Ozito DETAIL SANDER User manual

DETAIL
SANDER
125W
INSTRUCTION MANUAL
SPECIFICATIONS
Motor: 125W
No Load Spead: 14,000 opm
Paper Fitment: Hook and
Loop
Power Cord: 2m SAA
Weight: 1.02kg
DSR-2100
WHAT’S IN THE BOX
Detail Sander
Sandpaper Sheet
Dust Bag
ozito.com.au

ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
KNOW YOUR PRODUCT
1. HOOK AND LOOP SANDING SHEET
1. When placing the sheet, align the holes on the sanding sheet with
the holes on the sanding pad.
5. Dust Bag 6. Hook & Loop Sanding Sheet
ACCESSORIES
1 On/Off Switch
2 Hook & Loop Backing Pad
3 Soft Grip
4 Dust Bag Adaptor
DETAIL SANDER
SETUP & PREPARATION
2. Replace the sanding sheet when it is worn.
3. Replace hook &
loop backing pad
when worn (see
maintenance section).
Ensure the tool is disconnected from the power supply before
performing any of the following operations.

2. DUST BAG 3. ON/OFF SWITCH
2. To turn on, press the on/off switch to the “I” position.
3. To turn off, depress the on/off switch to the “0” position.
2. To remove, pull
the dust bag away
from the extraction
port.
1. Push the dust
bag onto the dust
extraction port.
CAUTION: GUIDE THE CORD DURING SANDING TO
PREVENT IT BEING CAUGHT ON THE WORKPIECE,
OR OTHER OBJECTS.
OPERATION
1/3
The tool is recommended for use with a residual current
device with a rated residual current of 30mA or less.
1. Connect the tool to the mains power supply.
2. Empty dust bag when it becomes 1/3full for optimum dust extraction.
Install
Remove
Empty

2. Firmly grasp the sander and turn the sander on.
DSR-2100
4. SANDING
Backward/ Forward Side to Side
3. Let the motor build up
to maximum speed.
Gradually lower it
onto the workpiece
with a slight forward
movement.
4. For optimum results, use either of these strokes.
5. Upon completion of the sanding operation, remove the sander
from the workpiece. Turn off the sander.
1. Secure the material to be sanded.

MAINTENANCE
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
TROUBLE SHOOTING
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recycling packaging reduces the need for landll and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
V Hz
~ W
/bpm
ø
/min
n
o
Volts
Alternating current
Revolutions or
reciprocation per minute
Orbital per minute
Double insulated
Warning
Hertz
Watts
No load speed
Diameter
Regulator compliance mark
• Keep the ventilation vents of the sander clean at all times, if possible, prevent
foreign matter from entering the vents.
• After each use, blow air through the sander housing to ensure it is free from
all dust particles which may build up. Build up of dust particles may cause the
drill to overheat and fail.
• If the enclosure of the drill requires cleaning, do not use solvents but a moist
soft cloth only. Never let any liquid get inside the drill; never immerse any part
of the drill into a liquid.
Replacing the Hook & Loop Backing Pad
After considerable use, the hook and loop backing pad (2) surface will
become worn, and must be replaced when it no longer offers a rm grip. The
replacement backing pad can be ordered through the Special Orders Desk at
any Bunnings store.
1. To replace, remove the four philips head screws by rotating anti-clockwise.
2. Place new backing pad on the tool and retighten the four philips head
screws by rotating clockwise.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the tool by an unauthorised person or by mishandling
of the tool.
Sparking visible through the housing air vents
A small amount of sparking may be visible through the housing vents.
This is normal and does not indicate a problem.
Excessive sparking visible through the housing air vents
and/or the drill failing to operate
May indicate the carbon brushes have worn out and need to be replaced. Carbon
brushes should only be replaced by a qualied electrician or power tool repairer.
Sandpaper Selection
Selecting the correct grit of sandpaper is an important step in achieving
optimum results. Coarse grit will remove the most material. Finer grit will
produce a smoother nish. The condition of the workpiece will determine the
grit of the sandpaper to be used. The higher the grit number, the ner the
grade of sandpaper.
If the surface is rough, start with a coarse grit and sand until the surface is
uniform. Medium grit may then be used to remove scratches left by the coarser
grit. Finer grit is then used to nish the surface. Always continue sanding with
each grade of sandpaper until the surface is uniform.
MATERIAL APPROPRIATE GRIT
Coarse Sanding Fine Sanding
Paintwork 180 400
Wood: Softwood 60 240
Hardwood 60 180
Veneer 240 320
Note: If intermediate sanding is required, choose a grit rating between coarse and
ne. The above table is intended as a guide only. To ensure a satisfactory result,
a small, inconspicuous area should rst be tested to ensure the grit of sandpaper
chosen is suitable for the desired nish.
Sanding Tips
Never force the sander. The weight of the sander supplies adequate pressure,
allowing the sandpaper to do the work. Applying additional pressure will slow the
motor, rapidly wear the sandpaper, and greatly reduce the sander speed. This will
slow the removal rate and produce an inferior quality surface.
CAUTION: Excessive pressure will overload the motor, causing possible damage
to the sander by overheating the motor; or damage to the workpiece.
Be sure to check your workpiece often. The sander is capable of removing
material rapidly, especially with coarse paper.
The orbital action of your sander allows you to sand with the grain, or at any angle
across it for most sanding jobs. In the nal stages a better nish will be achieved
by sanding with the grain.
Do not sand on one spot for too long. The sander’s rapid action may remove too
much material, creating an uneven surface.
Switch SPDSR2100-08
Dust Bag SPDSR2100-14
Backing Pad SPDSR2100-25
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
Read Instruction Manual

