Pacojet Junior User manual

Pacojet Junior
C Pacojet AG (2017)
Pacojet AG
Bundesstraße 9
CH-6300 Zug
Switzerland
Tel .: [phone]
Fax.: [phone]
E-Mail: [e-mail]
www.pacojet.com
EN User Manual

Pacojet Junior
C Pacojet AG (2017)

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Figure 2

Figure 1

User Manual......................................................................................................... 4

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Table of contents
1. About this document ..............................................................................6
1.1 Generalinformaon ..................................................................................6
1.2 Standardsforillustraons..........................................................................6
1.3 Denionofkeyterms ..............................................................................6
2. Using the Pacojet Junior...........................................................................6
2.1 Proper and improper use...........................................................................6
2.2 Aspectsrelangtofoodhygiene ...............................................................6
3. Safety notes.............................................................................................7
3.1 Generalsafety............................................................................................7
3.2 Riskresulngfromelectricalcurrent.........................................................9
3.3 Warnings....................................................................................................9
4. Scope of delivery .....................................................................................10
5. Descriponofthedevice .........................................................................11
5.1 Properes ..................................................................................................11
5.2 Structure – Overview of components and accessories..............................11
5.3 Display .......................................................................................................12
6. Gengstarted.........................................................................................14
6.1 Unpackingthedevice ................................................................................14
6.2 Checkingthescopeofdelivery ..................................................................15
6.3 Sengupthedevice/underlyingcondionsforsetup............................15
6.4 Connecngthedevicetothemains ..........................................................16
6.5 Switchingthedeviceonando................................................................. 16
6.5.1 Switchingonthedevice............................................................................. 16
6.5.2 Standbymode............................................................................................16
6.5.3 Switchingothedevice.............................................................................16
7. Pacozingfrozenfoodpreparaons .........................................................17
7.1 Preparaons...............................................................................................17
7.2 Pacozing...................................................................................................18
7.3 Overllprotecon......................................................................................21
7.4 Aerpacozing..........................................................................................21
7.5 Refreezing ..................................................................................................22
8. Cleaning and maintenance ......................................................................22
8.1 CleaningthePacojet Junior .......................................................................22
8.1.1 Cleaningcycles/whentoclean.................................................................23
8.1.2 Cleaning agents..........................................................................................24
8.1.3 Inialcleaningprocess...............................................................................24
8.1.4 Rinsingcycle...............................................................................................25
8.1.5 Cleaningcycle ............................................................................................27
8.1.6 Cleaningthesurfaceofthedevice.............................................................29
8.1.7 Cleaningtheaccessories............................................................................29
8.2 Maintenance..............................................................................................30
User Manual

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9. Defects ....................................................................................................31
10. Technicalspecicaons............................................................................32
11. Cercaon .............................................................................................33
11.1 Compliancewithstandards .......................................................................33
11.2 EUdeclaraonofconformity....................................................................33
12. Transport and storage ..............................................................................33
12.1 Transport....................................................................................................33
12.2 Storage.......................................................................................................34
13. Disposal ...................................................................................................34
13.1 Pacojet Junior ............................................................................................34
13.1.1 Non-EU countries and countries outside Europe.......................................34
13.1.2 European Union.........................................................................................34
13.2 Packaging ...................................................................................................34
14. Warranty notes ........................................................................................34
15. Customer service .....................................................................................34

