Ozone Swim 1000 Series User manual

1000, 2000 & 3000 SERIES
®
USER
MANUAL

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This manual contains important information about the operation and safe
use of this product.
READ AND FOLLOW ALL INSTRUCTIONS. IMPORTANT SAFETY
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS
WARNING
This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience
and knowledge, unless they have been given supervision or instruction
concerning the use of the appliance by a person responsible for their safety.
Children should be supervised to ensure they do not play with the appliance.
WARNING
Do not open Electronic Control Unit. There is no user-serviceable part in
the control box. Repairs are only to be made by an Ozone Swim qualied
technician, if the supply cord is damaged, it shall only be replaced by the
manufacturer or its service agent or similarly qualied person to avoid a
hazard.
WARNING
Do not operate electrolytic cell without proper ow or water circulation as
this may cause damage to the unit.
CAUTION
This unit is not intended for use with temporary or fold-able/storable pools.
All pipe-work associated with this system is intended to be xed and should
remain intact following installation by qualied personnel.
Important Safety Information
Congratulations on your choice of an Ozone Swim pool purication system
for your swimming pool. The Ozone Swim you have purchased is designed
for easy and simplistic operation and maintenance.
Please take the time to read these instructions thoroughly before attempting
to operate your unit. Should you require additional information or further
assistance do not hesitate to contact your local Ozone Swim representative
or visit our website www.ozoneswim.com.au
Note: If you are using this system for pools with integrated Spa, you may
require a degas vessel if the pool return goes to the spa rst. Alternately,
your installer may t a ow switch to idle the system while the spa is in use.
Note: For installations where the lter/chlorination system is below the level
of the pool, a drain valve must be tted to keep the ozone outlet line dry
should any water backow through the line. This drain valve is available from
Maytronics.
Ozone Swim Pool Purification Systems

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CONTENTS
Important Safety Information 2
FEATURES 6
1.1 Control Unit Features 7
INSTALLATION 8
2.1 Installation Guide 9
2.2 Important Notes 11
OPERATIONS 15
3.1 Operating Instructions 16
MAINTENANCE 20
4.1 Maintenance 21
4.2 Water Chemistry 21
WARRANTY 22
5.1 Warranty Information 23
TROUBLESHOOT 24
6.1 Troubleshooting 25

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1Ozone run indicator 8Air Filter
2Chlorine Cell Output display 9Ozone Output
3Fuse 10 Positive Cell Lead (Red)
4Sanitation Switch 11 Negative Cell Lead (Black)
5Master Switch 12 Gas Sensor Connector (White)
6Chlorine Cell Output Control 13 Timer
7Pump Outlet Socket
1.1 Control Unit Features
FEATURES
13
4 5
3
789
10
11
12
1
26

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Note: If this system is installed below water level, ensure you have a
drain valve tted to the ozone outlet.
Step 1:
Mount Ozone Swim control unit a maximum of 1.5 meters from the lter and
chlorine cell. Fit two screws 380mm apart (screws supplied for control box).
Install the Ozone Swim control unit a minimum of 900mm above ground
level in an area protected from the elements to eliminate possible damage
from severe weather conditions. (if system is below water level, install drain
valve as per instructions)
Step 2:
Plumb chlorine cell onto return pipe after lter, ensuring there is a gas trap
(see images below)
Step 3:
Plumb Ozone injector manifold after chlorine cell on the return line of the
pool ensuring direction of ozone injector manifold is correct.
2.1 Installation Guide
INSTALLATION
PUMP
MEDIA FILTER
CHLORINATOR
CELL
INJECTION
MANIFOLD
return
to pool
from
pool
®
1000, 2000, 3000 SERIES

