P.LEMMENS Swegon Global PX Troubleshooting guide

GLOBAL RX NC
Operation and maintenance instructions for air handling units
without controls.
GLOBAL PX/RX
GLOBAL PX
GLOBAL PXFW

EC DECLARATION OF CONFORMITY
Manufacturer (and where appropriate his authorised representative):
Company: P Lemmens Company S.A.
Adress:
Parc-industriel de Sauvenière 102 Chaussée de Tirlemont
B5030 Gembloux
Hereby declares that:
Following product range(s):
GLOBAL PX (TOP) / GLOBAL RX (TOP) / GLOBAL LP /
CLASS UNIT / MURAL
Complies with the requirements of Machinery Directive 2006/42/EC.
Complies also with applicable requirements of the following EC directives:
2014/30/EU EMC
2009/125/EC Ecodesign (Regulation nr 1253/2014 – LOT 6)
2014/35/EU Low voltage directive
2011/65/EU RoHS
1907/2006/EC REACH
Authorized to compile the technical file:
Name: Nicolas Pary
Adress:
Parc-industriel de Sauvenière 102 Chaussée de Tirlemont
B5030 Gembloux
Signature:
Place and date:
Gembloux 2018-08-16
Gembloux 2018-08-16
Signature:
Name: Xavier Marlier
Jean-Yves Renard
Position: Managing Director
R&D Director
2

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Installation manual
Applicable for the following units
EXCHANGER SIZES INTEGRATED
PREHEATING
INTEGRATED
POSTHEATING HANDING FAN
GLOBAL PXFW
Counterow
800/1200/2000/
3000/4000/6000 Yes, electrical Yes, electrical or water Le/ Right Forward (FW)
GLOBAL PX
Counterow
800/1200/2000/
3000/4000/6000 Yes, electrical Yes, electrical or water Le/ Right Backward
GLOBAL RX
Rotary
05/08/10/12/13/
14/16/20/24/26 No Yes, electrical or water Le/ Right Backward

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Disclaimer
Danger/Warning/Caution
• All sta concerned shall acquaint themselves with
these instructions before beginning any work on the
unit. Any damages to the unit or its components
caused by improper handling or misuse by the
purchaser or the installer cannot be considered
subject to guarantee if these instructions have not
been followed correctly.
• Make sure that the power supply to the unit is
disconnected before performing any maintenance or
electrical work!
• All electrical connections must be carried out by an
authorized installer and in accordance with local
rules and controls.
• Although the mains supply to the unit has been
disconnected there is still risk for injury due to
rotating parts that have not come to a complete
standstill.
• Beware of sharp edges during mounting and
maintenance. Make sure that a proper liing device
is used. Use protective clothing.
• Unit should always be operated with closed doors
and panels.
• If the unit is installed in a cold place make sure that
all joints are covered with insulation and are well
taped.
• Duct connections/duct ends should be covered
during storage and installation, in order to avoid
condensation inside of the unit.
• Check that there are no foreign objects in unit,
ducting system or functional sections.
• The unit is packed to prevent damage of the
external and internal parts of the unit, dust and
moisture penetration. If the unit is not to be installed
immediately, it should be stored in a clean, dry
area. If stored externally, it should be adequately
protected from the weather inuence.
RANGE OF APPLICATION
The GLOBAL units are designed for use in comfort
ventilation applications.
Depending on the variant selected, GLOBAL units can be
utilised in buildings such as oce buildings, schools, day
nurseries,public buildings, shops, residential buildings, etc.
GLOBAL units equipped with plate heat exchangers (PX)
can also be used for the ventilation of moderately humid
buildings; however not where the humidity is continuously
high, such as in indoor swimming baths, saunas, spas or
wellness centres.
Please do contact us if you have a need for a unit that is
suited for such an application.

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Symbols and abbreviations
BW BACKWARD
CURVED FAN FW FORWARD CURVED FAN
BF BAG FILTER PF PLEATED FILTER
RX ROTARY HEAT
EXCHANGER PX PLATE HEAT EXCHANGER
WARNING
Must be connected by a qualied Electrician.
Warning! Hazardous voltage.
OUTDOOR AIR Air from outdoor to the AHU
SUPPLY AIR Air from the AHU to the building
EXTRACT AIR Air from the building to the AHU
EXHAUST AIR Air from the AHU to outdoor
COOLING COIL BA- NV/KW HEATING COIL
(WATER / ELECTRICAL)
SILENCER GD CT MOTORIZED
DAMPER
SLIP CLAMP SC MS FLEXIBLE
CONNECTION
CIRCULAR DUCT CONNECTION ER For inlet SR For outlet

