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Pacific Z210 User manual

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Page 1 of 38
Z210
The contents of this manual are based on the
latest product information available at the
time of publication. Pacific reserves the right
to make changes or improvements to its
machines without notice.
Carefully inspect all components to ensure
that there is no concealed freight damage. If
such damage is discovered, file a
“CONCEALED DAMAGE REPORT”
immediately with the delivering carrier.
FOR YOUR CONVENIENCE, RECORD
THE FOLLOWING IMPORTANT
INFORMATION:
For new manuals write to:
Pacific
2259 S. Sheridan
Muskegon, MI 49442-6252
or download the most recent version of the
manuals from our website:
www.pacificfloorcare.com
SERIAL NUMBER
DATE PURCHASED
Page 2 of 38
SAFETY INSTRUCTIONS
1) You must have training in the operation of the machine before using it. READ THE
INSTRUCTION BOOK. If you do not understand any instruction, ask your supervisor.
2) Make sure all labels, decals, warnings, cautions and instructions are fastened to the
machine.
3) Read the labels carefully on the machine. Do not cover them for any reason and
replace them if damaged.
4) Do not operate this machine unless it is completely assembled and inspect the machine
carefully before operation.
5) Pay close attention to other people and especially children while operating this machine.
6) Be a careful driver and do not strike shelving or scaffolding, especially where there is a
danger of falling objects.
7) Machines can cause an explosion when operated near flammable materials and vapors.
Do not use this machine with or near fuels, grain dust, solvents, thinners, or other
flammable materials.
8) In case of fire, use a powder extinguisher. Do not use water.
9) Do not use this machine as a means of transport.
10) Do not use acid solutions that could damage the machine or flooring.
11) Adjust your speed to the conditions of the floor.
12) Do not turn the machine on an incline. Do not stop and leave the machine on a ramp or
incline.
13) During any maintenance operation disconnect the power supply from the machine.
14) Lead acid batteries generate gases that can cause an explosion. Read the instruction
manual supplied with the battery charger. Keep sparks and flames away from batteries.
NO SMOKING. Charge the batteries only in an area with good ventilation.
15) Do not use a charger if the power cord is damaged or a charger that is not matched to
the machine.
16) Always wear eye protection and protective clothing when working near batteries.
Remove all jewelry. Do not put tools or other metal across the battery terminals, or on
the top of the batteries.
17) Maintenance and repairs must be performed by authorized Service Centers only.
18) Keep the electrical parts of the machine dry. Do not wash the machine with direct water
jets or high pressure, or with corrosive material. For storage, keep the machine in a dry
location.
19) Water solutions or cleaning materials used with this type of machine can leave wet
areas on the floor surface. These areas can cause a dangerous condition for the
operator or other persons. Always put CAUTION signs near the area you are cleaning.
20) Do not reach under shrouds with fingers, hands, or toes when machine is running.
Page 3 of 38
SYMBOLS USED ON THE AUTOMATIC SCRUBBER
Water Valve Indicator
Brush Drive Motor Control Switch
Vacuum Motor Control Switch
Squeegee Lift Lever Indicator
Battery Charge Indicator
Water Flow Control Indicator
Page 4 of 38
MACHINE PREPARATION
1) UNPACKING THE MACHINE
a) Take off the outer
packaging.
b) The machine is fastened to
the pallet with wooden
wedges that block the
wheels. Remove tie down
straps.
c) Using a ramp, pull the
machine off the pallet.
2) BATTERY INSTALLATION
a) Remove the squeegee hose
from the recovery tank.
b) Remove the vacuum cover
by rotating it
counterclockwise.
c) Remove recovery tank by
lifting tank by lift chain at the
back of the tank and the
drain hose at the front of the
tank.
Remove
Pull
Backwards
Remove
Lift Chain
Drain Hose Lift Point
Page 5 of 38
MACHINE PREPARATION
BATTERY INSTALLATION
(Cont.)
d) Place the batteries in the
battery compartment.
e) Connect the battery
connector to the machine
connector
f) Replace the recovery tank
and reassemble the vacuum
cover and squeegee hose.
3) BATTERY CHARGE LEVEL
INDICATOR
The battery indicator is digital with
4 display levels and a flashing one.
The numbers, which appear on the
display, show the approximate
charge level. 4 represents a full
charge and 0 represents
discharged and the batteries must
be recharged.
NOTE: The brush motor
automatically switches off after
the battery indicator light
begins to flash. You will be
able run the vacuum motor and
finish drying any wet areas.
Battery Charge
Indicator
Machine Connector
Battery Connector
Page 6 of 38
MACHINE PREPARATION
4) SQUEEGEE ASSEMBLY INSTALLATION
The squeegee is assembled to the machine
by lifting the locking latches and sliding the
squeegee assembly onto the 2 posts at the
rear of the squeegee swing arm. Push on the
locking latches down. Lower the squeegee
and install vacuum hose over vacuum outlet
on squeegee assembly. The hose should be
located to the rear of the lifting cable.