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1. About this document
1.1 Generalinformaon
ThisusermanualcontainsallinformaonrequiredtoensuresafehandlingofthePacojet Junior.
Readthisdocumentcarefullybeforestarngupthemachineandfollowallsafetynotes.
Alwaysoperateandusethisdeviceinthemannerdescribedinthismanual.
Anydeviaonfromtheprocessesdescribedinthismanualcanresultininjuriestotheoperator
ordamagetothedeviceanditsaccessoriesincertaincircumstances.
ThisusermanualispartofthePacojet Juniorandmustbemadeavailableatallmes.Ifthe
devicechangeshands,thisdocumentmustbegiventothenewowner.
1.2 Standardsforillustraons
Anillustraonofthebasicdeviceanditsaccessoriesislocatedonthefold-outpageatthestart
ofthisusermanual(gure1:PacojetJuniorandaccessories;gure2:display).Thereferences
includedinthetextrelatetothenumbersusedinthesetwoillustraons.Thislayoutenables
readerstomaintainanoverviewofthedevice,thedisplay,andaccessoriesatallmes.
1,2,... Consecuvenumbersareusedtopresentaseriesofconsecuvestepsin
a process.
1Anumberinsideacircleshowstheastepshowninanillustraon.
• Abulletpointatthestartofaseconmarksthestartofalistofindividual
aspectslinkedbyasimilarsubject.
1.3 Denionofkeyterms
AllmaincomponentsandaccessoriesinthePacojet Juniorthatcomeintocontactwithfood
duringthepacozingprocessmakeupthedirect food processing system.
2. Using the Pacojet Junior
2.1 Proper and improper use
ThePacojet Junior isakitchendeviceforcommercialandprivateuse.Pacozingenableschefs
to“micro-puree”fresh,deep-frozenfoodswithoutthawingintoultra-lightmousses,naturally
freshicecreamsandsorbetsoraromacsoups,saucesorllings.
Anyusagethatgoesbeyondthedescriponprovidedhere,includingtheprocessingof
othersubstances,cancauseinjuriesanddamage.Anyimproperusageasdenedhereisnot
permied!
2.2 Aspectsrelangtofoodhygiene
Whileworkingwithfood,alwaysobservehygienestandardsandcomplywithanylegal
standardsconcerningfoodpreparaon.
Onlyeverprocessfresh,boneless,frozenproduce.
Beforepacozing,producemustbefrozenatatemperatureofbetween-18°Cand-23°Cfora
periodofatleast24hours.

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Dependingonthecontentofthefoodpreparaon,thecoretemperaturemayincreaseupto
-3°Cduringpacozing.Consequently,pacozedfoodmustbeprocessedquicklytoprevent
itfromspoilingandposingahealthrisk.Anyunrequiredfoodleinsidethebeakeraer
pacozing,whetherfrozenorun-frozen,shouldbeplacedbackintothefreezerimmediately.
Beforedoingso,ensurethattheprocessedfoodinsidethebeakerissmoothedat.
Onlyeverprocess(boneless)foodinthemachine.Othermaterialsareexpresslyprohibited.
3. Safety notes
Readthefollowingsafetynotesinfulltopreventinjuryanddamage.Donotstartupthedevice
unlyouhavereadandunderstoodthesenotes.
Intheeventofuncertaintyorquesons,pleasecontactyourPACOJETsalespointbefore
starngupthedevice(seeChapter“15.Customerservice”onpage 34).
3.1 General safety
• ThePacojet Juniormustalwaysbeusedinaccordancewiththe
instruconsprovidedinthisusermanual.Failuretoobservethis
manualcanresultininjuries,damagetothedevice,and /or
contaminaonofthefoodbeingprocessed.
• ThePacojet Juniormayonlybeusedbypersonswhobeen
instructedinhowtooperateitsafely.
• Thedeviceanditsaccessoriesmustbekeptawayfromandstored
outofreachofchildrenundertheageof8.
• Thedeviceshouldonlybeusedbychildrenovertheageof8and
personswithlimitedphysical,sensory,andmentalabilityifthey
havebeeninstructedinhowtouseitandarebeingsupervised.
Theymustunderstandtherisksinvolvedinusingthedevice.
• Childrenmustnotplaywiththedevice.Childrenmustalwaysbe
supervisedwhencleaningthedevice.
• Thedeviceissealedandmayonlybeopened,repaired,and
servicedbyanocialservicepartner.
• Neverremoveanyaccessories(e.g.,protecveand /orpacozing
beakers)whilethedeviceisrunning.
• OnlyoriginalPACOJETaccessoriesintendedforthisdevicemaybe
usedduringoperaon.
• NeveruseanyaccessoriesfromotherdevicesinthePacojet line
(e.g.,Pacojet 1, 2 or 2plus)iftheyareintendedspecicallyforthese
devices.
• Theaccessoriesprovidedmustonlyeverbeusedforthepurposes
describedinthisusermanual.

