Pacific Triumph 1200 Operating manual

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TRIUMPH 1200
12 Gallon
BoxExtractor
READTHISBOOK
This operator’s book has important information for the use
and safe operation of this machine. Read this book care-
fully before starting the machine. Keep this book and tell all
operators to read the book. If you do not follow the instruc-
tions, you can cause an injury or damage equipment, furni-
ture or buildings.
For new books write to:
Pacific Steamex, Inc.
2259 S. Sheridan
Muskegon, MI 49442-6252
Carefully inspect all components to ensure that there is no
concealed freight damage. If such damage is discovered,
filea“CONCEALEDDAMAGEREPORT”immediatelywith
thedelivering carrier.
The contents of this manual are based on the latest product
information available at the time of publication. Pacific
Steamexreserves the right tomakechanges or improvements
to its machines without notice.
FORYOURCONVENIENCE,RECORDTHE
FOLLOWINGIMPORTANTINFORMATION:
MODEL
SERIALNUMBER
PARTNUMBER
DATEPURCHASED
OPERATING & MAINTENANCE
INTRODUCTION INSTRUCTIONS

IMPORTANTSAFETYINSTRUCTIONS
READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS
BEFORE USING THIS APPLIANCE!
WARNING! To reduce the risk of fire, electric shock, or injury:
1. Unplug from outlet when not in use and before servicing.
2. Do not use outdoors. Protect the machine from rain.
3. Do not allow to be used as a toy. Close attention is necessary when used by or near children.
4. Use only as described in this manual.
5. Never use this machine to pick up volatile or explosive materials!
6. Do not use this machine for pick up of dust or dry debris.
7. Do not use with damaged cord or plug. If appliance should not work as it should, has been dropped or
damaged, left outdoors, or dropped into water, return it to service center.
8. Do not pull or carry by cord, use cord as handle, close a door on cord or pull cord around sharp
edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord
10. Do not handle plug or appliance with wet hands. Do not immerse. Keep the machine in a dry building.
11. Do not put any objects into opening. Do not use with any opening blocked: keep free of dust, lint,
hair and anything that may reduce airflow.
12. Keep hair, loose clothing, fingers and all parts of the body away from openings and moving parts.
13. Turn off all controls before unplugging.
14. Do not use in areas where flammable or combustible liquids such as gasoline may be present.
15. Connect to a properly grounded outlet only.
16. Do not use water that is hotter than 82°C (180°F).
17. To prevent damage to the solution system, do not store in freezing temperatures without proper maintenance.
This machine must be grounded. If it should malfunction or break down,
groundingprovidesapath of least resistance for electric current to reducethe
riskofelectric shock. This machine is equipped with a cordhavinganequip-
ment-grounding conductor and grounding plug. The plug must be inserted
into an appropriate outlet that is properly installed and grounded in accor-
dancewith all local codes and ordinances.
WARNING - Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. Check with a qualified electrician or
serviceperson ifyouare indoubtas to whetherthe outlet isproperlygrounded.
Donotmodify the plug provided with themachine-ifit will not fit the outlet,
have a proper outlet installed by a qualified electrician.
This machine is for use on a nominal 120-volt circuit, and has a grounded
plugthatlooksliketheplugillustratedinfigureA. Atemporaryadapterthat
looks like the adapter illustrated in figures B and C may be used to connect
this plug to a 2-pole receptacle as shown in figure B if a properly grounded
outlet is not available. The temporary adapter should be used only until a
properly grounded outlet (figure A) can be installed by a qualified electri-
cian. Thegreen colored rigid ear,lug, or the like extending from the adapter
mustbeconnectedtoa permanent ground such as a properly grounded outlet
box cover. Whenever the adapter is used, it must be held in place by a metal
screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the
Canadian Electrical Code
EXTENSIONCORDS
Use only three-wire 14/3 or larger gauge approved extension cords
that have three-prong grounding type plugs and three-pole recep-
tacles that accept the appliance’s plug. Replace or repair any dam-
aged cords or plugs.
Whenservicing,refertoauthorizedpersononly. Useonly identical replace-
mentparts.
Grounding Instructions
NOTE: Do not use adapters shown in figures B & C in Canada

