Ozark Trail W660.2 User manual

ASSEMBLY INSTRUCTIONS
MODEL W660.2 12 PERSON CABIN TENT WITH SCREEN PORCH 14’ X 16’9”
DANGER
DANGER
WARNING
SAFETY WARNING -
DOs AND DO NOTs
EVERYONE WHO USES THIS TENT SHOULD READ THIS MANUAL AND BECOME FAMILIAR WITH ALL
SAFETY WARNINGS AND PRECAUTIONS FOR SAFE USE, ASSEMBLY, CARE, MAINTENANCE,
AND STORAGE. KEEP THIS MANUAL SO YOU CAN REFER TO IT LATER.
CARBON MONOXIDE GAS WILL KILL YOU
Stoves, heaters, grills, lantern, candles, and other fuel-burning devices that burn propane, natural gas, charcoal, kerosene, coal, or other fuels
produce a toxic gas called carbon monoxide. Because carbon monoxide gas is invisible, odorless, and colorless, a dangerous level of carbon
monoxide gas can accumulate in a tent which cannot be detected by sight, smell, or taste. For these reasons:
• DO NOT use matches, lighters, stoves, heaters, grills, lanterns, candles, cooking equipment, or other fuel-burning devices inside or near a tent.
• DO NOT build fires inside or near a tent.
• DO NOT leave campfires unattended.
Your failure to follow this warning will cause death, serious injury, or permanent disability to you or others.
• DO NOT leave children unattended inside a tent or in camp.
• DO NOT allow children to assemble a tent.
• DO NOT allow children to enter or exit a tent except through the door.
• DO NOT allow children to remain in a closed-up tent on hot days.
Your failure to follow this warning will cause death, serious injury, or permanent disability to your children.
PROTECT YOUR CHILDREN
This tent is made with flame resistant fabric which meets CPAI-84 specification. IT IS NOT FIREPROOF. The fabric will burn if left in continuous
contact with any flame source. The application of any foreign substance to the tent fabric may render the flame-resistant properties ineffective.
Your failure to follow this warning could cause death, serious injury, or permanent disability to you or others.
FLAMMABILITY WARNING KEEP ALL FLAME AND HEAT SOURCES AWAY FROM THIS TENT FABRIC
1. Do not pitch tent near open fire.
2. Do not leave campfire unattended.
3. Do not leave children unattended inside a tent.
4. Do not use heating, lighting or cooking equipment with open flames in or near tents.
5. Do not use other than recommended water repellent compounds on your tent.
6. Do not spray the tent with insecticide.
7. Do not store tent on concrete floor.
CAMPING DO’S AND DON’TS
DO NOT...
1. Always extinguish campfire before leaving area.
2. Exercise care when using electricity and lighting in and near tents.
3. Make certain your tent is properly ventilated in all weather conditions. In extreme weather conditions, snow could obstruct airflow and
cause asphyxiation unless cleared frequently.
4. Anchor your tent securely to provide additional security from changing climatic conditions. Snow pegs, skis and/or heavy rocks may
be necessary to supplement tent stakes and guy cords.
5. Take your tent down and store properly after camping.
DO...
DO NOT LEAVE YOUR TENT SET UP IN DIRECT SUNLIGHT LONGER THAN NECESSARY. THE SUN’S ULTRAVIOLET
(UV) LIGHT DEGRADES ALMOST EVERY FABRIC AND MATERIAL. IF LEFT IN SUNLIGHT FOR PROLONGED PERIODS
OF TIME, FABRIC WILL FADE AND WEAKEN. DO NOT STORE TENT ON CONCRETE FLOOR. DO NOT SPRAY THE
TENT WITH INSECTICIDE.
Your tent is water repellent, however, it is not waterproof. During heavy rain, some leakage may occur. Keep
objects from touching the inside of the tent. Such objects may cause leakage at point of contact. If seam leakage
occurs, it can be controlled by applying a seam sealer compound.
EXERCISE CARE WHEN USING ELECTRIC DEVICES IN AND NEAR TENTS.
Although our tents and screen houses are constructed to rigid specifications, periods of wind or rain
soaking the ground may loosen the stakes and cause the uprights to sink into the ground. This will
weaken the rigidity of the overall structure. Water pockets may also form in the roof if the unit is not
assembled taut, possibly causing broken frames and torn fabric.
If you have questions or need to order a part, call 1-800-325-4121 or send an e-mail to [email protected].
Have your model number or part number ready when you call. DO NOT ORDER BY REFERENCE KEY NUMBER.
Send your request for parts to:
Exxel Outdoors, LLC.
6235 Lookout Road
Boulder, CO 80301
CARE
REPLACEMENT PARTS
MODEL NO W660.2, 14' x 16'9”
A
B
C
D
E
F
G
H
W660M
2
1
1
6
2
6
1
6
2
1
W660R
W660P
W660U
W660.2UP
W660CJ
W660.2CJ
W660ST
W660.2F
A1001
PIN STAKE
7.25 STAKE
DESCRIPTION PART NO.
QTY
REQ
KEY
NO.
13
10
Main Roof Pole
Ridge Roof Pole
Porch Roof Pole
Upright Pole
Porch Upright Pole
Corner Joint
Corner Joint
Complete Frame
Replacement Fly
Guy Rope
Steel Stake
Plastic Stake
A
A
B
C
DDDDDD
E
E
F
F
F
F F
F
FF

AA
B
C
D
E
E
F
FF
F
G G
DD
D
ASSEMBLY INSTRUCTIONS
To prolong the life of the tent floor, select a level, clean area for the campsite. To
prevent damage to the zipper, unzip the door to allow air to enter the tent. To improve
the weather resistance of your tent, it is advisable to use seam sealer to coat all
exposed seams. You should apply only to the underside of the fly and inside seams of
the tent. If applied to the outside seams, discoloration of your tent may occur. Seam
sealer is available in the camping section of any local sporting goods store.