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Step 4:
Connect supplied Teon tubing (see label on Teon tubing for direction
ensuring non-return valve is in the correct direction) onto the ozone injector
manifold by connecting to the compression tting on venturi.
Step 5:
Connect the chlorine cell cable to the three colour coded terminals located
on chlorine cell. (Terminals need to be slightly crimped for snug t).
Step 6:
Ensure appropriate salt/mineral levels are achieved (3500ppm) and
dissolved. (conrm with builder that chemicals can be added to the pool).
Step 7:
Leave plumbing to cure for a 24-hour period for best results.
Step 8:
Set timer on Ozone Swim system to recommended run time for pool size
and environment (refer to page 12).
Step 9:
Plug pump power cable into Ozone Swim unit below timer. Turn unit ON to
manual. Ozone light should be on. Check all plumbing for visible leaks.
Step 10:
Adjust the Chlorine cell output to recommended output.
Note: We recommend running your system at maximum output for the
rst week of operation.
Step 11:
Set the master switch to the Auto position.
2.2 Important Notes
Chlorinator Cell Housing Installation
The Ozone Swim cell housing must be plumbed into the return line of the
pool lter system after the lter and any diversion values.
In situations where a heater is incorporated, the Ozone Swim cell housing
must be installed after the heater. Should a solar heating system be installed,
the housing must be plumbed after the solar diverters and after the water
exits the solar system and re-joins the main stream pool return line. Ensure
there is a gas trap by always installing the chlorinator cell at a higher level
than the lter (see below).
CHLORINATOR
CELL
MEDIA FILTER
CHLORINATOR
CELL
CARTRIDGE
FILTER
CHLORINATOR
CELL
CARTRIDGE
FILTER
SAFESAFE
DANGEROUS

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Pump Outlet Socket
A 240 volt pump output power socket is supplied and located on the left-
hand underside of the power supply. Your pool pump power supply lead
should be plugged in to the socket so that when the time clock switches at
the designated times both the Ozone Swim and the and pump will activate
in unison.
The pump socket is designed to operate a single pool pump of maximum
1.5 hp (horse power) only. Do not attempt to operate any equipment other
than your pool pump from this socket as damage might occur to the power
supply unit that is not covered under warranty.
Standard "Non-Flooded" Installation
from
filter
CHLORINATOR
CELL
INJECTION
MANIFOLD
®
CONTROL BOX
POOL
return to pool
OzoneSwim control box must
be mounted above water level.
For below water level installs,
see “Flooded System” instructions.
Flooded Installation
For installations where control box is below water level)
from
filter
CHLORINATOR
CELL
INJECTION
MANIFOLD DRAIN VALVE
®
CONTROL BOX
POOL
return to pool
If water level is above the
OzoneSwim control box, a
drain valve must be fitted.

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Installation with De-Gas Chamber
from
filter
CHLORINATOR
CELL
®
CONTROL BOX
POOL
return to pool
Control box must be installed
above water level.
DE-GAS VESSEL
INJECTION
MANIFOLD
OPERATIONS

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• Ensure the salt/mineral cell is switched o until the salt/minerals
have been completely dissolved in the pool.
• To achieve the correct salt/mineral levels in new pools you need to
know the pool capacity, you can then work out the amount of salt/
minerals required in kilograms (2 x 20kg bags per 10,000L),
• For example: pool size 60,000L = 240KG of salt/minerals.
3.1 Operating Instructions
Salt/ Mineral Requirements
All combination units require 3500-4500ppm salt/mineral levels
Using only rened swimming pool salt or minerals, add the desired quality to
the swimming pool water. To assist in the rapid dissolving and mixing, sweep
or brush the solids until they are fully dissolved.
Note: Undissolved salt may result in staining of your pool’s interior walls.
Achieving the correct salt/mineral levels
New Pools
Existing Pools
For best results, the salt concentration in the pool water is required to be
within an average range of approximately 3,500 to 4,500 parts per million
(ppm). These gures are temperature dependant. In summer time as
temperature rise salt levels may require slight reduction while in winter time
the reverse may be true to allow optimum performance of the unit.
To establish the salt level in an existing pool, take a water sample to your
local pool shop for testing, they will tell you the current salt/mineral levels
and advise the correct course of action required.
• Set the sanitation switch to the “on” position
• Set the master switch to “manual” position to turn the unit
on
• Once the salt/minerals have been added and dissolved
turn the cell production dial to the required position based
on the season and the size of the pool (set to max output to
start with and adjust down as required)
• Set the timer (see setting the timer) to run for the
recommended times (4-6 hours for winter / 8-10 hours for
summer) switch the system to auto and the unit will now be
controlled by the timer
• To set current time, rotate minute hand clockwise until
arrow head aligns with correct time.
Note: This will need to be reset whenever the power is
disconnected from the unit and for daylight saving time
changes.
Note: Only rotate clockwise to set. Rotating incorrectly will
damage the time clock.
• To set ON/OFF times, move required tappets to
appropriate position. Inner position for OFF and outer
position for ON.
Note: proper operation requires that the appropriate switch
settings below are enabled
• Each of the tappets on outer edge of the timer represents
15-minute intervals.
Note: If you require your Ozone Swim to be connected to an
o-peak tari we recommend the use of an appropriate battery
backup time clock for that purpose.
Master Switch
O The system will not operate
Auto The time clock will automatically switch your pool
equipment on or o at your designated times.
Manual The timer is by-passed, the system will operate all
functions permanently
Ozone Swim 1000, 2000 and 3000 series User Manual –JULY 2017 ENG rev 2.0
Page 11 | 15
•Set the timer (see setting the timer) to run for the recommended times (4-6 hours
for winter and 8-10 hours for summer) switch the system to auto and the unit will
now be controlled by the timer
•To set current time, rotate minute hand clockwise until arrow head aligns with
correct time.
oNote: This will need to be reset whenever the power is disconnected from
the unit and for daylight saving time changes.
oNote: Only rotate clockwise to set. Rotating incorrectly will damage the time
clock.
•To set ON/OFF times, move required tappets to appropriate position. Inner position
for OFF and outer position for ON.
oNote: proper operation requires that the appropriate switch settings below
are enabled
•Each of the tappets on outer edge of the timer represents 15-minute intervals.
(NOTE) If you require your Ozone Swim to be connected to an off-peak tariff we recommend the
use of an appropriate battery backup time clock for that purpose.
Checking Chlorination output
The chlorine cell output controller regulates the amount of chlorine production relevant to
the position it has been set to. By adjusting the cell output controller clockwise, you
increase chlorine production and by turning anti clockwise you reduce production. Do not
attempt to turn the controller beyond its stops as this could cause damage to your unit that
is not covered by warranty.
To ensure your Chlorinator is working correctly, follow the steps below
•Ensure the cell production is at maximum
•With the unit running take a sample of water from the skimmer box and conduct a
chlorine test, note the result
•Take a sample of water from directly in from of the return to the pool outlet and
conduct a chlorine test, note the result
•If the latter is higher in chlorine than the first test, your ozone Swim is efficiently
producing chlorine (if not please see troubleshooting)
Checking Ozone output
To ensure your Ozone is working follow the steps below
•Check that the green ozone light is on

