

Install bracket in the appropriate manner according

to

door type.

WOOD

DOORS

C~l!ftLINI!~

DOOll

I

CEHlEll

8TILE

011

lll~OnCINCI

llllACICl!T

STEEL

DOORS

CENlEll

LINE

OF

POOll

I

Ell'·

!'X'T llUDING

8CAEW8

CENTEll

&TILE

011

fU!INfOllCINQ

BllACl<O

FIBERGLASS

DOORS

TOP

RAIL.

Cl!HTl!R

LIHI!

OP'

DOOR

CEHHR

STILi!

OR

REINFORCING

BRACKET

PLACI! BRACKET

AGAINST FllVET

1/4-20

X

2-1/4"

CARRIAGE

BOLTS

•B-32

X

5/8"

SELF-EXTRUDING

SCREW

-

~CUT

on

TABS TO m

,__..

BRACKET INSIDE

ttB-32

X

5/8"

• EXTRUDED CHANNEL

SELF-EXTRUDING

SCREW

FIGURE 6 Page 4

WARNING

It

is

important

that

electrical

power

to

opener be

off

when

powerhead cover is removed. Electrical

power

must

remain

disconnected

while

making electrical connections. Keep hands and

objects

clear

of

powerhead

)\"

if

electrical

power

is re-connected

with

cover

off.

11.

WIRING

If

local

electrical

codes

require

permanent

wiring,

it

is recommended

that

such

work

be

performed

by a licensed electrician.

Disconnect opener from any power source.

Remove cover (4 screws).

Remove and discard

strain

relief

bushing

from

power

cord.

Remove

wire

connectors

and

disconnect power cord

lead

wires. Remove green ground screw

and

remove and

discard Power cord.

Connect

conduit

to

opener

frame

through

the

7/8"

diameter hole.

Use

appropriate

wire

connectors

and

connect

black

power

wire

to the

two

(2) black wires

(in

opener) and

white

power

wire

to

the three

(3)

white

wires. CON-

NECT

POWER

GROUND WIRE TO

GREEN

GROUND

SCREW IN

OPENER

USING CUP WASHER (provided

in hardware bag). MAKE

SURE

CONNECTION

IS

SECURE.

Retain

wires

in the

wire

clamps.

Reinstall opener cover.

To reduce the risk

of

electrical shock, this equipment

has

a grounding

type

plug,

that

has a third (grounding) pin.

This plug

will

only

fit

into a grounding type outlet. If the

plug

does

not

fit

into

the

outlet,

contact

a

qualified

electrician

to

install the proper outlet.

Do

NOT change

the plug in any

way.

If

a

convenient

electrical

outlet

has to

be

installed

it

is

recommended

that

such

work

be

performed

by

a licensed

electrician. USE

OF

AN EXTENSION

CORD

IS

NOT

RECOMMENDED.

Page 5

POWER

LEADS

GROUND

SCREW

CONNECTORS

GROUND

SCREW

CUP

WASHER

GROUND

WIRE

CAUTION

FIGURE 7

OPENER

MUST

BE

PROPERLY GROUNDED TO

PREVENT PERSONAL INJURY AND DAMAGE

TO

THE COMPONENTS.

115

VOLT

60

HERTZ

GROUNDED

ELECTRICAL OUTLET

FIGURE 8

12. PHOTOCELL INSTALLATION PROCEDURE

NOTE:

Overhead

Door

Corporation

Photocell

System

is a

safety

device

which

operates

by

transmitting

an

invisible

beam

near

the

floor

of

the

garage

door

opening.

When

the

beam

is

uninterrupted,

the

automatic

garage

door

opener

will

function

normally.

However,

an

obstruction

in

the

path

of

the

beam

will

cause

the

door

to

open

fully

when

closing,

or

prevent

an

open

door

from

closing.

The

Photocell

system

must

be

operating

properly

and

be

unobstructed

for

the

door

to

close.

1.

The Photocell

mounting

brackets included were designed to replace the bottom door track brackets. Mount the photocell

.,

brackets to the

wall

and the door track centered 5 inches above the floor such

that

the photocell transmitter

and

receiver will

face each other. The invisible beam must not

be

obstructed by moving door parts and

must

be

broken by a 6" tall obstruction.

Some installations may require this bracket

to

be

mounted to the floor.

..

2. Route a pair of wires

from

the photocell receiver (the one

with

the

LED)

up to the powerhead. Connect one wire to the "photo"

terminal on the receiver and the

"photo"

terminal

on

the powerhead. Connect the other wire to the "common" terminals.

See

wiring diagram below.

