Ozito PDS-2000 User manual

PORTABLE
DRYWALL
SANDER
225MM (9”)
INSTRUCTION MANUAL
SPECIFICATIONS
Voltage: 230-240V ~ 50Hz
Power: 1200W
No Load Speed: 1,500-2,300/min
Sandpaper Diameter: 225mm
Dust Port: 35mm
Weight: 2.75kg
WHAT’S IN THE BOX
Drywall Sander
Dust Hose & Bag
Shoulder Belt
Side Handle
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
ozito.com.au
Hex Key
Sand Paper x 8
PDS-2000
0816
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase and is intended for DIY (Do It
Yourself) use only. If a product is defective it will be replaced in
accordance with the terms of this warranty. Warranty excludes
consumable parts, for example: carbon brushes, dust bag, backing
pads, etc.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.

ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
1 Variable Speed Dial
2 Lock-On Button
3 On/Off Trigger
4 Sure Grip Handle
5 Side Handle
6 Hook & Loop Sanding Base
7 Vacuum Speed Control
8 Dust Extraction Port
KNOW YOUR PRODUCT
5 6 7
1 2 3 4
8
1. SANDING SHEET FITMENT
9 Dust Hose
10 Dust Bag
11 Shoulder Belt
12 Sand Paper x 8
13 Hex Key
ACCESSORIES
PORTABLE DRYWALL SANDER
SETUP & PREPARATION
119 10 12 13
CAUTION: ENSURE THE TOOL IS DISCONNECTED
FROM THE POWER SUPPLY BEFORE PERFORMING
ANY OF THE FOLLOWING OPERATIONS.
2 Once the holes are aligned,
press the sanding sheet
rmly onto the hook and
loop sanding pad.
3 To remove the sanding
sheet simply peel the sheet
off the pad.
1 Align the holes on the sheet with the holes on the sanding pad.
The holes on the bottom of the sanding pad allow dust to be
removed from the work piece through the dust hose and into the
dust bag.

3. SIDE HANDLE & SHOULDER BELT
2. DUST BAG
The dust hose and dust bag allow for dust to be captured for easy
clean up and should be tted to help maintain a clean and health
working environment.
The supplied shoulder belt can be attached to the tool to help carry
some of the weight of the tool.
The dust bag has a handle to allow you to carry the dust bag with
you while you operate the tool around the room.
Fitting the Dust Bag and Hose
Sander Shoulder Belt
Dust Bag Carry Handle
Attaching the Side Handle
Emptying the Dust Bag
1 Push the end of the dust
hose onto the dust port at
the back of the tool.
1 Attach the clips at the end
of the belt to the hooks on
the front of the sander.
1 Position the dust bag over a
bin and slide the plastic clip
at the base of the dust bag
sideways.
2 To remove the dust
bag and hose, pull
the end of the hose
off the tools dust port.
2 Place the belt over
your shoulder.
2 Once emptied, slide
the plastic clip back
onto the base of the
dust bag to seal the
bag.
The dust bag should be
emptied when the bag
is half full, to maintain
optimal dust extraction.
1 Place the carry
handle over your
shoulder.
1 Attach the side
handle by rotating
clockwise into 1 of
the 2 holes either
side of the tool.