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• ThePacojet Juniormustneverbeplacedindirectproximityto
outletsorkitchendevicesthatarepronetosplaeringoremitheat,
grease,orsteam.
• TakecarewhenunpackingthePacojet Junior asthedeviceisheavy.
Ifpossible,seekassistancefromanotherpersonwhenunpacking
thedevice.Makesureyoudonotbumporinjureyourselfwhen
unpackingandposioningthedevice.Somepartsofthedevice
havesharpedges.
• Thedeviceemitsnoisesduringoperaon.Seetheemissionsvalues
inChapter“10.Technicalspecicaons”.
• Alwaysunplugthepowersupplyifthedeviceisleunsupervised
forlongperiodsofme.
• NeveraempttobypassthesafetyswitchinstalledonthePacojet
Juniorformakingsurethatprotecveandpacozingbeakersare
aachedcorrectly.
• Neverstartthedevicewithoutapacozingandprotecvebeaker.
• Donotopenanyscrewedcoversorthedevicehousing.
• Nevermodifythedevice,itscomponents,oraccessories.
• Beforeusingthedevicefortherstme,performaninialcleaning
processinaccordancewithChapter“8.1.3Inialcleaningprocess”.
• ThePacojet Junior must never be used to process products
oringredientsthatreleasegasduringprocessingand,asa
result,causethepressureinthepacozingbeakertoriseinan
uncontrolledmanner,suchasliquidnitrogen(N)initspureform
orcarbondioxide(CO2)inaboundstatewhentheproductinthe
beakercontainscarbondioxide.

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3.2 Riskresulngfromelectricalcurrent
• BeforeconnecngthePacojet Juniortothemainspowersupply,
makesurethatthemainsvoltage /frequencyspeciedonthetype
plateisguaranteed.OnlyeverusethedevicewiththeACcurrent
speciedonthetypeplate.
• Foraddionalprotecon,werecommendinstallingaresidual
currentcircuitbreakerwith20mA.
• Ifyoudetectanyabnormalies(e.g.,smoke,noises)during
operaon,switchothedevicestraightawayanddisconnectit
fromthemains(unplugthedevice).
• Onlyeverusethedevicewhenitisfreefromtechnicalfaults.
• Checkthedeviceandconnecngcableforexternaldamagebefore
eachuse.Neverusethedevice,connecngcable,andaccessoriesif
theyaredamaged.
• Ifyounoceanydamagetothedeviceoritsaccessoriesduring
operaon,switchothePacojet Junioratthemainsswitchand
unplugthemainsplug.
• AlwayshavethedevicerepairedbyanocialPACOJETservice
partner.Neverrepairthedeviceyourself.
• Neversubmergethedeviceinwater.Donotexposethedeviceto
highlevelsofmoisture.
• Alwaysunplugthepowersupplyifthedeviceisleunusedforlong
periodsofme.
• Whendisconnecngthedevicefromthemains,alwaystakeholdof
theplugitselfandnottheconnecngcable.
• Nevertouchtheconnecngcableandmainsplugwithwethands.
• Makesurethattheconnecngcabledoesnotgettwistedortrapped.
Keepitawayfromsharpedges.
3.3 Warnings
Inaddiontothegeneralsafetynotesprovidedhere,theusermanualalsocontainsother
instruconspertainingtospecicprocesses.Thesewarningsrelatetothespecicaconbeing
describedandrefertopotenalhazardsduringoperaon.
Thefollowingsymbolsandtypesofnocerefertovariouslevelsofriskandaddionalnotes:

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Warning
Refers to a potenally dangerous situaon. Failure to avoid
thissituaoncouldleadtosevereorfatalinjuries.
• Abulletpointreferstomeasuresthatmustbeappliedoravoided
toeliminateoravoidtherisk.
Cauon
Refers to a potenally dangerous situaon. Failure to avoid
thissituaonmayleadtoinjuries.
• Abulletpointreferstomeasuresthatmustbeappliedoravoided
toeliminateoravoidtherisk.
Note
Referstoapotenallydangeroussituaon.Failuretoavoidthissituaonmay
lead to damage.
• Abulletpointreferstomeasuresthatmustbeappliedoravoidedtoavoiddamaging
thedeviceanditsaccessories.
Thissymbolreferstoaddionalinformaonorpsonhandling
the device.
4. Scope of delivery
Thescopeofdeliverycomprisesthefollowingcomponents:
• 1 Pacojet Junior(1)
• 1sprayguard(8),including1preliminaryscraper(8a)
• 1pacozingblade(9)
• 1pacozingbeaker(10)
• 1beakerlid,white(11)
• 1protecvebeaker(12)
• 1rinsinginsert,green(13)
• 1bluesealingring(14)
• 1cleaninginsert,blue(15)
TheaccessoriesprovidedmustonlyeverbeusedwiththePacojet Junior.Exceponsare
referredtoseparately.Usewithotherdevicesisprohibited.

