Grunbeck desaliQ basic filling module User manual

We understand water.
Heating water treatment system |
desaliQ basic filling module
Operation manual

General Contact
Germany
Phone [phone]
Fax [phone]
Availability
Monday to Thursday
7:00 am - 6:00 pm
Friday
7:00 am - 12:00
We reserve the right to technical modifications.
© by Grünbeck Wasseraufbereitung GmbH
Original operation manual
Edition: May 2022
Order no.: 100093940000_en_055

Table of contents
3 | 68
Table of contents
Table of contents........................................... 3
1Introduction .......................................... 4
1.1 Validity of the manual ........................... 4
1.2 Other applicable documents ................. 4
1.3 Product identification ............................ 5
1.4 Symbols used ....................................... 6
1.5 Depiction of warnings ........................... 7
1.6 Demands on personnel......................... 8
2For your safety................................... 10
2.1 Safety measures................................. 10
2.2 Product-specific safety instructions .... 12
2.3 Conduct in emergencies ..................... 14
3Product description ........................... 15
3.1 Intended use....................................... 15
3.2 Product components........................... 16
3.3 Functional description......................... 18
3.4 Accessories ........................................ 19
4Transport and storage....................... 20
4.1 Transport ............................................ 20
4.2 Storage ............................................... 20
5Installation .......................................... 21
5.1 Requirements for the installation site.. 23
5.2 Checking the scope of supply............. 24
5.3 Water installation ................................ 24
6Start-up ............................................... 29
7Operation/handling............................ 32
7.1 Operation of the control unit ............... 32
7.2 Program selection and sequence ....... 36
7.3 Resetting the water meter .................. 41
7.4 Changing the basic settings ............... 41
7.5 Calibrating the conductivity sensor..... 42
8Maintenance and repair..................... 47
8.1 Cleaning ............................................. 47
8.2 Intervals .............................................. 48
8.3 Inspection ........................................... 49
8.4 Maintenance ....................................... 49
8.5 Spare parts ......................................... 51
8.6 Wearing parts ..................................... 52
9Troubleshooting................................. 53
9.1 Messages ........................................... 53
10 Decommissioning.............................. 55
10.1 Restart ................................................ 55
11 Disposal.............................................. 56
12 Technical specifications ................... 57
13 Operation log...................................... 59
13.1 Start-up/Commissioning log................ 59
13.2 Maintenance ....................................... 60

Introduction
4 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
1 Introduction
This manual is intended for owners/operating companies, opera-
tors/users as well as qualified specialists in the heating sector and
ensures the safe and efficient handling of the product. The man-
ual is an integral part of the product.
Carefully read this manual and the included manuals
on the components before you operate the product.
Comply with all specified safety and handling instruc-
tions of this manual.
Keep this manual and all other applicable documents,
so that they are available when needed.
1.1 Validity of the manual
This manual applies to the products below:
●desaliQ basic filling module
●desaliQ basic filling module (country-specific version for
Switzerland, Denmark and Uruguay)
1.2 Other applicable documents
●Operation manual of mixed bed cartridge desaliQ:MB9
●Operation manual of mixed bed cartridges desaliQ
●Operation manual of softening cartridges decaliQ

Introduction
5 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
1.3 Product identification
You can identify your product based on the product designation
and the order no. shown on the type plate.
►Check whether the products given in chapter 1.1 corre-
spond to your product.
The type plate is located on the device.
Item
Designation
Item
Designation
1
Disposal information
2
Obey the operation manual
3
CE mark
4
Nominal connection diameter
of inlet and outlet
5
Nominal pressure
6
Operating pressure (circuit)
7
Ambient temperature
8
Water temperature
9
Power supply
10
Rated power
11
Weight
12
Product designation
13
Data matrix code
14
Serial no.
15
Order no.
16
QR code

Introduction
6 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
1.4 Symbols used
Symbol
Meaning
Danger and risk
Important information or requirement
Useful information or tip
Written documentation required
Reference to further documents
Work that must be carried out by qualified special-
ists only
Work that must be carried out by qualified electri-
cians only
Work that must be carried out by technical service
personnel only

Introduction
7 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
1.5 Depiction of warnings
This manual contains information and instructions that you must
obey for your personal safety. The information and instructions
are highlighted by a warning symbol and are structured as shown
below:
SIGNAL WORD
Type and source of hazard
●Possible consequences
►Preventive measures
The following signal words are defined subject to the degree of
danger and might be used in the present document:
Warning symbol
and signal word
Consequences if the
information/instructions
are ignored
DANGER
Personal injuries
Death or serious injuries
WARNING
Possible death or serious
injuries
CAUTION
Possible moderate or minor
injuries
NOTE
Damage to
property
Possible damage to compo-
nents, the product and/or its
function or damage to an ob-
ject in its vicinity