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GENERAL OVERVIEW
ATTENTION
Right and le hand units have dierent article numbers and should be ordered accordingly.
It is however possible to change the direction aerwards but only by an accredited
Service technician. Main version described in the manuals is always the hand right version.
Product Overview
RIGHT HAND UNIT SUPPLY AIR TO THE RIGHT LEFT HAND UNIT SUPPLY AIR TO THE LEFT
GLOBAL RX GLOBAL RX
GLOBAL PX GLOBAL PX
GLOBAL PX FW GLOBAL PX FW

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• All of the GLOBAL units produced without controller, will have no electrical cabinet nor will they be
equipped with a main power switch.
• All of the GLOBAL units produced without controller, will have no temperature sensors
• All of the GLOBAL units produced without controller, will be equipped with their heat recovery actuator.
This actuator will be a linear actuator for units equipped with a plate heat exchanger (PX). The linear
actuator will have to be controlled with a 3-point (PWM) control signal. The power supply is 24VDC /6A.
• All of the GLOBAL units produced without controller, will be equipped with their heat recovery actuator.
For units equipped with a rotary heat exchanger (RX), this will be an EC stepper drive. The stepper drive will
have to be controlled with a 0-10VDC control signal. The power supply is 24VDC / 6A.
• The fans are to be connected to a mains power supply; the fan speed (RPM) will have to be controlled with
a 0-10VDC control signal. The 0-10VDC control signal can be connected to the supplied fan control cable.
The electrical connection box is not included.
• For units equiped with a rotary heat exchanger, a rotation monitor is factory tted. The sensor is normally
open. Max.48VDC/0,5A. Impedance: 150 mOhm.
• When the unit is congured with dampers, the dampers will not be factory tted with actuators.
• When the unit is congured wit a hydraulic coil, the motorised 3-way valve will not be included.
• Electrical pos- and preheating coils will only contain the electrical heater elements. Controls and
overheating protections are not included.
• No frost protection is included on any of the heat exchangers.
• The operating range is -20°C ... +50°C
• The EN1886 classication is T3 /TB2/ F9 / L2/ D1. An optional T2/TB2/F9/L2/D1 classication available.
General

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Operation and maintenance instructions – v2.8.8 & 2.7.3
1. Supply fan
2. Extract fan
3. Internal post-heating water or electrical coil
(accessory)
3. Plate heat exchanger
4. Damper (at outdoor air side - accessory)
5. F7/ ePM1≥50% lter at outdoor air side
6. Pre-heating electrical antifrost coil (accessory)
7. Drain pan and drain pipe
8. Modulating 100% by-pass (standard)
9. M5/ ePM10≥50% lter on extract air side
10. Damper (at exhaust air side - accessory)
11. Flexible connection(accessory)
12. Slip Clamps (accessory)
GLOBAL PX(FW) NC
COMPONENTS
This document is an overview of technical specifications. Please do refer to our selection software for detailed and up-to-date information.

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Operation and maintenance instructions – v2.8.8 & 2.7.3
POWER SUPPLY AND DIMENSIONS
GLOBAL PX(FW) NC
EXCHANGER SIZE AIR VOLUME A [mm] B [mm] C [mm] Weight [kg]
GLOBAL PX NC
Counterow
100 m³/h 28 l/s 840m³/h 230 l/s 575 1210 1235 185
100 m³/h 28 l/s 1260 m³/h 350 l/s 940 1210 1235 245245
100 m³/h 28 l/s
2100 m³/h 580 l/s 1105 1635
1230 320
200 m³/h 56 l/s 1360 375
100 m³/h 28 l/s
3150 m³/h 875 l/s 1475 1635
1230 370
300 m³/h 83 l/s 1360 415
100 m³/h 28 l/s
4200 m³/h 1165 l/s 1845 1635
1230 505
400 m³/h 111 l/s 1360 545
200 m³/h 56 l/s
5250 m³/h 1455 l/s 2135 1635
1600 655
500 m³/h 139 l/s 1760 685
200 m³/h 56 l/s
6300 m³/h 1750 l/s 2135 1635
1600 685
600 m³/h 167 l/s 1760 710
This document is an overview of technical specifications. Please do refer to our selection software for detailed and up-to-date information.