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5. Descriponofthedevice
5.1 Properes
ThePacojet Junior isaninnovavekitchendeviceforcommercialandprivateuse.Itcanbe
usedtocarefullyprocessfrozenproducewithoutneedingtodefrostit.Thedevicecreatesne
pureesandmoussesinasingleprocess.Thefoodisprocessedusingposivepressure,which
helpstomakeitsavormoreintense.Thisprocessisreferredtoaspacozing.
5.2 Structure – Overview of components and accessories
TheitemnumberslistedinthefollowingtablerefertotheillustraonofthePacojet Junior and
itsaccessoriesonthefold-outpage.
ThePacojet Junior(gure1)consistsofthefollowingelementsandaccessories:
Item number Operang
element /
accessory
Funcon
1Pacojet Junior Basic device
2Pacozingsha
andbladeholder
Enablesthepacozingbladetobeaachedsecurely.
3 Insert Enablestheprotecvebeakertobescrewedinandheld
securely.
4Display EnablesthePacojet Junior to be operated.
5Mainsswitch Switchesthedeviceonoro.
“0”-Deviceswitchedo.
“I”-Deviceswitchedon.
6Connecngcable SuppliesthePacojet Juniorwithpower.
7Depressurizaon
buon
Enablestheposivepressureproducedduringthe
pacozingprocesstobereleased.Thedevicemustbe
depressurizedaereachpacozingprocess.
8Sprayguard
withpreliminary
scraper(8a)
Protectsthedevicefrombeingsplaeredwithfood
duringthepacozingprocess.
9Pacozingblade Bladeforpacozingfrozenfoodpreparaons.
10 Pacozingbeaker HoldsthefoodtobeprocessedbythePacojet Junior.
11 Beakerlid
(White)
Sealsthepacozingbeakerandallowsforhygienic
storage.
12 Protecvebeaker Holdsthepacozingbeaker,allowsforsafehandling,
andisusedtosecurethepacozingbeakertothe
Pacojet Junior.

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Item number Operang
element /
accessory
Funcon
13 Rinsing insert
(green)
Isusedinconjunconwiththepacozingbladefor
rinsingcycles.
14 Blue sealing ring Sealsthepacozingbeakerduringthecleaningprocess.
15 Cleaning insert
(blue)
Cleansthefoodprocessingsystem.
Isusedwithoutthepacozingblade.
5.3 Display
Item
number
Operangelement Funcon
16 BEAKER
CONTENTS
INDICATOR
Showsthecurrentprocessingstatus:
• Filllevelofthepacozingbeaker(10)
• Progressofthepacozingprocess
• Finalprocessingstatusattheendofthepacozing
process
Processedfrozenproduceisrepresentedbyaashing
bar.
Unprocessedfrozenproduceisrepresentedbyabar
thatislitupconnuously.
Theindicatorgoesoutwhentheprotecvebeaker(12)
is removed.
17 UP/DOWN
DISPLAY
Indicateswhetherthepacozingblade(8)ismovingup
ordownwhilethepacozingprocessisinprogress.

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Item
number
Operangelement Funcon
18 PORTION
QUANTITY
INDICATOR
Indicateshowmanyporonswillbepacozedbefore
theprocessstarts(seealso“PORTIONINGKEYS”).
Ifthisindicatorisdark,theenrepacozingbeaker(10)
will be processed.
Eachnishedprocessedporonisdeductedfromthe
totalontheindicator.
Attheendofthepacozingprocess,thenumberof
poronsprocessedashes.
Iftheprogrammedquantyislargerthantheactual
quantyinthebeaker,thequantythatsllneeds
tobepacozedwillbedisplayedattheendofthe
pacozingprocess.Thisremainingquantycanbe
processedonceanotherpacozingbeakerisinserted
intothedevice.
Ifyoudonotwishtoprocessanyfurtherporons,you
candeletetheremainingquantyinthedisplayusing
the“STOP/RESET”KEY.
Forcertaintypesoferror,thisdisplaymayalso
contain an Error message.(SeeChapter“9.Defects”on
page 31).
19 READY DISPLAY Lightsupwhentheprotecvebeaker(12)hasbeen
aachedcorrectlytothedevice.ThePacojet Junior can
now be programmed and started.
20 POWER DISPLAY ThePOWER DISPLAYhastwofuncons.
1.)Aeritisswitchedon,thePacojet Junior is in
“operangmode”.
Thedevicecannowbeprogrammed.
2.)Ifnoaconistakenwithin5minutes(i.e.,nobuons
areoperatedorprocessesiniated),thedevice
switchesto“standbymode”andthedisplaylights
up RED.
21 START KEY TheSTARTKEYhastwofuncons.
1.)Switchesthedevicefrom“standbymode”to
“operangmode”.
2.)Startsthedeviceonceprogrammingiscomplete.