3
WARNING! Forthesafeoperationofthismachinefollow
theinstructions giveninthisbookletandthetraininggiven
byyoursupervisor. Failureto do socanresultinpersonal
injuryand/ordamagetomachineandproperty!
DO NOT OPERATE MACHINE IN AN EXPLOSIVE
ENVIRONMENT!
NEVERUSETHIS MACHINE TOPICK UP VOLATILE
OREXPLOSIVEMATERIALS!
The model shown in this manual is intended for commercial
use.
DO NOT OPERATE MACHINE IN AN EXPLOSIVE
ENVIRONMENT!
ASSEMBLY&OPERATION
1. Connect one end of the vacuum hose to the intake port
of the extractor located on the top of the unit and the
other end to the wand.
2. Connect the one end of the solution hose to the brass
water discharge fitting on the lower front of the extrac-
tor and the other end to the valve connection on the
floor wand.
3. Fill the solution tank (the rectangular opening located
on the top of the machine that does not have a cover)
with warm or hot water, plus a commercial grade carpet
cleaning chemical. Use dilution recommendations lo-
cated on the chemical bottle. This unit holds 12-gal-
lonsof liquid. NOTE: Alow-foaming solutionshould
be used. If not a defoamer must be used to keep the
foamtoaminimumduringusetoprotectyourvacuum
motor. Defoamerifusedisplacedintherecoverytank
priortooperating the unit.
4. Once you have completed all of the above and your
unit is plugged into a grounded outlet, turn on the pump
switch, which will start to pressurize the unit.
5. Turn on either one or both of the vacuum switches
depending on the amount of suction desired.
6. Holding the wand with two hands, activate the solution
by squeezing the lever on the wand (located at the top
of the wand). Spray will start to flow from the jets lo-
cated at the pick up end of the wand.
7. With one hand squeezing the wand lever, the other hand
should be putting downward pressure on the wand and
dragging the wand backwards across the carpet towards
the operator. This is basically wringing the water out
OPERATINGINSTRUCTIONS
of the carpet and pulling dirt embedded in the carpet up
while the suction created by the vacuum motor picks up
the water & dirt and empties it into the recovery tank.
8. Repeat step #7 without putting more solution down to
extract greater quanities of water from the carpet. Do-
ingthis extra times will shorten the drying timerequired
for your carpet.
9. After using all of the solution from the solution tank,
you should empty the recovery tank using the dump
valve located at the lower rear of the machine by bring-
ing the unit to a janitor’s sink, commode, etc. and pull-
ing up on the “T” handle on the top of the valve.
10. Oncethe recovery tankis emptied, lowerthe “T” handle
and repeat steps 3-9 as needed to clean the remaining
carpet.
11. The cover on the recovery tank must always be in place
while using the extractor. The suction from the unit
during operation holds this in place.
12. During recovery, note that 100% recovery of all liquid
will not be achieved.
DAILYORREGULARMAINTENANCE
1. Rinse solution and recovery tanks out after every use.
Never leave any liquid in the system after use during
storage. Store unit in a warm place. If unit is left in a
freezing environment with liquid left in the system, the
pumpand pump housingcould crack, requiring replace-
ment of the pump.
2. Twice a month, flush machine with a solution of white
vinegar (one quart vinegar to two gallons of water) or
anti-browningsolution mixed as directed. Thiswill pre-
vent build up of alkaline residue in the machine.
3. If spray jet on the wandbecomes clogged, removespray
tip, wash thoroughly and blow dry.
PERIODICMAINTENANCE
1. Periodically inspect all hoses, electrical cable and con-
nections on the machine. Frayed or cracked hoses
should be replaced to eliminate vacuum or water pres-
sure loss. Check power cable for damage. Repair or
replace damaged cord to prevent fire or electric shock.