NOTE:

Polarity must

be

maintained. Overhead Door

two

conductor wire

is

P/N

108763-0001.

3. Secure the photocell receiver

to

bracket using the #8 screws provided.

4. Connect the photocell transmitter to the powerhead following the same procedure

as

in step 2 above.

5.

Mount

the photocell

transmitter

to the bracket using the #8 screws provided.

6. Apply power to the photocell system by reconnecting the operator to

AC

power. The

LED

on

the photocell receiver should

be

illuminated. If

not

illuminated, realign the units until the

LED

is

constant. The photocell is adjustable in

all

planes.

Adjustment is made by tightening the #8 screws holding the photocell to the bracket. The photocell will move

in

the direction

of

the screw being tightened.

"

I

D

0

n

0

~

z

0

POWERHEAD

TERMINAL

STRIP

0

PHOTOCELL WIRING

z

D

>:

8

~

I

(L

I

I I

1

5"

l :

\J

yOOS~

I

/

FLOOR"'~,

0

~

#8

SCREWS

(/

'----

J

LED

Page 6

EMERGENCY

RELEASE

OPERATION

DECAL

FIGURE

11

13.

HEADER

CARRIAGE

FIGURE

12

Attach

Yoke pieces to

door

bracket

with

3/8"

bolt

and locknut.

(See

Figure 11) Tighten

locknut

but

do

not

compress

yokes against

door

bracket

--

Yokes MUST move freely.

14.

Route pull cord

through

Manual Release Lever and adjust so

that

release handle

is

approximately 6

ft.

from

floor. Pull

release handle and position Carriage approximately

12

inches from

front

wall.

See

Figure 12.

15.

Attach

Door

Arm

to

Carriage

with

clevis and hitch pin. Make sure door

is

fully closed and attach door arm to Yokes

with

two

1

/4"

bolts

and nuts. Select holes in the arm and yokes

that

will allow carriage

to

remain

in

the approximate

position

shown

in Figure

12.

16.

Remove

protective

backing

from

emergency

release decal and install on door near door bracket.

See

Figure 11.

Use mechanical means (i.e.

screws

or tacks) to attach decal

if

adhesive does

not

adhere to surface.

17.

Install

two

rough service

60

watt

(maximum) light bulbs,

ODC

P/N

108069-0001.

Install

light

lens.

Page 7

18. Door Travel Adjustments

Adjust up and

down

travel limits

to

stop door in a fully opened and a fully closed position.

See

Figure 13.

Travel

limit

adjustments are made by turning the slotted hex

screws

marked "Travel

Control"

on the outside

of

the opener cover.

One

screw

controls door travel in the

"Down"

direction and the other

screw

controls door travel in the

"Up"

direction.

See

Figure

13.

Each

full turn

of

an adjusting

screw

will change the carriage travel

about

5/8''.

Turning a

screw

in the direction marked

"More"

will

cause the door

to

move

further

in the direction controlled by

that

screw.

FIGURE13

MORE

TRAVEL

CONTROL

t

D

(JP

CAUTION

The

force

needed

to

turn

the

adjusting

screw

within

its

adjusting

range

is

mini-

mal.

Stops

are

provided

at

each

setting

range

--

DO

NOT

use

excessive

force.

I

NOTE

I

In

order

for

the

safety

reverse

system

to

function

properly,

the

down

travel

limit

must

be

adjusted

so

that

the

door

is

closed

t.iQb.tly,

against

the

floor.

19. Adjustment

and

Testing of the

Reversing System

The proper

adjustment

and

testing

of

the Reversing System is

important

for

the

safety

of

everyone

who

uses your door and

opener. Failure

to

properly

adjust

and

test

may result in serious

personal injury

from

a closing garage door. The System consists

of

an

electronic

device

that

senses

motor

slowdown

due

to

increased load.

WARNING

The

Reversing

System

is a

safety

feature

that

reverses the

door's travel and returns

it

to

the

fully

open position

if

the door

encounters

an

obstruction

or resistance

while

closing.

:f'1

r'r

~~dl~alt:vrel

If

@] @]

@]

I

F-

F•

SC

The force level is indicated by the small green light located next

to the less force

button

as

shown

. One flash followed by a

pause indicates

that

it

is

set

for

the least force that the door will

exert on

an

obstruction.

Two

to

seven flashes indicate six more

increased force levels. The final maximum force level displays

a continuous light. The force level indicator displays the force

level at all times.

20.

Operate

the

door

and

set

the

level

to

the

lowest

force

that

guarantees proper door operation. Each push

of

the "F

+'"more

or "F-" less force

buttons

will

set

the level accordingly.