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To ensure your Ozone is working follow the steps below
• Check that the green ozone light is on
• Check that there is suction at the air lter on the bottom of the
power pack
• Check there is bubbles at the return jets when the system is
running
Checking Chlorination Output
Checking Ozone Output
The chlorine cell output controller regulates the amount of chlorine
production relevant to the position it has been set to. By adjusting the cell
output controller clockwise, you increase chlorine production and by turning
anti clockwise you reduce production. Do not attempt to turn the controller
beyond its stops as this could cause damage to your unit that is not covered
by warranty.
To ensure your Chlorinator is working correctly, follow the steps below
• Ensure the cell production is at maximum
• With the unit running take a sample of water from the skimmer box
and conduct a chlorine test, note the result
• Take a sample of water from directly in from of the return to the
pool outlet and conduct a chlorine test, note the result
• If the latter is higher in chlorine than the rst test, your Ozone
Swim is eciently producing chlorine (if not please see
TROUBLESHOOTING)
Cell output display definitions
Your Ozone Swim is tted with digital display. During operation of your
Ozone Swim the display will illuminate relevant to the degree at which the
chlorine output control has been adjusted. You can increase or decrease
chlorine output to suite your pool’s requirements. As you increase the output
(by turning the control knob clockwise), the display will indicate the Amps
reading to the cell, you have full control of chlorine production merely by
adjusting the chlorine controller and illuminating the number of lights to
satisfy your chlorine demand.
The Ozone Swim also has on board diagnostics to indicate any issues with
the system (see table below for denitions)
1-xx A value in the range of 1-15, 25 or 28 indicates the Amperage
current being applied to the cell
OF Cell output control knob is turned o, the Ozone Swim’s
chlorination has been manually switched o
dg Automatic cleaning cycle beginning, the self-cleaning function is
beginning, this is only displayed for a short period
Pb (ashing) there is insucient water ow through the cell to
produce, if this persist please refer to troubleshooting
OL (ashing) Overload condition (see troubleshooting)