TRIUMPH1200FINALASSEMBLY
4
6
7
8
9
10
11

TRIUMPH1200FINALASSEMBLYPARTSLIST
5
ITEM PART NO. DESCRIPTION QTY.
1 920665 Nut-Hex 1/4 SS Nyloc 1
2 254554 Hinge 1
3 911552 Cable-Steel Lanyard 1
4 962358 Screw-1/4-20x1-1/2 Hex SS 2
5 W104D Washer-Flat 4
6 252004 Clamp-Hose 5/8 Plastic 1
7 251804 Base-Black 1
8 255121 Lid Assembly 1
9258626 Tank-Solution-Black 1
10 258627 Tank-Recovery-Black 1
11 255106 Latch-Rubber 2
980720 Washer-Flat (Not Shown) 8

TRIUMPH1200RECOVERYTANK
6

TRIUMPH1200RECOVERYTANKPARTSLIST
7
ITEM PART NO. DESCRIPTION QTY.
1 920666 Nut-Hex 10-32 SS Nyloc 4
2 S400P5 Locknut 1-1/2 1
3 962453 Screw 10-32x1 SS Phillips 4
4 W104D Washer-1/4 Flat 4
5 S216P Clamp-Hose 1
6 253306 Fitting-Pipe 1-1/2 MPT 1
7 252807 Elbow 1-1/2 FIPT x 1-1/2 1
8 S400PB4 Elbow-Black 1
9 253343 Fitting-Pipe 1-1/2 1
10 250201 Adaptor-1-1/2 MPT & Hose Barb 1
11 S400PB4 Drain Valve 1
12 255020 Kit-Shutoff Assembly 1
13 257014 Standpipe-12 Gallon 1
14 520801 Bracket-Cord Wrap 1
15 258627 Tank-Recovery-Black 1
16 257004 Pipe-PVC 2 x .75" 1
17 257015 Support-PVC 1.5 x 17.25" 1
18 257016 Standpipe Assembly-12 Gal 1

TRIUMPH1200SOLUTIONTANK
8

TRIUMPH1200SOLUTIONTANKPARTSLIST
9
ITEM PART NO. DESCRIPTION QTY.
1 920666 Nut-Hex 10-32 SS Nyloc 2
2 962453 Screw 10-32 x 1 SS Phillips 2
3 W104D Washer 1/4 Flat SAE SS 2
4 211310 Body-90 Jet w/Lock Nut 1
5 253302 Filter Screen 1
6 253901 Handle-Grab Plastic 1
7 258626 Tank-Solution-Black 1

TRIUMPH1200BASEASSEMBLY
10

TRIUMPH1200BASEASSEMBLYPARTSLIST
11
ITEM PART NO. DESCRIPTION QTY.
1 257405 Rod-Axle 1/2 x 19" 1
2 251804 Base-Black-12 Gal 1
3 908059 Cord Asm 25' 16-3 SJT 1
4 920011 Nut 1/4-20 Elastic Stop 16
5 920619 Nut 1/2 Pipe Lock 1
6 920004 Nut 1/4-20 Hex 6
7254137 Hose-Solution 3/8 x 48" 1
8920666 Nut-Hex 10-32 SS Nyloc 2
9962339 Screw 10-30 x 1 Phillips 2
10 962357 Screw 1/4-20 x 1 Hex Zinc 10
11 962211 Screw 10 x 3/8 Hex Washer 2
12 962223 Screw 8 x 5/8 Self Tap HHW 5
13 962229 Screw 1/4-20 x 5 Hex Zinc 6
14 980722 Washer-Flat 1/2 x 1-3/8 OD 9
15 980082 Washer-Med Split 1/4 6
16 W104D Washer 1/4 Flat SAE SS 26
17 W401D Washer #10 Flat SAE Zinc 3
18 S453P Clamp-Hose 2
20 252009 Clamp-Hose Metal #28 4
21 3765 Elbow-Male 3/8 to 3/8 Nylon 2
22 203359 Fitting-Hose Barb 3/8 1
23 203302 Quick Connect-Male 1/4 1
24 252812 Elbow-Short 90D PVC 1
25 603473 Gasket-Top Vac 2
26 930017 Rivet 3
27 S482P Cap-Axle 2
28 253305 Ferrule-Solution Hose 1
29 A13020 Relief-Strain 1
30 255207 Vacuum Motor-2 Stage Tangential 2
31 257007 Pump-100 PSI 1
32 254136 Hose-Solution 3/8 x 19" 1
33 254127 Hose-2 x 6.5" 1
34 257004 Pipe-PVC 2 OD x .75"L 1
35 256402 Switch Plate 1
36 256603 Plate-Motor Mounting 1
37 258512 Screen-Vac Guard 2
38 911089 Switch-Rocker-20 Amp 3
39 S519PB Blank-Switch 1
40 252407 Caster-Swivel 2
41 259708 Wheel 12 x 1.75" 2
42 254126 Hose 2 x 11" 1
43 257012 Pipe-PVC 2 x 2" 1
44 257013 Pipe-PVC 2 x 3" 1