Do

not

increase force

to

compensate

for

a binding or sticking door. If

the force level indicator is on continuously read warning below.

WARN1NG

If satisfactory operation

of

the door/opener cannot

be

achieved

by

following

the instructions above, disconnect the opener from

the

door

by

pulling

the

emergency

release rope,

then

check

operation

of

the door alone.

If

door balance, rollers,

and

hinges

operate

smoothly,

without

striking

or

binding

in the jambs,

reconnect

the

opener and

repeat

the

sensitivity

adjustment

procedure.

If

door/opener operation is still unsatisfactory, con-

tact

an Overhead Door Distributor.

As

a

final

check, place a

1-1

/2"

thick

board on the floor in the

center

of

the door. When the door strikes this board

it

should

reverse

within

2 seconds and fully open. If

it

does not, go to

step

20.

For

your

safety,

it

is

recommended

that

the

reversing

mechanism

be

adjusted

to

perform properly. Check

it

every six

months or call a professional door service person to check

it

for

you. If,

for

any reason, the opener is

not

functioning properly,

immediately

disconnect

the opener

from

the door (Emergency

Release Operation) and do

not

reconnect

until the problem is

corrected.

If opener fails

to

reverse on the

1-1

/2"

inch obstruction

(as

outlined in Step 1

9)

with

force adjustment set at maximum, then the

following

steps should

be

performed.

A.

Re-adjust

the

down

travel

limit

so

that

the

door

is

being

driven

more tightly against

the

floor.

B.

Increase

the

length

of

the

door

arm

assembly

by

moving

the

yokes

to

a

lower

set

of

holes

on

the

door

arm.

This

may

require

that

the

down

travel limit

be

re-adjusted

to

prevent

door

reversing

at

the

floor.

Page 8

21.

PHOTOCELL

TEST

PROCEDURE

1.

With

the garage door

fully

open, place

an

object such

as

an

empty

box in the path of the sensor to break the invisible beam.

The red

LED

will

go

off.

1)\

2. Depress the

wall

pushbutton.

The door should move

down

for one second, stop, and reverse.

3. Remove

the

object

blocking

the

sensor beam and

test

the safety

function

as

follows:

With

the

pushbutton

or transmitter,

start

the

door

closing,

then

interrupt

the photocell beam. The door should stop, pause, and reverse

to

the full open position.

22.

LATCH

INSTALLATION INSTRUCTIONS

To

be

assembled

after

opener

installation

is complete and travel

limits are adjusted.

Run

opener

to

a

fully

closed

pos1t1on.

Place Latch Lever

Assembly

over

the

opener

tracks

(between opener tracks and

chain)

with

lever pointing

toward

opener Powerhead.

Position the assembly so

that

the

spacing

between

the engage-

ment

pin and the

notch

in

the

latch

lever is approximately 1

/4"

to

1/2".

Secure

latch

lever assembly to opener tracks

with

two

"J"

bolts.

..

1/4'

-

112·

IMPORTANT SAFETY INSTRUCTIONS

WARNING -TO REDUCE THE RISK OF SEVERE INJURY

OR DEATH:

1. READ

AND

FOLLOW

ALL

INSTRUCTIONS.

2. Never

let

children operate, or play

with

door controls. Keep remote control

away

from

children.

3.

Always

keep

moving

door

in

sight

and

away

from

people and objects until

it

is

completely

closed.

NO

ONE

SHOULD

CROSS THE PATH

OF

THE MOVING DOOR.

4.

Test

opener

monthly.

The garage door

MUST

reverse on

contact

with

a

1-1

/2"

inch

object

(or a 2 by 4 board laid flat)

on

the

floor.

If

adjusting either the force or

the

limit

of

travel, retest the door opener. Failure

to

adjust the opener

properly

may

cause severe injury or death.

5.

If

possible, use

the

emergency release only

when

the door is closed. Use caution

when

using this release

with

the door

open.

Weak

or broken springs may cause

the

door to fall rapidly, causing injury or death.

6.

KEEP

GARAGE DOOR PROPERLY BALANCED.

See

owner's

manual. An improperly balanced door could cause severe

injury. Have a qualified service person make repairs to cables, spring assemblies and other hardware.

7. SA

VE

THESE INSTRUCTIONS.

Page 9

OPERATION

On

initial

power

application

or

after

a

power

failure, the

motor

will

always

run

first

in the open

direction

when

signaled from

either the

transmitter

or

wall

pushbutton.

Thereafter opener always restarts in the direction opposite its last run.