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MAINTENANCE
Every 12 months or as required, the Teon check valve prevents water from
returning to the system, ooded systems (below water level) require a water
trap (drain valve) to protect the system in the event that the check valve fails,
to replace the check valve simply pull the delivery line o the check valve at
both ends and replace with new check valve.
4.1 Maintenance
Regular water testing must be performed to ensure the water is within the
recommended ranges (see below):
Chlorine 1-3 ppm
pH 7.2 - 7.4
Total Alkalinity 80 - 120 ppm
Hardness 150 - 350 ppm
Cyanuric Acid (CA) 30 - 50 ppm
Phosphates 0 - 300 ppb
4.2 Water Chemistry (balancing Information)
Replace the check valve in the Ozone
Ozone Filter Replacement
Electrode (Cell) Cleaning
Regularly (every 3-6 months) replace the Ozone air lter located under
the control unit, to remove the lter turn it anticlockwise, remove the old
cotton wool and replace with half a standard cotton wool ball, only hand
tighten the lter when retting.
Although you have a reverse cycle (Automatic cell cleaning) System,
it is recommended from time to time that the cell be checked for any
accumulation of calcium or other deposits that may have built up. We
recommend cleaning the cell once or twice a year subject to your pool’s
application and location

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WARRANTY
The Ozone Swim 1000, 2000 & 3000 series systems have a three (3) year
parts replacement warranty (1 YEAR IN-FIELD) on the control box, chlorine
cell/electrode, electronics and seals. Plus, a 10-year (1 YEAR IN-FIELD)
warranty on the corona discharge unit (see below).
5.1 Warranty Information
Glass Tube
3 Year Warranty
Ozone PCB
3 Year Warranty
Stainless Tube
10 Year Warranty
O-Rings
3 Year Warranty

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TROUBLESHOOT
6.1 Troubleshooting
Fault Potential Causes Action Required
Cell output display ashing
“Pb” continuously (no water
ow)
• Pump turned o or
disconnected
• Valves closed
• Gas sense wire at cell
disconnected
• Ensure pump is on
• Ensure correct valves are
open,
• Reconnect sense wire at cell
Low salt indicator ashing • Salt level in pool has
dropped too low
• Pool water temperature is
low
• Cell has calcied
• Cell has failed
• Take sample of water to pool
shop and check salt level –
add salt as recommended
• Add salt and turn chlorinator
output down until the water is
warmer
• Ensure cell is clean
High Salt indicator ashing • Too much salt has been
added to the pool
• Take a sample to your local
pool shop to conrm salt
levels and remove and
replace water as required
No display • No mains power
• Ozone Swim plug removed
from power point
• Ozone Swim fuse blown
• Unit is turned o
• Ensure there is mains power
available
• Ensure Ozone Swim is
plugged into power point and
its turned on
• Check fuse condition and call
technician if blown
• Ensure manual mode and
sanitation are switched on
Low/No Chlorine • Insucient run times
• Incorrect cell production
setting
• Low/high Salt levels
• Loose connections at the cell
(red & black)
• Adjust run times to allow
more production
• Increase cell production
• Check/adjust salt levels to be
within required range
• Disconnect leads, then
reconnect leads rmly
No Ozone light • LED failed
• Ozone Module Failed
• Call Ozone Swim technician
Cell output ashing “OL” • Possible short circuit in cell
(debris).
• Extremely high salt levels
• Remove cell and check for
any debris and clean
• Check and adjust salt levels
Water dripping out of drain
valve (Flooded systems)
• Teon Check valve has failed • Replace Teon Check valve

®
Copyright Noce: Copyright 2018 by Ozone1 Pty Ltd, Australia. All rights reserved. No parts of
this publicaon may be reproduced, transmied or stored in a retrieval system in any form or
by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior
wrien permission of Ozone1 Pty Ltd. Warnings: These products must be installed by a qualied
installer. These products may not perform as expected if installed incorrectly. Water quality needs
to be regularly tested. Please consult your pool supplier for further details about water tesng
procedures. Failure to correctly connect will result in damage to the Ozone Reactor which will
void the warranty. Ensure ow is correct. Ensure that you have dry hands when operang these
products. These products are designed and tested to conform to AS/NZS
3136 - AS/NZS 3100. To comply with this standard the chlorinator must not be installed in
the pool zone. Trademarks: Throughout this document trademark names may have been used.
Rather than placing a trademark symbol in every occurrence of a trademark name, we state that
we are using the names only in an editorial fashion and to the benet of the trademark owner
with no intenon of infringement of the trademark. Noce of Liability: While every eort has
been taken to ensure the accuracy of this document, neither Ozone1 Pty Ltd nor any of its
ocial representave shall have any liability to any person or enty with respect to any liability,
loss or damage caused or alleged to be caused directly or indirectly by the informaon contained
in this guide. Should you nd any error or inconsistency, please nofy us accordingly. Ozone1
Pty Ltd reserves the right to make changes to features and specicaons at any me without
prior nocaon in the interest of ongoing development and improvement.