TRIUMPH1200HOSEASSEMBLY
12

TRIUMPH1200HOSEASSEMBLYPARTSLIST
13
ITEM PART NO. DESCRIPTION QTY.
1 252403 Cuff-Hose 1.5 x 1.5" 2
2 254105 Hose-Vacuum 1.5" (Per Foot, No Cuffs) 15 ft
3 254113 Hose-Vacuum Assm 15' w/Cuffs 1
4 S250P Hose-Solution 3/8" (Per Foot) 15 ft
5203359 Fitting-Hose Barb 3/8" 2
6202050 Clamp-Solution Hose 2
7203308 Quick Connect - 1/4" Female 2
8254121 Hose-Solution Assm 15' w/QC 1
9 911104 Tie-Cable 4

TRIUMPH1200WANDASSEMBLY
14
1
2
3
4
5
6
7
6
8
9
10
11
12

TRIUMPH1200WANDASSEMBLYPARTS LIST
15
ITEM PART NO. DESCRIPTION QTY.
1 219201 Trigger-Wand 1
2 203302 Quick Connect 1/4" Male 1
3 S906A Nipple-Brass 1
4 T4055 Elbow-45 Degree Brass 1
5 219402 Valve 1
215007 Kit-Valve Repair (O-ring/Spring/Disk)
6 S223P Barb-1/4 to 1/4" Brass 2
7 214116 Hose Assembly (Valve to Jets) 1
8 S980P Body-Spray Jet 2
9 S280P Strainer w/Check Valve 2
10 S877P2 Jet-Brass 2
11 S973P Cap-Jet 2
12 213903 Handle w/Hardware 1

16
TRIUMPH1200WIRINGDIAGRAM-NOHEATERINSTALLED

17
TRIUMPH1200WIRINGDIAGRAM-WITHHEATERINSTALLED

NOTES
18

WARRANTYPOLICY
TRIUMPH1200 12GALLON BOXEXTRACTOR
The Pacific Triumph 1200 has been manufactured, tested and inspected in accordance with specific engineering requirements
and is WARRANTED to be free from defects in workmanship and materials as follows:
Five (5) years parts, One (1) year labor – Rotational molded tanks.
One (1) year parts & labor – All other components unless excluded below.
This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Pacific’s
Operating and Maintenance instructions.
This warranty does not apply to certain wear parts of the machine such as electrical cords, carbon motor brushes, hoses,
tools, etc., nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of
return parts including motors, tools, etc., is subject to incoming inspection of those items.
To secure repair under this warranty, the following procedure should be taken:
•The inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges
prepaid. If unable to locate the Dealer, you may contact Pacific at the address listed herein for the location of the nearest
Pacific repair center or agent or for other instructions pertaining to your warranty difficulty.
•Upon compliance with the above warranty procedure, all warranted repairs would be completed at no additional charge or
cost to the user.
•Only Pacific or its authorized dealers and agents may make no charge warranty repairs on this product. All others do so at
their own risk.
This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not include
incidental or consequential damages arising from the use of a Pacific machine whether defective or not.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
11/11
2259S. Sheridan •Muskegon, MI 49442
Ph:[phone]•[phone]•Fax [phone]
www.pacificfloorcare.com