5) ADJUSTING SQUEEGEE HEIGHT
The height from floor to squeegee should be
adjusted based on blade wear. Rotate the
adjusting knobs counter-clockwise to lower
squeegee and clockwise to lift it.
NOTE: Rotate the right and left adjusting
knobs until the squeegee is positioned parallel
to the floor.
6) ADJUSTING SQUEEGEE INCLINATION
During operation the rear squeegee blade is
most efficient when bent backwards roughly
3/16ths to 5/16ths of an inch along its entire
length. To increase the blade bending in the
center of the squeegee, tilt the squeegee body
backward by turning the adjuster knob
counter-clockwise. Conversely, turn the
adjuster knob clockwise to increase the
bending at the outside edges of squeegee
blade.
Locking Latches
Vacuum
Outlet
Height
Adjusting
Knobs
Inclination
Adjusting
Knob
Page 7 of 38
MACHINE PREPARATION
7) RECOVERY TANK
Open the lid and confirm the following
connections are secure:
a) The vacuum cover is securely attached.
Align the notches and rotate the cover
clockwise to close. The vacuum hose
must also be attached.
b) Confirm that the squeegee hose is properly
connected.
c) Confirm that the drain hose plug, which is
located at the front of the machine, is
closed.
8) SOLUTION WATER
Fill the solution tank with clean water at a
temperature not higher than 50°C / 122°F. Add
the proper concentration of liquid detergent by
following the manufacturer instructions. Excess
foam in the recovery tank can damage the
vacuum motor, so use only the minimum amount
of detergent necessary. Reassemble the cover.
WARNING! Always use low foaming
detergent. Adding antifoam liquid into
the recovery tank before cleaning will also help
prevent foaming.
NEVER USE ACID, BLEACH or AMMONIA
9) BRUSH INSTALLATION
a) Lift the brush base by depressing the foot
level at the rear of the machine.
b) Place the brushes under the base. Align
the brush lugs with the holes in the brush
plate. Insert the brushes into the plate and
turn each brush so the lugs are pushed
toward their retaining springs, until locked.
The photo shows the directions to rotate
the brushes to lock them into operating
position.
Vacuum
Cove
r
Squeegee
Hose
Solution Tank
Fill O
p
enin
g
Page 8 of 38
MACHINE PREPARATION
10) SPLASH GUARD INSTALLATION
a) Wrap splash guard around the brush deck
base.
b) Place band clamp over the front band
clamp stud.
c) Pull band clamp around brush deck base
and place band clamp spring over rear
band clamp stud.
d) Repeat process on opposite side of brush
deck base.
Splash
Guard Front Band Clamp
Stud
Rear Band
Clam
p
Stud
Band Clamp Spring
Page 9 of 38
MACHINE OPERATION
1) Connect machine connector to the battery
connector.
2) Turn on the brush motor switch. Battery
charge indicator will illuminate indicating the
charge level of the batteries. If the indicator is
flashing the batteries need to be charged.
Please note that the scrubbing brushes will
not rotate until the hand switch lever is
engaged.
3) Turn on the water solenoid valve switch.
4) Turn on the vacuum motor switch.
5) Adjust the flow rate of the cleaning solution
with lever. Moving the solution flow control
lever downward increase the flow rate and
raising the lever decreases the flow rate.
There should be enough solution to wet the
floor uniformly, but not so much that the water
gets past the splash guard. Remember that
the correct solution quantity depends on the
type of floor, the dirt level and the scrubbing
speed.
6) Release and raise the brush base lift lever to
lower the brush base.
7) Lower the squeegee using the squeegee lift
lever.
Machine
Connecto
r
Battery
Connecto
r
Vacuum
Motor
Switch
Water
Solenoid
Switch
Battery Charge
Indicato
r
Brush Motor
Switch
Squeegee
Lift Leve
r
Brush Base
Lift Leve
r
Solution
Flow
Control
Lever
Solution
Tank
Drain
Hose
Page 10 of 38
MACHINE OPERATION
8) SCRUBBING
This machine is equipped with brush assist
propulsion. Depress the handle switch lever.
The scrub brushes will begin to rotate and
solution will begin to flow. During the first few
yards of operation, check that the quantity of the
cleaning solution is sufficient to wet the floor and
that the squeegee dries the floor surface.
WARNING! Always lift the squeegee when
moving backwards.
9) OVER FILL PROTECTION
The machine is equipped with a float that stops
the vacuum exhaust air flow when the recovery
tank is full. Vacuum motor does not stop
operating but the vacuum exhaust air flow rate is
greatly reduced. When this occurs, empty the
recovery tank by removing the drain plug on the
drain hose and then empty the recovery tank.
WARNING! Use gloves for protection
from contact with dangerous solutions.
Handle Switch
Leve
r
Drain Plug
Float