TO START

OPENER:

TO

PARK DOOR:

Press

transmitter

pushbutton or

wall

pushbutton 1

time.

Press

transmitter

pushbutton or

wall

pushbutton

while

door is opening.

For

your

safety door cannot

be

parked

while

closing.

1.

When

"Emergency"

or

"Manual"

operation

of

door is required, pull red release cord suspended from carriage (trolley). If

the photocell system is inoperable, the door can

be

closed by

constant

push

on

the

wall

pushbutton, but not the transmitter.

The

pushbutton

or

transmitter

can still

be

used to open the door.

2. To reconnect the opener, place the manual release lever in the horizontal position

and

run the opener.

It

will

automatically

reconnect.

3. If

light

does

not

work

when

opener

is

in

use, replace light bulb. Use

60

watt

rough service Overhead Door bulbs. To

remove the lens, apply rearward force

to

the

front

tab

of

the lens

with

thumb,

pull

down

and out. Replace lens by inserting

rear retainer tabs into their holes and pushing up on the

front

of

the lens to snap tabs into place.

4. Oil door hinges, rollers, and springs once each year

with

30

weight

oil. Wipe

off

any excess oil.

5.

Transmitter

is equipped

with

a 12

volt

battery.

Do

not

substitute

with

any other voltage battery.

6. Opener

motor

is

protected

against

burnout by

an

internal protector

which

will

stop

motor

if

door is opened and closed

too many times in succession, or if some other overload condition exists.

If

motor

stops,

allow

it

to cool

10-15

minutes,

then

press

wall

pushbutton

to

resume operation.

WARNING

Door

is under extreme spring tension. Repairs and adjustments,

especially

to

cables and spring

assembly,

can be hazardous and can

result in severe personal injury. Repairs and

adjustments

should

be

performed ONLY

BY

QUALIFIED OVERHEAD DOOR DISTRIBUTORS.

7.

It

is suggested

that

every 6

months

door

be

disconnected

from

opener and manually operated. Door should open

and

close freely.

If

door

does

not

operate freely,

contact

an

authorized Overhead Door Distributor.

8. In normal applications, lubrication

of

opener rotating and sliding parts is

not

required.

Motor

is permanently lubricated.

9.

DO

NOT lubricate boom.

It

is possible a film may develop on the nylon carriage. This film may cause binding in freezing

weather.

To correct, spray boom, or either side

of

carriage,

with

a spray lubricant (WD

40,

LIQUID WRENCH, etc.).

Run

opener open and closed,

then

wipe

boom clean.

Page

10

OWNERS INFORMATION

Transmitter

Visor

Clip

Mounting

-,

--H-o_w_T_o_S_e_t_O_p_e_r_a_t_o_r

_S_e_c_u_r_i

t_y_C_o_d_e-----.

TRANSMITTER

Attach

transmitter

visor

clip

as

shown.

~

VISOR

CLIP

Suggested

placement

of

trans-

mitter

on

sun

visor.

\

TRANSMITTER

Your

Radio

Control

System

Your

Trinary

Digital

Control

is

designed

to

give

years

of trouble-free

service.

The

concept

of

Digital

Control

allows

you

to

easily

change

the

coding

of

your

control

should

you

experience

interference

from

other

transmitters.

WARNING

1.

DO

NOT

perform

any

of

the

following

steps

until

the

garage

door

opener

has

been

properly

installed

and

tested

as

outlined

in

the

installation

instructions.

2.

BE

SURE

ALL

PERSONS

AND

OBJECTS

ARE CLEAR

OF

THE

DOOR BEFORE PERFORMING THE FOLLOWING STEPS.

How

To

Set

Transmitter

Security

Code

1.

OPENING THE CASE

Remove

visor

clip

by

pulling it

back

out

of

the

groove.

Remove

the

exposed

screw.

Squeeze

the

upper

housing

half

at

the

grooved

area

to

separate

from

the

lower

housing.

2.

SETTING THE CODE SWITCH

The

code

switch

is

located

on

the

end

opposite

the

battery.

Note

that

each

of

the

nine

switches

has

THREE positions.

The

first

three

code

switch

posi-

tions

are

reserved

for

multi-but-

ton

transmitter

coding.

These

first

three

positions

MUST

be

set

to

"0-0-0".

The

last

six posi-

tions

can

be

set

to

the

pattern

of

your

choice.

1234567R9

NOTE:

This

device

complies

with

FCC rules

part

15.

Operation

of

this

device

is

subject

to

the

following

two

conditions:

1.

This

device

may

not

cause

harmful

interference.

2.

This

device

must

accept

any

interference

that

may

be

received,

including

interference

that

may

cause

undesired

operation.