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Operation and maintenance instructions – v2.8.8 & 2.7.3
4. Supply fan
5. Extract fan
6. Kit CA -airow measurement (accessory)
7. F7/ ePM1≥50% lter at outdoor air side
8. M5/ ePM10≥50% lter on extract air side
9. Rotary heat exchanger
10. Heating coil connections
13. Internal post-heating water or electrical coil (accessory)
14. Damper (at outdoor air side - accessory)
15. Damper (at exhaust air side - accessory)
17. Flexible connection(accessory)
18. Slip Clamps (accessory)
19. Water connection for postheating (accessory)
GLOBAL RX NC
COMPONENTS
This document is an overview of technical specifications. Please do refer to our selection software for detailed and up-to-date information.

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Operation and maintenance instructions – v2.8.8 & 2.7.3
POWER SUPPLY AND DIMENSIONS
GLOBAL RX NC TOP
EXCHANGER SIZE AIR VOLUME A [mm] B [mm] C [mm] Weight
[kg] C [mm] Vægt [kg]
GLOBAL RX NC
Rotary
05 200 m³/h 56 l/s 1120 m³/h 311 l/s 815 1530 1315 300
05 ALU 250 m³/h 69 l/s 1045 m³/h 290 l/s 815 1530 1315 295
08 200 m³/h 56 l/s 1330 m³/h 370 l/s 815 1530 1315 305
08 ALU 250 m³/h 69 l/s 1230 m³/h 340 l/s 815 1530 1315 300
10 250 m³/h 70 l/s 1600 m³/h 445 l/s 885 1680 1465 355
10 ALU 400 m³/h 110 l/s 1690 m³/h 470 l/s 885 1680 1465 360
12 300 m³/h 83 l/s 1940 m³/h 540 l/s 885 1680 1465 335
12 ALU 400 m³/h 110 l/s 1810 m³/h 500 l/s 885 1680 1465 340
13 300 m³/h 83 l/s 2600 m³/h 720 l/s 995 1680 1465 355
13 ALU 400 m³/h 115 l/s 2400 m³/h 670 l/s 995 1680 1465 360
14 300 m³/h 83 l/s 3200 m³/h 890 l/s 1182 1680 1465 375
14 ALU 400 m³/h 110 l/s 3150 m³/h 875 l/s 1182 1680 1465 380
16 300 m³/h 83 l/s 3350 m³/h 930 l/s 1182 1680 1465 380
16 ALU 400 m³/h 110 l/s 3400 m³/h 945 l/s 1182 1680 1465 385
18 600 m³/h 167 l/s 4500 m³/h 1250 l/s 1382 1880 1725 520
18 ALU 500 m³/h 140 l/s 4000 m³/h 1110 l/s 1382 1880 1725 500
20 600 m³/h 167 l/s 5150 m³/h 1430 l/s 1382 1880 1725 520
20 ALU 500 m³/h 140 l/s 4550 m³/h 1265 l/s 1382 1880 1725 500
24 600 m³/h 167 l/s 6100 m³/h 1690 l/s 1640 1880 1725 555
24 ALU 600 m³/h 167 l/s 5800 m³/h 1610 l/s 1640 1880 1725 545
26 600 m³/h 167 l/s 6600 m³/h 1835 l/s 1640 1880 1725 570
26 ALU 600 m³/h 167 l/s 6300 m³/h 1750 l/s 1640 1880 1725 555
This document is an overview of technical specifications. Please do refer to our selection software for detailed and up-to-date information.

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K-values
EXCHANGER SIZE AIR VOLUME MIN AIR VOLUME MAX
MAX PRES
SURE REA
DING
K-Value
GLOBAL PX NC
Counterow
800 (FW) 100 m³/h 28 l/s 840 m³/h 230 l/s NA NA
800 100 m³/h 30 l/s 840 m³/h 230 l/s 61 61
1200 (FW) 100 m³/h 28 l/s 1260 m³/h 350 l/s 68 68
2000 FW 100 m³/h 28 l/s
2100 m³/h 580 l/s
N.A. N.A.
2000 200 m³/h 56 l/s 115 115
3000 FW 100 m³/h 28 l/s
3150 m³/h 875 l/s
N.A. N.A.
3000 300 m³/h 83 l/s 122 122
4000 FW 100 m³/h 28 l/s
4200 m³/h 1165 l/s
N.A. N.A.
4000 400 m³/h 111 l/s 137 137
5000 FW 200 m³/h 56 l/s
5250 m³/h 1455 l/s
N.A. N.A.
5000 500 m³/h 139 l/s 187 187
6000 FW 200 m³/h 56 l/s
6300 m³/h 1750 l/s
N.A. N.A.
6000 600 m³/h 167 l/s 187 187
m³/h = √Pa . k