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Item
number
Operangelement Funcon
22 STOP/RESET
KEY
TheSTOP/RESETKEYhastwofuncons.
1.Interruptfuncon
Operangthiskeyduringthepacozingprocessstops
thecurrentprocess.
ThePacojet Juniorswitchestoretract,thepacozing
blade(9)returnstoitsstartposion,andthedevice
switchesoautomacally.
Thisfunconcanbeusedtopacozeasmallquanty
withoutanyadvanceprogramming.
2.Deletefuncon
Operangthekeybeforethestartofaprocessdeletesa
pre-programmedquanty.
23 PORTIONING
KEYS“+”/“-”
Thesekeyscanbeusedtoentertherequirednumber
ofporonstobeprocessed.
Onepacozingbeaker(10)canholdamaximumof
10 porons.
Theprogrammedporonquantyisshownin
theporonquantyindicatorbeforeandaerthe
pacozingprocess.
ThePacojet Junioronlyprocessestheprogrammed
numberofporons.Thisquantycanberemovedaer
processing.Theproduceleinthebeakercanbefrozen
again and processed later.
See also “PORTION QUANTITY INDICATOR”.
6. Gengstarted
ThischapterdescribeshowtopreparethePacojet Juniorbeforeyouuseitfortherstme.
6.1 Unpackingthedevice
Cauon
Riskofinjurycausedbyunpackingthedeviceanditsaccessories
incorrectly!
• Takecarewhenunpackingthedevice,itisheavy.
• Ifpossible,seekassistancefromanotherpersonwhenunpacking
thedevice.
• Makesureyoudonotbumporinjureyourselfwhenunpacking
thedevice.Somepartsofthedevicehavesharpedges.

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UnpackthePacojet Junior.Removethepackagingmaterial,adhesivestrips,andprotecve
lmsfromthedevice.
Storethepackagingmaterial(cardboardboxandstyrofoaminserts)
fortransport,storage,andpossiblereturns(e.g.,intheeventof
maintenance).
6.2 Checkingthescopeofdelivery
Checkthecontentsofthepackagingtomakesureallpartsarecompleteandinagood
condion(seeChapter“4.Scopeofdelivery”onpage 10).
Ifyounoceanydefectsormissingaccessories,pleasecontactyourPACOJETsalespointor
yourocialPACOJETservicepartnerimmediately(seeChapter“15.Customerservice”on
page 34).
6.3 Sengupthedevice/underlyingcondionsforsetup
Note
Damageduetooverheang!
Alackofvenlaonmaycausethedevicetooverheatduetopoorvenlaon
andaircirculaon.
• Coolairmustbeabletobesuckedintothebackofthedeviceandblownoutofthe
boomofthedevicewithouthindrance.
• Theairventsmustneverbeobstructedorblocked.
• Posionthedeviceonasafe,stable,at,anddrysurface.
• Arrangethemainspowercablesothatitcannotbedamagedbyedgesorhotsurfaces.
• Themainsswitch(5)mustremainfreelyaccessible
Neveroperatethedevice under the following condions:
• Indirectproximitytoaheatsource
• Onavibrangbase
• Onahotsurface
• Directlynexttoafanoraircondioningunit
• Directlynexttoanoutletformoistorgreasyvapors
• Directlynexttoanoutletforwarmorhotair
• Directlynexttowaterpointsanddevicesthatarecleanedwithawaterhoseorsteamjet
• Withouttherubberfeet
• Whenthegapbetweenthebackofthedeviceandotherobjectsis<10cm.
MakesurethereisenoughroomformovementintheareaaroundthePacojet Junior.Thisis
theonlywaytoguaranteesafeoperaonofthedevice.
Failuretoobservethelistofsetupcondionsmayresultinmalfunconsanddamagetothe
Pacojet Junior.