Pace Edwards UltraGroove Electric KE2051 User manual

Tools Required for Assembly ......................................1
Before You Start ..........................................................1
Canister Drain Hole Locations ......................................1
STEP 1: Remove From Packaging, and
Review Contents ..........................................1
STEP 2: Install Wiring Harness ...................................2
STEP 3: Positioning Canister ......................................2
STEP 4: Installing Rails ...............................................3
STEP 5: Installing The Top Cover................................4
STEP 6: Installing The Clamp Extensions ...................5
STEP 7: Installing The Clamps ....................................6
STEP 8: Installing Tailgate Draintubes .......................8
STEP 9: Lubricating and Placing the Sweap Seals.......8
STEP 10: Connecting the Electronics ..........................8
STEP 11: Installing Canister Drain Tubes……………...9
STEP 12: Release Handle Instructions………………..10
Maintenance ……………………………………………..10
Release Handle Assembly Maintenance…...…………10
Warranty Statement…………………………………......11
KET1-1707
INSTALLATION INSTRUCTIONS
TOYOTA TUNDRA
TABLE OF CONTENTS
Electric Retractable Tonneau Covers
UltraGroove Electric ™
[phone]
www.paceedwards.com
Pace Edwards Company
2400 Commercial Blvd.
Centralia WA 98531

1
This tonneau cover is designed to carry rainwater
from the cover into the canister and then out
through the drains. Most truck models have
standard OE drain holes or plastic/rubber access
ports in the front of the truck bed. Check to make
sure your truck has the OE drain holes so that
drilling into the sheet metal is not required. If drilling
is necessary, be sure to check the underside of the
truck bed for the best location. The holes should be
located near the side and as far forward as
possible. Use a drill bit suitable for sheet metal
(such as a taper drill or step drill). Drill drain tube
clearance holes at 3/4” (19mm). This will need to be
done before installing the cover. (WARNING: Use
caution not to drill into wires, hoses or the cab!)
A complete unit will consist of one canister box (marked box 1 of 2) and one rail box (marked box
2 of 2). Remove the Top Cover, Canister, Clamp pack, Hardware pack, Foam, Clamp Extensions
and Drain Tubes from the Canister box. Remove the rails from the rail box (see caution below).
Perform a quick inventory of the packaging contents to ensure all parts are there. Using the 3/8”
wrench or socket, remove the 2 bolts holding the plywood packaging supports on the ends of the
canister. Discard plywood packaging supports and bolts.
TOOLS REQUIRED FOR ASSEMBLY
CANISTER DRAIN HOLE LOCATIONS:
STEP 1: REMOVE FROM PACKAGING AND REVIEW CONTENTS
Tape Measure Side Cut or Needle Nose Pliers Masking tape 3/8” Wrench
#2 Phillips Screwdriver Utility Knife 5/32” Allen Wrench
1/8” Allen Wrench
Note: There should be no drilling into the truck body needed on most standard or full-size trucks.
BEFORE YOU START!
TO AVOID SCRATCHING THE SURFACE OF THE RAILS, DO NOT
SLIDE THEM OUT THE END OF THE BOX. OPEN THE BOX
ALONG THE LENGTH, USE PLIERS TO PULL THE STAPLES,
LIFT THE RAIL OUT. DO NOT USE A KNIFE TO CUT THE BOX
CAUTION! CAUTION!
Drain Tube Holes
Read the instructions carefully before you start. If you have any questions regarding the installation please
call our Technical Support Line at [phone]

2
Rails (Left and
Right) - In
separate box
than canister
STEP 2: INSTALL WIRING HARNESS
(If the optional wire harness Part# BL1120 is used, you may want to tape it to
the main harness to ease having to pull them through the bottom of bed
separately).
From inside the truck bed push the long wire harness end without the plug
through the stake pocket on the drivers side of the truck and out the underside
of the truck bed box.
Leave approximately one foot of slack inside the box for mounting the
electronics.
Route the wire harness under the truck and to the battery in the engine
compartment.
Attach the fuse holder to the end of the Red/positive wire.
(Do not attach to the battery yet.)
Secure the harness with wire ties provided after slack from the canister had
been taken out.
HARDWARE USED:
WIRE HARNESS x 1
ZIP TIES x 5
PACKAGING CONTENTS:
Complete
Canister
Assembly
Top Cover
Canister Drain
Tubes
Clamp Pack
Hardware
Pack
Top Cover
Foam
Tailgate Drain
Tubes
Place the Canister in truck bed just behind the cab and
center it from side to side. You will need to place the
canister on elevating objects, such as the box the
canister came in or 5 gallon buckets. (If you have
someone to help you, you can jump to step 5 and
install the assembled canister and rails on the truck.)
Note: Ensuring that the canister is centered in the bed
will help assemble the rails to canister in the next step.
STEP 3: POSITIONING CANISTER
FIG. 3B
Elevating
Objects
Canister needs to be
high enough to have
rail install clearance
Clamp
Extensions

3
STEP 4: INSTALLING RAILS
Left Rail
Right Rail
Tailgate End Cab End
Remove the protective paper from the foam on the underside of the Rail flanges. This is for
packaging purposes only.
Next identify the left and right side rails (FIG 4A). The rail flange and foam towards the outside of
the truck bed.
HARDWARE
USED :
1/4-20 X 5/8” RAIL
SCREW x 2
1/4” FLAT
WASHER x 2
1/4” LOCK
WASHER x 2
First make sure that the Lead Rib Flange is in pulled toward the tailgate
enough to clear the Canister Flange and Canister Stop (FIG 4B).
Figure 4B shows that the
lead rib needs to be
pulled out toward the tail
gate. Now hook the rail
into the rail guide and roll
it down making sure to
not get the sweep seal
folded back into the rail
(FIG 4C &9A).
FIG. 4C
Hook Rail feature into
Rail Guide here
Sweep Seal
Lead Rib
Notch
FIG. 4B
Canister
Flange
Lead Rib
Flange
Canister
Stop
PULLOUT
FIG. 4A
FIG. 4B

4
STEP 5: INSTALLING THE TOP COVER
Remove the 303 protectant sponge that is adhered to the underside of the Topcover and set it aside for step 10.
Shut the tailgate and pull the rails back until the tailgate cap seals have good engagement with your tailgate. A good
way to check for proper engagement is to make sure the bottom cap and tailgate have 1/4” gap (FIG 5A).
FIG. 5A
BLACK TOP COVER
SCREW x 2
6FT OF FOAM
INSTALLATION
TOOL x 1 FIG. 5C
Another way to set the tailgate cap seals is to use the Tailgate
Seal Gauge as shown in figure 5B & 5C. You should be able to
just slide the Tailgate Seal Gauge in between the Tailgate Cap
Seal and the Bottom Cap.
WARNING: Proper Tailgate Cap Seal Engagement is
important for getting the best possible water resistance out
of your cover!
Tailgate
Bottom Cap
Tailgate
Cap Seal
BR Gauge
Tailgate Seal
Gauge
FIG. 5B
FIG. 4F
FIG. 4E
FIG. 4G
Rail Guide
Rail
Then you can thread the Lead Rib into the rail an push the rail forward to the end of the can (FIG 4E
&4F). If you have difficulty threading the Lead Rib into the rail, you can gently lift up on the lead rib with
your left hand while pushing the rail forward with your right. Next push the cab caps into the front of the
rails (FIG 4G). Finally secure the rail to the canister with the Rail Screws proved with flat washer and
lock washer (FIG 4H).
Lead Rib
threaded into
rail
Cab Cap
Left Rail Flat Washer
Lock
Washer
FIG. 4H
Rail Screw
FIG. 5A