Page

11

NOTE:

Five

different

transmitter

codes

may

be

programmed

that

will

control

the

same

operator.

This

feature

is

provided

to allow

you

to

use

the

Digital

Access

Control

(Wireless

Keyless

Entry).

temporary

authorization

of

another

transmitter

(service

personnel)

and

future

product

offerings.

It

must

be

remembered

that

"ANY" of

the

five

codes

programmed

will

control

the

operator.

1.

Check

the

operator

for proper

operation

from

the

wall

pushbutton.

2.

Momentarily

push

the

security

code

(SC)

button

located

in

the

garage

door

operator

back

panel

as

illustrated.

The

operator's

light bulb will flash

once.

CONTROLLER

BOARD

~@]@]@]~

F-

F+

SC

F-

SC

3.

Push

the

Transmitter

button

for

approximately

one

second

and

release

.

The

operator

light bulb

will

flash

twice,

indicating

that

the

code

was

accepted.

'

4.

Repeat

step

3

waiting

for

the

bulb

to

flash

three,

four,

and

five

times.

After

the

fifth

code

entry,

the

operator

light bulb

will

remain

on

for

approximately

five

seconds,

indicating

the

program-

ming

is

complete.

5.

The

operator

will

now

respond

to

the

transmitter

pushbutton.

Multiple

Security

Code

Entry

Instructions

1.

If

a

particular

code

is

to

be

removed or

changed,

the

location may

be

accessed

by

pressing

the

SC

(code

entry)

button.

The first

press

will

cause

the

operator

light bulb

to

flash

once.

This is

position

1

and

a

new

code

or

another

existing

code

may

be

entered

using

the

desired

coded

transmitter.

To

access

another

position,

"D0 NOT"

enter

a

code

but

push

the

security code

(SC)

button

until

the

desired

location

is

accessed

by

the

number

of

flashes

of

the

operator

light bulb.

2.

The

following

table

is

provided

for

the

convenience

of recording

the

programmed

security

code.

MULTIPLE SECURITY CODE ENTRY TABLE

Code

Position

1

Transmitter

Identification

Code

Position

2

Transmitter

Identification

Code

Position

3

Transmitter

Identification

Code

Position

4

Transmitter

ldnetification

Code

Position

5

Transmitter

Identification

NOTE:

Identical

codes

may

be

entered

in

any

of

the

locations.

This

allows

easy

removal of a

code

with a

transmitter

that

you

wish

to

remain

authorized.

TRANSMITTER

SERVICE HINTS

NOTE:

\

If

you have

two

transmitters,

and

one

does

not work, it is reasonable

to

assume

the

problem

is in

the

transmitter.

However,

when

you

have

one

transmitter

and

it

does

not

work

the

problem

may

be

in

the

receiver.

When

returning

the

controls

to

the

factory

for

service,

it

is

always

recommended

that

you

send

the

receiver

and

all

the

transmitters

so

they

can

be

tested

as

a

set.

When

writing

to

the

factory

for

assistance

or

when

returning

a

control for

repair

be

sure

to

include

the

following information:

1.

Number

of

Transmitters

2.

Door

opener

Model No. and

Manufacturers

Name

3.

Date

Unit

was

Installed

4.

Nature

of Difficulty

If

you have

purchased

only one

transmitter

and you wish

to

purchase

a

second

one,

specify

the

frequency

found

on

the

white sticker on

the

back

of

the

transmitter.

REPLACING THE BATTERY:

1.

Remove

the

visor

clip

by

sliding

it

out

of

the

groove.

2.

Remove

the

exposed

screw.

3.

Squeeze

the

upper

housing

half

at

the

grooved area and

separate

from

the

lower

half.

4.

Gently

pry

the

battery

up

until it

separates

from

the

clips.

5.

Replace

only

with

Overhead

Door

A23

or

equivalent

12

volt

battery.

Any

other

voltage

may

damage

the

transmitter

and void

the

warranty.

TROUBLESHOOTING

GUIDE

This

troubleshooting

guide

shows

malfunction

symptoms

and their

possible

causes.

Use it

to

help

determine

the

cause

of a problem.

Disconnect

power

to

the

opener

before

opening

the

cover.

The

microprocessor

does

a self

test

when

power

is

connected

to

the

opener,

when

the

pushbutton

or

transmitter

button

is

pushed,

and

at

the

end

of

the

light timing

cycle.

The

self

test

shows

a

system

problem

by

flashing

the

opener

light.

* Requires

the

assistance

of a qualified repairperson.