4. CONTROLS 5.
SANDING
OPERATION
PDS-2000
CAUTION: THE TOOL IS RECOMMENDED FOR THE
USE WITH A RESIDUAL CURRENT DEVICE WITH A
RATED CURRENT OF 30mA OR LESS.
The speed of the tool can be adjusted to suit different applications. A
high speed is suitable for ne grain sand paper to achieve a smooth
nish. A lower speed is suitable for sanding with coarse sand paper
for fast material removal.
The system allows dust to be extracted from the working surface
into the dust bag, helping to maintain a clean and health working
environment.
The extraction system is powered by an internal fan attached to the
motor, therefore will only function while the tool is in operation.
Variable Speed Dial
Self Extraction Dust System
On/Off Trigger
Lock-On Button
1 Rotate the variable speed
dial to the desired setting.
1 To start the sander,
squeeze the on/off trigger.
2 To stop the sander, release
the on/off trigger.
1 Squeeze the on/off
trigger, then press
the lock-on button.
The lock-on button allows you to continue operation without having
to hold down the on/off trigger.
2 To stop operation,
press and release the
on/off trigger.
1 Rotate the vacuum
speed control to set
the desired dust
extraction speed.
Note: Clockwise for
faster dust extraction or
anti-clockwise for less.
1 Ensure the side handle
is securely attached and
the dust bag is completely
closed.
3 Hold the tool rmly and
start the sander.
2 Adjust the variable
speed dial and
the vacuum speed
control to the desired
setting.
4 Place the sanding
base at onto the wall
or ceiling and move
from side to side
smoothly.
Note: It is recommended to keep the motor running for a short
period of time after sanding, so that residual dust can be
collected into the bag.
Note: Do not force the tool or apply excessive pressure, this may
cause damage to the motor. Let the tool do the work.

• Keep the vents of the sander clean at all times. If possible, prevent foreign
matter from entering the vents.
• After each use, blow air through the sander housing to ensure it is free from
all dust particles which may build up. Build up of dust particles may cause the
sander to overheat and fail.
• If the enclosure of the sander requires cleaning, do not use solvents but a
moist soft cloth only. Never let any liquid get inside the sander; never immerse
any part of the sander into a liquid.
Carbon Brushes
When the carbon brushes wear out, the sander
will spark and/or stop. Discontinue use as soon
as this happens. They should be replaced prior to
recommencing use of the sander. Carbon brushes
are a wearing component of the sander and are
therefore not covered under warranty. Continuing
to use the sander when carbon brushes need to
be replaced may cause permanent damage to the
sander. Carbon brushes will wear out after many uses. When the carbon
brushes need to be replaced, take the sander to an electrician or a power tool
repairer for a quick and low cost replacement. Always replace both carbon
brushes at the same time.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the sander by an unauthorised person or by
mishandling of the sander.
MAINTENANCE
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
TROUBLE SHOOTING
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recycling packaging reduces the need for landll and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
Dust extraction system is not working
The dust extraction system is powered by an internal fan attached to the tools
motor, therefore will only function while the tool is in operation. Higher speed
provides better extraction.
Sparking visible through the housing air vents
A small amount of sparking may be visible through the housing vents.
This is normal and does not indicate a problem.
Excessive sparking visible through the housing air vents
and/or the drill failing to operate
May indicate the carbon brushes have worn out and need to be replaced. Carbon
brushes should only be replaced by a qualied electrician or power tool repairer.
Sandpaper Selection
Selecting the correct grit of sandpaper is an important step in achieving optimum
results. Coarse grit will remove the most material. Finer grit will produce a
smoother nish. The condition of the work piece will determine the grit of
the sandpaper to be used. The higher the grit number, the ner the grade of
sandpaper.
If the surface is rough, start with a coarse grit and sand until the surface is
uniform. Medium grit may then be used to remove scratches left by the coarser
grit. Finer grit is then used to nish the surface. Always continue sanding with
each grade of sandpaper until the surface is uniform.
Note: If intermediate sanding is required, choose a grit rating between coarse and
ne. The above table is intended as a guide only. To ensure a satisfactory result,
a small, inconspicuous area should rst be tested to ensure the grit of sandpaper
chosen is suitable for the desired nish.
Sanding Tips
Never force the sander. The weight of the sander supplies adequate pressure,
allowing the sandpaper to do the work. Applying additional pressure will slow the
motor, rapidly wear the sandpaper, and greatly reduce the sander speed. This will
slow the removal rate and produce an inferior quality surface.
CAUTION: Excessive pressure will overload the motor, causing possible damage
to the sander by overheating the motor; or damage to the work piece.
Be sure to check your work piece often. The sander is capable of removing
material rapidly, especially with coarse paper.
The orbital action of your sander allows you to sand with the grain, or at any angle
across it for most sanding jobs. In the nal stages a better nish will be achieved
by sanding with the grain.
Do not sand on one spot for too long. The sander’s rapid action may remove too
much material, creating an uneven surface.
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
Warning Read instruction manual
Wear eye protection
Double insulated
min-1 Revolutions or
reciprocation per minute n0No load speed
V Volts Hz Hertz
~ Alternating current W Watts
Diameter
Regulator compliance mark
Wear ear protection
mm Millimetres