IMPORTANT : WE ADVISE YOU TO ASSEMBLE THE TENT ONCE BEFORE
GOING CAMPING TO BECOME FAMILIAR WITH THE ASSEMBLY OF THE TENT.
NOTE : PLEASE LOOK AT THE REPLACEMENT PARTS DIAGRAM TO SEE HOW
YOUR FRAME IS ASSEMBLED.
STEP 1 : Spread the tent out flat, floor side down. Unzip the doors.
STEP 2 : Stake tent to the ground by inserting steel stakes through the
rings located at each tent corner. Hammer stakes into the ground at a
45° angle by using a hammer or mallet, making sure to pull tent floor
out even and snug. Continue to stake down all intermediate stake loops.
STEP 3 : Locate the four fiberglass tent poles. Extend
each fiberglass pole by pulling out each section and
placing the pole ends into the metal ferrule connectors.
The two longest fiberglass poles (A) are the main roof
poles, which run diagonally corner to corner across
your tent roof. The next shorter fiberglass pole (B) is
the center roof ridge pole, which runs front to back
across your tent. The shortest fiberglass pole is the
screen porch roof pole (C). Please see tent top view.
STEP 4 : While making sure the tent sleeves at the roof
of the tent are in line with each other, slide the two longest tent poles (A) through the
red pole sleeves that are opposite each other on the roof of the tent. Slide the center ridge
tent pole (B) through the tan sleeves at the center roof of the tent. The center pole should
go above the other poles where they cross two form an “X”. Please see tent Top View.
STEP 5 : Attach the plastic corner joints (F) to one end of each fiberglass
pole. The smaller opening of the corner joints with “teeth” fit over the
ferrules on the fiberglass pole ends.
STEP 6 : Flex the fiberglass poles and attach the corner joints at the other end of each
of the three roof poles.
STEP 7 : Tie the tent roof poles into place at the top center
of the tent with the fabric ties.
STEP 8 : Extend each of the eight steel poles, by pulling out each
wire-corded section and placing the jointed ends into the connected pole sections. The
six poles with the D-ring are the main tent upright poles (D). The remaining two are the
screen porch upright poles.
STEP 17 : Guy ropes have been provided for the fly. Extend each of the guy ropes
which are attached to the fly edges. Make a loop at the opposite
end of the guy rope, by using slider as shown and place loop
over a tent stake. Adjust slider to make guy rope tight and stake
to the ground.
STEP 16 : Secure the tent to the fly by wrapping the Velcro fasteners
at each corner of the fly around the metal tent poles as well as securing
the ties on the underside of the fly to the corner joints.
Tent should appear
as shown.
NOTE : To take down tent, follow steps above in the reverse order. Be sure to leave
door and windows unzipped. Place stakes into stake bag and poles into pole bag,
which are provided. Make sure tent is clean and dry before storing. The tent
should be folded into equal parts toward the center of the tent to distribute the bulk.
Fold fly and lay on top of tent. Start a small tight roll, the width of the carry bag, with
the pole bag placed at the end opposite the door. Roll tent toward door to allow air to
escape. Once rolled, tie a string or rope around tent to hold into place. Place tent,
frame and stakes into carry bag.
Tent should appear
as shown.
STEP 9 : With an adult at each corner on one side of the tent, insert
the end of the steel main upright poles (D) into the bottom opening of
the plastic corner joints. Position the two steel upright poles so the “D”
ring for the fly attachment is on the upper end of the pole.
STEP 10 : Each adult should lift up on the steel pole and while raising
one side of tent, place the bottom end of the steel pole over the metal
pins located on the rings at the base of the tent.
STEP 11 : Using the four remaining main upright poles (D) , insert one
steel pole into the open end of each of the plastic joints at the center of
the tent. One person will need to go inside the front screen room to do this. Follow the
same instructions as in Step 9, position the steel poles so that the “D” ring for the fly
attachment is closer to the top. With an adult on each side of the tent,
raise the tent and place lower end of the steel poles over the metal
pins at the tent corners. Repeat at the opposite side of the tent.
STEP 12 : Clip the plastic hooks on the tent walls around the steel poles.
STEP 13 : Slide the screen porch roof pole (C) through the blue pole
sleeve on top of the screen porch. Insert the ends of the pole into the
smaller opening of the corner joints (G).
STEP 14 : Insert the side upright pole (E) into larger opening of corner joint (G)
connector. Slide the pole onto corresponding pin at the base of the tent. Repeat
for the opposite side of them room.
STEP 15 : Unfold fly and stretch out all corners. Place the fly over the
tent. Attach the fly to the tent by attaching the plastic hooks on the fly
edges to the “D” rings on the steel uprights.
Top View.
MODEL W660.2 12 PERSON CABIN TENT WITH SCREEN PORCH 14’ X 16’9”
WARNING : Elastic cords can snap back and hit your eye.
To reduce the risk of injury to you and others:
• Keep your body and face clear.
• Do not over stretch elastic cords.
• Maintain firm grip on hook.
• Pull the hook toward you; if it slips it will spring away from you.
• Make sure hook is fully clipped to tent before releasing.
• Wear protective eye wear during tent assembly.
Your failure to follow this warning could cause serious injury or
permanent disability.
ATTENTION: To increase the stability of your tent, ALL guy ropes attached to the tent
and the fly should be staked out. The diagrams below show the angles at which the guy
ropes should be staked out.