SYMPTOM

POSSIBLE CAUSE

Opener

light

flashes

at

1

second

Photocell

Wiring open.

intervals

for 7

seconds.

Photocell

inoperable

or

misaligned.

Opener

light

flashes

at

1-1/2

Short

in wall

pushbutton,

second

intervals

for 5 flashes.

lighted

pushbutton

or

pushbutton

circuit.

Opener

inoperative

from

•Both

limit

switches

are on

transmitter

or

pushbutton

when

(Door

at

one

and

the

other

pressed

but

Opener

light

defective).

flashes

at

1

/2

second

intervals

Defective

opener

wiring.

for

15

flashes.

Opener

inoperative

from

Reset

power

to

opener.

transmitter

and

pushbutton.

*Defective

circuit board.

Door will

not

open

using

radio

Short

in wall

pushbutton,

or

pushbutton

when

pressed.

lighted

pushbutton

or

pushbutton

circuit.

Door will

not

open

using radio

Defective

transmitter,

check

but

will

with

pushbutton.

battery

in

transmitter.

*Defective

radio receiver.

Door~artsdown,ruM1

*Reversing

System

indicating

second

and

reverses.

fault.

Door

runs

down,

hits

floor and Improper

adjustment

of

down

reverses

within 1

/2

second.

limit

switch.

*Defective limit

switch.

*Defective

circuit board.

Door

starts

down,

runs

longer

Obstruction

in

doorway

or

than

1

second,

then

reverses.

roller

pathway.

Hard

operating

or

defective

door.

Sensitivity

force

level is

set

too light.

Door

raises,

carriage hits

Improper

adjustment

of up limit

powerhead.

switch.

•Limit

switch

defective.

*Circuit

board

defective.

Door

runs

up,

won't

run

down.

*Down

limit

switch

or circuitry

open.

*Circuit board

defective.

Door

runs

down,

won't

run up. *Up limit

switch

or circuitry

open.

*Circuit board

defective.

Door

runs

down,

hits

*Circuit

Board

defective.

obstruction,

does

not

reverse

immediately,

but

reverses

in

30

seconds.

Motor

runs,

door

will

not

open. Broken

chain,

drive

sprocket

or

drive

gear.

Door

drives

into

powerhead

and

*Defective

circuit board.

does

not

stop

running until

thermal

shutdown.

Page

12

~

IJCi

~

......

~

1056 WIRING SCHEMATIC

PUSHBUTTON A

COMMON B

PHOTOCELL c

LIGHT D

SECURITY

*C

24VDC

• EXTERNAL JUMPER

IS

REQ'D

BETWEEN

AND

24V

DC (F) WHEN SECURITY OPTION

USED. JUMPER

MUST

BE

REMOVED

WH

OPTION IS SELECTED.

PHOTOCELL

RECEIVER

TRAN

-

YEL

0

t--

BLU

0

f--

RED

0

f--

BRN

0 VIONVHT

0

-BLK

ECURITY

!El

!SNOT

~THAT

;MITTER

-----

----- -----

-----

::J

PHOTO

COMMON

_..,

'-=--,

VIO

BLU -VIONVHTI

DOWN LIMIT

SWITCH

RED

-

RED

l

UPLIMIT

~'"Tr-u

I

L_~

lvo1 SENSOR

~T

BOARD

~

-~'

~

><

G~D.

!

_J

"'

BLK

L1

WHT

L2

GRN

_c--

GND.

«

11

J1

1).l

BRN

K 10

K 9

K 8

B).l

BLK

K 7 ACB BOARD

K 6

« 6 BLU

K 4

J3

6).l f CAP.

~

MC

RED

K 3

J2

10l

K 2 \3 1

~

BLK

WHT

./"'

K 1 ¥ M 6).l

~

WHT

'c

~/LAMPS'(

GND.

/ ' /

MODELS 661 AND

566

HAVE

ONE

LAMP

~

?

ITEM

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

"

16

17

18

19

CARRIAGE/TRACK ASSEMBLY

ILLUSTRATED PARTS BREAKDOWN

,,'.~

39

'38

7

I

L-~

16

I

FOR

FELD

A

TIACHMENT

OF

TRACI<

TO

POWERHEAD

USE:

1/4"

-

20

X

5/8"

SCREW

114"

LOCKWASHER

114"

llEX

NUT

LIST OF ILLUSTRATED PARTS

2~

PART

NUMBER DESCRIPTION OTY ITEM

PART

NUMBER DESCRIPTION

076169-0000

BRACKET, FRONT

SPREADER

1

20

106489-0001

CARRIAGE

080019-0001

BOLT, TRACK 1

/4-20

X

9/16"