Introduction
8 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
1.6 Demands on personnel
During the individual life cycle phases of the product, different
people carry out activities on the product. The respective tasks re-
quire different skills.
1.6.1 Qualification of personnel
Personnel
Requirements
Operator/user
•No special expertise required
•Knowledge of the tasks assigned
•Knowledge of possible dangers in
case of incorrect behaviour
•Knowledge of necessary protective
equipment and protective measures
•Knowledge of residual risks
Owner/operating company
•Product-specific expertise
•Knowledge of statutory regulations on
work safety and accident prevention
Qualified specialist
•Electrical engineering
•Sanitary engineering
(HVAC and plumbing)
•Transport
•Professional training
•Knowledge of relevant standards and
regulations
•Knowledge of detection and preven-
tion of potential hazards
•Knowledge of statutory regulations on
accident prevention
Technical service
(Grünbeck's technical service/
authorised service company)
•Extended product-specific expertise
•Trained by Grünbeck

Introduction
9 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
1.6.2 Authorisations of personnel
The table below specifies which tasks may be carried out by
whom.
Operator/user
Owner/operating company
Qualified specialist
Technical service
Transport and storage
X
X
X
Installation and mounting
X
X
Start-up
X
X
Operation and handling
X
X
X
Cleaning
X
X
X
Inspection
X
X
X
Maintenance
X
X
X
Troubleshooting
X
X
X
Repair
X
Decommissioning and restart/
recommissioning
X
X
X
Dismantling and disposal
X
X
X
1.6.3 Personal protective equipment
►As an owner/operating company, make sure that the re-
quired personal protective equipment is available.
The components below fall under the heading of personal protec-
tive equipment (PPE):
Protective gloves
Protective footwear
Protective overall
Protective goggles

For your safety
10 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
2 For your safety
2.1 Safety measures
●Only use genuine spare parts for maintenance or repair.
●Do not make any changes, alterations, extensions or pro-
gram changes on your product.
●Risk of slipping due to escaping water.
●Risk of tripping due to hoses and mains cable on the floor.
Lay the hoses and the mains cable away from traffic
routes.
●Keep the premises locked against unauthorised access to
protect imperilled or untrained persons from residual risks.
2.1.1 Mechanical hazards
●You must never remove, bridge, or otherwise tamper with
safety equipment.
●Make sure that the device is set up in a way that it cannot
tip over and that the stability of the device is guaranteed at
all times.
●Potential risk of pinching and cuts on threaded connec-
tions. Use protective gloves when connecting the device.

For your safety
11 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
2.1.2 Pressure-related hazards
●Components can be under pressure. There is a risk of inju-
ries and damage to property due to escaping water and un-
expected movement of components.
●Before starting repair and maintenance work, make sure
that all affected components are depressurised.
2.1.3 Electrical hazards
There is an immediate danger of fatal injury from electric shock
when touching live parts. Damage to the insulation or individual
components can be life-threatening.
●Check the mains cable for damage before each use.
●Only have qualified electricians carry out electrical work on
the device. If the device is used commercially, have it sub-
jected to an electrical safety inspection every year.
●In case of damage to live components, switch off the volt-
age supply immediately and arrange for repair.
●Switch off the supply voltage before working on electrical
system parts. Discharge residual voltage.
●Never bridge electrical fuses. Do not disable fuses. Use the
correct current ratings when replacing fuses.
●Keep moisture away from live parts. Moisture can cause
short-circuits.

For your safety
12 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
2.1.4 Groups of persons requiring protection
●This product is not designed to be used by persons (includ-
ing children) with reduced capabilities, lack of experience
or lack of knowledge. Unless they are supervised, have
been instructed on the safe use of the product and under-
stand the resulting hazards.
●Children should be supervised to make sure that they do
not play with the product.
●Cleaning and maintenance must not be carried out by chil-
dren.
2.2 Product-specific safety instructions
WARNING
Contaminated drinking water due to missing
system separation according to DIN EN 1717
●Infectious diseases due to bacterial growth in the
drinking water
►Make sure that the connection is secured by a system
separator during filling and make-up water feed of the
heating circuit with drinking water.
NOTE
Breakage of components in case of fixed instal-
lation
●If installed with mechanical stress, e.g. in case of fixed
piping, connections may break.
►Connect the device with flexible connection hoses only
(refer to chapter 3.4).
►Before start-up, check that the device is connected with-
out any mechanical stress.