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EXCHANGER SIZE AIR VOLUME MIN AIR VOLUME MAX
MAX PRES
SURE REA
DING
K-Value
GLOBAL RX
Rotary
05 200 m³/h 56 l/s 1120 m³/h 311 l/s 62 64
05 ALU 250 m³/h 69 l/s 1045 m³/h 290 l/s 70 72
08 200 m³/h 56 l/s 1330 m³/h 370 l/s 61 63
08 ALU 250 m³/h 69 l/s 1230 m³/h 340 l/s 70 68
10 250 m³/h 70 l/s 1600 m³/h 445 l/s 74 73
10 ALU 400 m³/h 110 l/s 1690 m³/h 470 l/s 119 120
12 300 m³/h 83 l/s 1940 m³/h 540 l/s 95 88
12 ALU 400 m³/h 110 l/s 1810 m³/h 500 l/s 127 135
13 300 m³/h 83 l/s 2600 m³/h 720 l/s 88 88
13 ALU 400 m³/h 110 l/s 2400 m³/h 670 l /s 115 116
14 300 m³/h 83 l/s 3200 m³/h 890 l/s 93 93
14 ALU 400 m³/h 110 l/s 3150 m³/h 875 l/s 120 116
16 300 m³/h 83 l/s 3350 m³/h 930 l/s 89 92
16 ALU 400 m³/h 110 l/s 3400 m³/h 945 l/s 120 116
18 600 m³/h 167 l/s 4500 m³/h 1250 l/s 200 200
18 ALU 500 m³/h 140 l/s 4000 m³/h 1110 l/s 141 141
20 600 m³/h 167 l/s 5150 m³/h 1430 l/s 200 200
20 ALU 500 m³/h 140 l/s 4550 m³/h 1265 l/s 141 141
24 600 m³/h 167 l/s 6100 m³/h 1690 l/s 199 200
24 ALU 600 m³/h 167 l/s 5800 m³/h 1610 l/s 187 187
26 600 m³/h 167 l/s 6600 m³/h 1835 l/s 200 201
26 ALU 600 m³/h 167 l/s 6300 m³/h 1750 l/s 188 191
m³/h = √Pa . k

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1.1 FAN MOTOR CONNECTIONS
APPENDIX 1 : PLC FANS
1.2 CONTROL CABLE 010V
• +V cc/ac: 12-24VDC or 16/18VAC
• 0-10V Motor start at signal ≥ 0,8V
Motor stop at signal < 0,7V
1V = minum torque
10V = maximum torque
• RPM feedback rotation speed: 60pulses/sec. = 100rpm

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1.3 POWER CONNECTIONS
Imax/ fan
[A]
Imax/unit
[A] SUPPLY VOLTAGE RECOMMENDED FUSES
GLOBAL PX 800 2,6 A 5.2 A 1 x 230 V D10A - 10kA - AC3
GLOBAL PX 800 FW 3,5 A 6.9A 1 x 230 V D10A - 10kA - AC3
GLOBAL PX 1200 2,6 A 5.2 A 1 x 230 V D10A - 10kA - AC3
GLOBAL PX 1200 FW 3,3 A 6.6 A 1 x 230 V D10A - 10kA - AC3
GLOBAL PX 2000 5,5 A 11.0 A 1 x 230 V D16A - 10kA - AC3
GLOBAL PX 2000 FW 5,7 A 11.3 A 1 x 230 V D16A - 10kA - AC3
GLOBAL PX 3000 5,6 A 11.2 A 1 x 230 V D16A - 10kA - AC3
GLOBAL PX 3000 FW 6,9 A 13.7 A 1 x 230 V D16A - 10kA - AC3
GLOBAL PX 4000 FW 2,8 A 11.3 A 3 x 400 V + N D16A - 10kA - AC3
GLOBAL PX 5000 FW 2,8 A 11.2A 3 x 400 V + N D16A - 10kA - AC3
GLOBAL PX 6000 FW 3,2 A 12.8 A 3 x 400 V + N D16A - 10kA - AC3
GLOBAL RX 05 ALU 2,95 A 5.9 A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX + 05 ALU 2,95 A 5.9A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX 08 ALU 3,1 A 6.2 A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX + 08 ALU 3,1 A 6.2 A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX 10 ALU 5,7 A 11.4 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX + 10 ALU 5,7 A 11.4 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX 12 ALU 5,6 A 11.2 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX + 12 ALU 5,6 A 11.2 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX 13 ALU 5,3 A 10.5A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX + 13 ALU 5,3 A 10.5A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX 14 ALU 5,8 A 11.5 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX + 14 ALU 5,8 A 11.5 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX 16 ALU 5,8 A 11.5 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX + 16 ALU 5,8 A 11.5 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX 18 ALU 5,8 A 14.0 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX + 18 ALU 5,8 A 14.0 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX 20 ALU 7 A 14.0 A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX + 20 ALU 7 A 14.0A 1 x 230 V D16A - 10kA - AC3
GLOBAL RX 24 ALU 6.0A 3 x 400 V + N D10A - 10kA - AC3
GLOBAL RX + 24 ALU 6.0 A 3 x 400 V + N D10A - 10kA - AC3
GLOBAL RX 26 ALU 6.7 A 3 x 400 V + N D10A - 10kA - AC3
GLOBAL RX + 26 ALU 6.7 A 3 x 400 V + N D10A - 10kA - AC3