8

21

106532-0001

CYLINDER, CARRIAGE

107718-0003

PIN, COTTER 1

22

605849-0001

SCREW, EXTRUDING

8-32

X

5/8"

108380-0001

PULLEY, CHAIN 1

23

076150-0000

BRACKET, CHAIN GUIDE

080839-4411

CHAIN

ASSY,

7'

DOOR

1

24

080105-0408

BOLT, HEX HEAD 1

/4-20

X 1"

080839-4891

CHAIN

ASSY,

8'

DOOR

1

25

086480-1620

NUT,

KEPS

1

/4-20

076662-0000

GUIDE, SLIDE 1

26

080105-0608

BOLT, HEX HEAD

3/8-16

X

1"

107465-0004

TRACK, CARRIAGE

7'

DOOR

2 -

-·

27

601108-0012

NUT, HEX LOCK

3/8-16

107465-0005

TRACK, CARRIAGE

8'

DOOR

2

28

106487-0001

PIN, ENGAGEMENT

086621-0672

PIN, CLEVIS 1 /

29

106509-0001

SPRING, CARRIAGE

30

080401-0112

PIN, COTTER

5/64

X

3/4"

077089-0000

ARM,

DRAWBAR 1

31

105789-0001

LEVER,

RELEASE

076557-0000

YOKE 2

32

106491-0002

BRACKET, LATCH

LEVER

33

107596-0001

LEVER, LATCHING

34

107604-0001

RAMP, LATCH

LEVER

086420-0418

BOLT, CARRIAGE

1/4-20

X 2-1/4" 2

35

605875-0001

SCREW, HEX #6 X

3/8"

080220-1628

SCREW,

LAG

2

36

37

106512-0001

PIN,

LEVER

105736-0002

BRACKET, DOOR 1

38

107718-0003

PIN, COTTER

086621-0416

PIN, CLEVIS 1

/4

X

1"

2

39

086649-0023

WASHER, FLAT

R

3

I

QTY

1

4

1

2

8

1

2

1

2

1

3

1

087022-0000

PIN, HITCH 1 Page

14

ITEM PART NO.

1

107425-0001

2

107528-0002

3

107464-0001

4

086480-1232

5

108379-0001

6

102143-0001

7

108452-0001

8

107397-0001

9

086575-0806

10

107871-0002

11

104086-0001

12

107390-0001

14

607558-1006

15

108713-0001

16

107394-0005

17

107776-0003

18

106062-0001

19

604297-3062

20

107390-0002

21

107526-0001

108589-3121

22

108589-3601

108589-3901

23

107

442-0002

24

107611-0002

25

107520-0001

26

076877-0016

27

107443-0001

28

107396-0001

29

106453-0001

30

107530-0001

31

107

606-0002

32

107392-0002

33

107894-0001

34

072017-0001

35

107383-0003

36

108068-0001

Page 15

POWER UNIT ASSEMBLY

PARTS LIST BREAKDOWN

DESCRIPTION ITEM PART NO. DESCRIPTION

SHIELD, LIGHT

37

086168-0007

BUSHING, SNAP

3/8"

COVER ASSEMBLY

38

107473-0001

SWITCH,

LIMIT

MOTOR PLATE ASSEMBLY

39

080278-0810

SCREW,

MACH

4-40

X

5/8"

FH

NUT,

KEPS

8-32

40

107461-0002

LOCATOR, DOWN LIMIT SWITCH

MOTOR, SPLINE

SHAFT

6

POLE

41

107385-0001

LOCATOR, UP LIMIT SWITCH

PIN, GEAR

IDLER

42

072018-0000

BUSHING,

1/2"

ROTOR, OPTIC ASSY

43

107458-0001

WELDMENT BRACKET, LIMIT SWITCH

BRACKET, GEAR

KEEPER

44

107380-0001

PIN, CLEVIS

.245

DIA.

SCREW, THDF

#10-32

X

3/8"

45

107379-0001

PIN, CLEVIS

.183

DIA.

CAPACITOR,

64-77

MFD

220V

46

107510-0001

SCREW,

ADJUSTING

LIMIT SWITCH

GEAR ASSEMBLY, MAIN DRIVE

47

107459-0001

PIN, COVER

(KEEPER)

LAMPH

OLDER

48

607

558-1006

SCREW, THDF

6-32

X

3/8"

SCREW,

THDF

6-32

X

3/8"

49

6011

08-0007

NUT, LOCK

10-32

SHAFT

OUTPUT, COLD HD

50

086480-1620

NUT,

KEPS

1/4-20

MAIN

BRACKET

51

605476-0002

CLIP, WIRE

SPACER, MOTOR PLATE

52

080839-0211

CHAIN,

ROLLER

#65

X

21

PITCH

BUSHING,

5/8"

l.D.