DRYWALL SANDER SAFETY WARNINGS
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of re, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
This tool is double insulated therefore no earth wire is required.
If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord available
through the service organization.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure
within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitable for the power input of the tool or which is damaged or defective may result in a risk of re and electric
shock.
Recommendation that the tool always be supplied via a residual current device with a rated residual current
of 30mA or less.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
nger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
WARNING! This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person responsible
for their safety.
Safety Warnings common for Sanding Operations:
a) This power tool is intended to function as a sander. Read all safety warnings, instructions,
illustrations and specications provided with this power tool. Failure to follow all instructions listed
below may result in electric shock, re and/or serious injury.
b) Operations such as grinding, wire brushing or cutting-off are not recommended to be performed
with this power tool. Operations for which the power tool was not designed may create a hazard and
cause personal injury.
c) Do not use accessories which are not specically designed and recommended by the tool
manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe
operation.
d) The rated speed of the accessory must be at least equal to the maximum speed marked on the
power tool. Accessories running faster than their rated speed can break and y apart.
e) The outside diameter and the thickness of your accessory must be within the capacity rating of
your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
f) Threaded mounting of accessories must match the spindle thread. Accessories that do not match
the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss
of control.
g) Do not use a damaged accessory. Before each use inspect the accessory such as a backing pad
for cracks, tears or excess wear. If power tool or accessory is dropped, inspect for damage or
install an undamaged accessory. After inspecting and installing an accessory, position yourself
and bystanders away from the plane of the rotating accessory and run the power tool at maximum
no-load speed for one minute. Damaged accessories will normally break apart during this test time.
h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or
safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron
capable of stopping small abrasive or work piece fragments. The eye protection must be capable
of stopping ying debris generated by various operations . The dust mask or respirator must be capable
of ltrating particles generated by your operation. Prolonged exposure to high intensity noise may cause
hearing loss.
i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear
personal protective equipment. Fragments of work piece or of a broken accessory may y away and
cause injury beyond immediate area of operation.
k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged
and your hand or arm may be pulled into the spinning accessory.
l) Never lay the power tool down until the accessory has come to a complete stop. The spinning
accessory may grab the surface and pull the power tool out of your control.
m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the accessory into your body.
n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause electrical hazards.
o) Do not operate the power tool near ammable materials. Sparks could ignite these materials.
p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in
electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other
accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the
uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the
binding.
For example, if an abrasive wheel is snagged or pinched by the work piece, the edge of the wheel that is
entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick
out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s
movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
a) Maintain a rm grip on the power tool and position your body and arm to allow you to resist
kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or
torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper
precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will
propel the tool in direction opposite to the wheel’s movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause
loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent
kickback and loss of control.
Safety Warnings Specic for Sanding Operations
a) Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations,
when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a
laceration hazard and may cause snagging, tearing of the disc or kickback.
Unplug the sander before changing accessories. Accidental start-ups may occur if the sander is plugged
in while changing an accessory.
Disposing of dust. Be extremely careful of dust disposal, materials in ne particle form may be explosive.
Do not throw sanding dust on an open re. Spontaneous combustion, may in time, result from a mixture of oil
or water with dust particles.
WARNING! Some dust created by power sanding, sawing, grinding, drilling and other construction
activities contain chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints;
• Crystalline silica from bricks, cement and other masonry products, and;
• Arsenic and chromium from chemically-treated timber.
The risk from such exposures vary depending on how often you do this type of work. To reduce your
exposure to these chemicals; work in a well ventilated area, and work with approved safety equipment, such
as those dust masks that are specically designed to lter out microscopic particles.