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2.1 COMPOSITE FANS 1X230V
APPENDIX 2 : NON-PLC FANS
Imax/ fan
[A]
Imax/unit
[A] SUPPLY VOLTAGE RECOMMENDED FUSES
GLOBAL RX 05 2,6 A 5.1 A 1 x 230 V D6A - 10kA - AC3
GLOBAL RX + 05 2,6 A 5.1A 1 x 230 V D6A - 10kA - AC3
GLOBAL RX 08 2,6 A 5.1 A 1 x 230 V D6A - 10kA - AC3
GLOBAL RX + 08 2,6 A 5.1 A 1 x 230 V D6A - 10kA - AC3
GLOBAL RX 10 2,5 A 5.0 A 1 x 230 V D6A - 10kA - AC3
GLOBAL RX + 10 2,5 A 5.0 A 1 x 230 V D6A - 10kA - AC3
GLOBAL RX 12 3,7 A 7.3 A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX + 12 3,7 A 7.3 A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX 13 3,6 A 7. 2 A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX + 13 3,6 A 7. 2A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX 14 3,8 A 7.5A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX + 14 3,8 A 7.5A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX 16 3,9 A 7.8 A 1 x 230 V D10A - 10kA - AC3
GLOBAL RX + 16 3,9 A 7.8A 1 x 230 V D10A - 10kA - AC3

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2.2 ALUMINUM NONPLC FAN 1X230V
Imax/ fan
[A]
Imax/unit
[A] SUPPLY VOLTAGE RECOMMENDED FUSES
GLOBAL PX 4000 6,6 A 13.2 A 1 x 230 V D16A - 10kA - AC3

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2.3 COMPOSITE FAN 3X400V
Imax/ fan
[A]
Imax/unit
[A] SUPPLY VOLTAGE RECOMMENDED FUSES
GLOBAL RX 18 3,2 A 6.3 A 3 x 400 V + N D10A - 10kA - AC3
GLOBAL RX + 18 3,2 A 6.3 A 3 x 400 V + N D10A - 10kA - AC3
GLOBAL RX 20 3,4 A 6.7 A 3 x 400 V + N D10A - 10kA - AC3
GLOBAL RX + 20 3,4 A 6.7 A 3 x 400 V + N D10A - 10kA - AC3
GLOBAL RX 24 3,3 A 6.5 A 3 x 400 V + N D10A - 10kA - AC3
GLOBAL RX + 24 3,3 A 6.5 A 3 x 400 V + N D10A - 10kA - AC3
GLOBAL RX 26 3,4 A 6.7 A 3 x 400 V + N D10A - 10kA - AC3
GLOBAL RX + 26 3,4 A 6.7 A 3 x 400 V + N D10A - 10kA - AC3

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2.4 ALUMINUM NONPLC FAN 3X400V
Imax/ fan
[A]
Imax/unit
[A] SUPPLY VOLTAGE RECOMMENDED FUSES
GLOBAL PX 5000 2,9 A 5.8 A 3 x 400 V + N D16A - 10kA - AC3
GLOBAL PX 6000 2,9 A 5.8 A 3 x 400 V + N D16A - 10kA - AC3

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3.1 BYPASS PLATE HEAT EXCHANGER
APPENDIX 3 : HEAT RECOVERY UNIT
3.2 ROTARY EXCHANGER STEP DRIVER
3.3 ROTARY EXCHANGER  ROTATION MONITOR
Normally open contact, will close at each rotor revolution.
Max.48 VDC/0,5A DC.
10 W max Any DC combination of V&A not to exceed their individual max.’s
Contact Resistance (max.) 150 mOhms @ 0.5V & 50mA