53

108099-0001

HARNESS ASSEMBLY, CONTROL

NS

COLLAR, SET

5/8"

l.D.

54

107854-0001

CLAMP, CAPACITOR

LAMPH

OLDER

55

601108-0006

NUT, HEX LOCK

10-24

NS

GROMMET, PLASTIC

56

108096-0002

HARNESS,

POWER

NS

CONTROLLER, ACB

93,

FREQ

312

57

CONTROLLER, ACB

93,

FREQ

360

58

CONTROLLER, ACB

93,

FREQ

390

59

080324-0003

WASHER, LOCK #8

SCREW,

THDF

6-32

X

3/8"

(GREEN)

NS

60

080288-0810

SCREW, RHMS

4-40

X

5/8"

COVER, COPS BOARD 61

086480-0840

NUT,

KEPS

4-40

PANEL, FRAME

END

62

108338-0001

BOARD ASSEMBLY, OPTO

SENSOR

BUSHING, STRAIN

RELIEF

63

106124-0003

WASHER, NYLON

NS

CORD, POWER

64

BRACKET, TRACK

65

080300-1

604

SCREW, SET 1

/4-20

X 1

/4"

PROTECTOR, SURGE

66

STRIP, TERMINAL 6

LUG

108395-3123

TX

MIL

SW

ODC GRAY

NS

BUSHING, SPLIT SNAP

67

108395-3603

TX

MIL

SW

ODC GRAY

NS

FRAME, MAIN

10839

5-3903

TX

MIL

SW

ODC GRAY

NS

SPROCKET 9 TOOTH

D-BORE

68

107847-0001

WASHER,

WAVE

NS

NUT,

TRAVEL

69

ACTUATOR,

BOTTOM LIMIT SWITCH

70

107870-0001

CLIP, ARROW

PIN,

TRAVEL

NUT

RETAINER 71

086575-0606

SCREW, THDF

8-32

X 3/8

*NS -

NOT

SHOWN

I

POWER

UNIT ASSEMBLY

ILLUSTRATED PARTS BREAKDOWN

Page 16

LIMITED WARRANTY

The

authorized

distributor

of

Overhead Door Corporation

products

whose

name appears

below

("Seller") warrants

this

product

to

be

free

from

defects

in

material and

workmanship

under normal use and service. This

warranty

extends

only

to

the

original

consumer

("Buyer").

During the

following

periods

after

the sale, Seller shall

furnish goods and services indicated to repair or replace

any portion

of

the

system

determined by Seller to

be

defective:

All Overhead Door residential garage door openers

are

sold

with

a

limited

lifetime

warranty

on the motor,

for

as

long

as

you

own

your

home,

and a one year limited

warranty

for

workmanship,

materials, and installation.

See

your

Overhead Door

distributor

for

details.

The foregoing represents Seller's sole obligation

under

this

warranty,

and

is

conditioned upon Buyer giving

notice

to

Seller

within

the respective

warranty

period.

Proof

of

purchase is required.

If

Seller

concludes

that

repair

or

replacement

is

necessary, Seller will commence

work

within

a

reasonable

time

after

the decision to repair or replace

is

made.

This

warranty

does

not

apply if the system has been

altered or repaired by any person

not

authorized by the

Seller, or has been subject to misuse, neglect or

accident.

SELLER

ASSUMES

NO

LIABILITY

FOR

INCIDENTAL

OR

CONSEQUENTIAL DAMAGES, WARRANTIES IMPLIED

BY

LAW

ARE

LIMITED

IN

DURATION TO

ONE

YEAR

FROM

THE DATE

OF

SALE.

This

warranty

gives you specific legal rights, and you may

have other rights

which

vary from state to state. Some

states do

not

allow

limitations on

how

long

an

implied

warranty

lasts, and some states do

not

allow

the

exclusion or limitation

of

incidental or consequential

damages,

so

the above

limitations

or exclusions may

nQt

apply

to

you.

PARTS AND SERVICE

For

parts

and

service,

contact

the

nearest

Distributor.

When

ordering

parts,

please

specify:

MODEL

NUMBER

PART

NUMBER

PART

DESCRIPTION

Repairs

to

transmitter

and

receiver

should

be

performed

by

a

qualified

repairperson.

See

Radio

Control

Instructions.

All-American

Craftsmanship

Made in U.S.A.

Overhead door 1056 User manual

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