For your safety
13 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
Before the treatment, check the heating water for quality and
possible substances contained such as inhibitors.
NOTE
Inhibitors contained in the heating circuit
●If inhibitors were added to the heating water, these will be
removed by the resin of the softening or mixed bed car-
tridge and/or the concentration is reduced during make-
up water feed.
►Check the dosing of the inhibitor during softening and de-
mineralisation operation.
►Re-establish the required inhibitor concentration, if nec-
essary.
Labels on the product
Risk of electric shock
The affixed information and pictograms must be clearly legible.
They must not be removed, soiled or painted over.
►Obey all warnings and safety instructions.
►Immediately replace illegible or damaged symbols and
pictograms.

For your safety
14 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
2.3 Conduct in emergencies
2.3.1 In case of water leaks
1. De-energise the device –pull the mains plug.
2. Close the shut-off valves at the inlet and outlet of the de-
vice.
3. Locate the leak.
4. Eliminate the cause of the water leak.

Product description
15 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
3 Product description
3.1 Intended use
●The desaliQ basic filling module is designed for filling heat-
ing circuits in mobile as well as temporary stationary use.
●In combination with the cartridges below, the desaliQ basic
filling module can be used for quality-monitored full demin-
eralisation or softening of raw water for the initial filling or
make-up water feed of heating systems:
•Mixed bed cartridge desaliQ
•Softening cartridge decaliQ
3.1.1 Foreseeable misuse
●The desaliQ basic filling module must not be used for the
treatment of raw water that is to be used as drinking water.

Product description
16 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
3.2 Product components
Item
Designation
Item
Designation
1
Console
2
Carrying handle
3
Key-operated control panel
4
Cable holder
5
Mains cable with Schuko plug
6
Conductivity sensor
7
Outlet shut-off valve
8
Valve for venting/sampling
(pure water)
9
Temperature sensor
10
Turbine water meter (TWZ)
11
Solenoid valve
12
Rubber feet
13
Inlet connection

Product description
17 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
3.2.1 Version for Switzerland
Instead of the Schuko mains plug, a country-specific mains plug
is supplied.
Illustration
Product
Mains plug for Switzerland
3.2.2 Version for Denmark
Instead of the Schuko mains plug, a country-specific mains plug
is supplied.
Illustration
Product
Mains plug for Denmark
3.2.3 Version for Uruguay
Instead of the Schuko mains plug, a country-specific mains plug
is supplied.
Illustration
Product
Mains plug for Uruguay

Product description
18 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
3.3 Functional description
The function of the desaliQ basic filling module is based on the
well-proven processes of softening or demineralisation.
The desaliQ basic filling module works with the following automat-
ically monitored operating modes.
●Filling
•Demineralisation
•Softening
The desaliQ basic filling module measures the conductivity (LF),
the temperature and the flow rate.
The remaining capacity of the cartridge is calculated during sof-
tening. This allows for quality-monitored filling of the heating cir-
cuit.
Via the integrated solenoid valve, the control unit of the desaliQ
basic filling module interrupts the water supply if the conductivity
(LF) limit value is exceeded or the capacity limit of the cartridge
has been reached during softening.
Demineralisation
In combination with the desaliQ resin bags, fully demineralised
water is generated in the heating circuit.
Softening
In combination with the softening cartridge decaliQ, the raw water
for the heating circuit is softened according to the ion exchange
principle.

Product description
19 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
3.4 Accessories
Your product can be retrofitted with accessories. Please contact
your local Grünbeck representative or Grünbeck’s headquarters
in Hoechstaedt/Germany for details.
Illustration
Product
Order no.
Hose kit DN 20, straight/straight
707 840
Consisting of:
2 hoses of 1.5 m in length with straight connections,
2 double nipples, including seals
Hose kit DN 20, straight/90°
707 845
Consisting of:
2 hoses of 1.5 in length with straight connection on
one side and connection with 90° angle on the other
side, 2 double nipples, including seals

Transport and storage
20 | 68
BA_100093940000_en_055_desaliQ Basis-Füllmodul.docx
4 Transport and storage
4.1 Transport
►Transport the product in its original packaging only.
►Do not discard the packaging. Use the packaging for
transport between uses.
NOTE
Residual water in the device after use
●In the event of frost, the remaining, freezing residual wa-
ter in the device can damage the components beyond re-
pair.
►Only transport and store the device in a frost-free envi-
ronment.
►Drain and flush the device with clear water after each
use.
4.2 Storage
►Protect the product from the impacts below when stor-
ing it:
•Dampness, moisture
•Environmental impacts such as wind, rain, snow, etc.
•Frost, direct sunlight, severe heat exposure
•Chemicals, dyes, solvents and their vapours