SPARE PARTS Tool: 125W Detail Sander
Model No. DSR-2100
Item
No. Description Part No.
How To Order
12
13
14
25
Carbon Brush (Pair)
Dust Bag Support
Dust Bag
Velcro Pad
SPDSR2100-12
SPDSR2100-13
SPDSR2100-14
SPDSR2100-25
Available spare parts can be ordered through the Special Orders Desk at any Bunnings Warehouse. If you
have any further questions, please contact Ozito Customer Service on:
Australia: 1800 069 486
New Zealand: 0508 069 486
[email protected]
The following is a list of spare parts carried by Ozito.
Please contact Customer Service for any parts not
listed.
1 2 3 4 5 6 7 8 9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Item
No. Description Part No.

WARNING!
• Hold power tool by insulated gripping surfaces, because the sanding pad
may contact its own cord. Cutting a “live” wire may make exposed metal parts of
the power tool “live” and could give the operator an electric shock.
Recommendation that the tool always be supplied via a residual current device
with a rated residual current of 30 mA or less.
Unplug the sander before changing accessories. Accidental start-ups may occur if
the sander is plugged in while changing an accessory.
Disposing of dust. Be extremely careful of dust disposal, materials in ne particle
form may be explosive. Do not throw sanding dust on an open re. Spontaneous
combustion, may in time, result from a mixture of oil or water with dust particles.
Always wear eye protection and a dust mask for dusty applications and when
sanding overhead. Sanding particles can be absorbed by your eyes and inhaled
easily and may cause health complications.
Use special precautions when sanding chemically pressure treated timber,
paint that may be lead based, or any other materials that may contain
carcinogens. A suitable breathing respirator and protective clothing must be worn
by all persons entering the work area. Work should be sealed by plastic sheeting and
persons not protected should be kept out until work area is thoroughly cleaned.
Do not ‘wet sand’ with this sander. Liquids entering the motor housing are an
electrical shock hazard.
Do not use sandpaper intended for larger sanding pads. Larger sandpaper will
extend beyond the sanding pad causing snagging, tearing of the paper or kick-back.
Extra paper extending beyond the sanding pad can also cause serious lacerations.
WARNING!
Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contain chemicals known to cause cancer, birth defects or other
reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints;
• Crystalline silica from bricks, cement and other masonry products, and;
• Arsenic and chromium from chemically-treated timber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area and
work with approved safety equipment, such as dust masks that are specially designed
to lter out microscopic particles.
DETAIL SANDER SAFETY WARNINGS
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of re, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
This tool is double insulated in accordance with AS/NZS 60745-1;
therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid
a hazard.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure
within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitable for the power input of the tool or which is damaged or defective may result in a risk of re and electric
shock.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching
outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
nger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool
is maintained.
b. If the supply cord is damaged, it must be replaced by the manufacturer,
its service agent or similarly qualied persons in order to avoid a hazard.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY

IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase. If a product is defective it will
be replaced in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example: carbon
brushes, dust bags, backing pads and sanding sheets.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
0712