Palfinger MBB C 1000 S User manual

PALFINGER TAIL LIFTS
OPERATING INSTRUCTIONS
TAIL LIFTS
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Operating Instructions
for
PALFINGER Tail Lifts
Standard Tail Lifts
Retractable Tail Lifts
Foldable Tail Lifts
Column Lifts
07-500.99-01.00-03 01.08.2019
Article no.: 2012721 A 23591
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Table of Contents
Table of Contents ................................................................ 4
About these Instructions .................................................... 6
Further Documentation .......................................................... 6
Important Safety Information ............................................. 7
Proper Use ............................................................................ 7
Qualification of Personnel ..................................................... 8
Safety Instructions in these Instructions ................................ 8
Observe the Following ........................................................... 9
PALFINGER Tail Lifts – The Tail Lift ................................ 11
Scope of Delivery .............................................................. 12
How to Find Your Tail Lift Model ..................................... 13
Model Overviews ............................................................... 16
Standard Tail Lifts ............................................................... 16
Standard Tail Lifts ............................................................... 17
Standard Tail Lifts ............................................................... 18
Standard Tail Lifts with Electrical Cylinders ........................ 19
Retractable Tail Lifts ............................................................ 20
Retraction Equipment .......................................................... 21
Foldable Tail Lifts ................................................................ 22
Column Lifts ........................................................................ 23
Presetting the Tail Lift ....................................................... 24
Setting the Ground Adjustment Timing ............................... 24
Presetting the Platform Tilt .................................................. 24
Adjusting the Pressure Switch of
the Hydraulic Stabilizer Feet ............................................... 25
General Operation ............................................................. 26
Switching on the Tail Lift ..................................................... 27
Extending the Stabilizer Feet at Your Vehicle ..................... 29
Retracting the Stabilizer Feet at Your Vehicle ..................... 30
Putting Up or Laying Down the Safety Railing
at the Platform ..................................................................... 30
Moving the Platform ............................................................ 33
Loading or Unloading the Platform ...................................... 36
Switching Off the Tail Lift ..................................................... 39
Driver’s Cab Control System ............................................... 40
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Operating Elements .......................................................... 42
Lateral Operating Element .................................................. 43
Operation Using two Hand Cable Controls
with three Pushbuttons, Each ........................................... 100
Optional Operating Method: Foot Control ......................... 106
Optional Operating Method: Hand Cable Control
with two Pushbuttons ........................................................ 108
Optional Operating Method: Hand Cable Control
with three Pushbuttons ..................................................... 110
Optional Operating Method: Hand Cable Control
with four Pushbuttons for MBB C 750 SX ......................... 113
Optional Operating Method:
Wireless Remote Control Unit (Standard) ......................... 116
Special Operating Elements ............................................. 118
Special Operating Elements ............................................. 120
Special Operating Elements ............................................. 122
Programming a Key Code ................................................ 125
Service and Maintenance ............................................... 131
Maintenance Before Starting ............................................ 134
Maintenance Depending on Usage Frequency ................ 135
Monthly Maintenance ........................................................ 141
Quarterly or Semi-annual Maintenance ............................ 144
Annual Maintenance ......................................................... 144
Checks .............................................................................. 150
Eliminating Faults ........................................................... 151
Technical Data ................................................................ 168
Load Diagrams ................................................................. 169
Hydraulic Diagrams .......................................................... 174
Lubricants and Operating Media ................................... 188
Recommended Hydraulic Oil Grades ............................... 188
Environment-friendly Oils .................................................. 188
Recommended Lubricating Grease/Oil ............................. 188
Available Accessories .................................................... 189
Index ................................................................................ 193
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About these Instructions
These instructions contain important information to install, op-
erate and maintain the
PALFINGER Tail Lifts tail lift in a safe and proper way, and to
eliminate simple faults yourself.
Before starting to work with the tail lift, read these instruc-
tions completely, particularly chapter “Important Safety In-
formation”.
Further Documentation
• Assembly instructions
• Assembly drawing
• Spare parts catalog (online)
• Test data booklet
• Assembly inspection report (on request)
• Brief operating instructions (optional)
• Supplement to operating instructions (optional)
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Important Safety Information
The PALFINGER Tail Lifts tail lift is manufactured according
to state-of-the-art processes and approved safety standards.
However, the risk of personal injuries and material damage ex-
ists if the following general safety instructions and the warnings
prior to the work instructions given in this manual are not
obeyed.
Therefore, read these instructions thoroughly and com-
pletely before operating the tail lift.
Store the instructions in such a way that all user have ac-
cess to the instructions at any time.
Always provide these operating instructions if you sell or
rent out the vehicle with the tail lift.
Proper Use
Exclusively use the tail lift for loading and unloading goods.
During loading and unloading, only the operator is allowed
to travel on the lift.
Only use the tail lift with the body installed. When using the
tail lift without the body, there is a risk of personal injury or
property damage as the lifting stroke may become too high
and the lift cylinders may fall out.
Observe all capacity limits as stated in the technical data.
Proper use also means that you have read and understood
these instructions, particularly chapter “Important Safety Infor-
mation”.
Improper use is considered any use where the tail lift is used
• outside the application areas stated in these instructions,
• under operating conditions that deviate from the description
in these instructions.
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Qualification of Personnel
The operation of the tail lift is only allowed for:
• personnel who has read and understood these instructions,
particularly chapters “Important Safety Information” and
“General Operation”,
• and has been familiarized with mode of action and handling
the tail lift.
Safety Instructions in these Instructions
Safety instructions have been included before any instruction
for actions where the risk of personal injuries or material dam-
age exists.
Safety instructions are structured as follows:
The described actions to eliminate the hazard must be abso-
lutely complied with!
The signal word designates the severity of the hazard:
SIGNAL
WORD
Description of type and source of hazard
Description of consequences if instructions are not observed
Description of actions to eliminate the hazard
Signal word Usage
DANGER!
Indicates a direct serious hazard that will result
in severe injuries or even death, if the hazard is
not avoided.
WARNING!
Indicates a potential hazard that may result in
severe injuries or even death, if the hazard is
not avoided.
CAUTION!
Indicates a potentially hazardous situation that
may result in medium or light injuries or dam-
age to property if the hazard is not avoided.
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Observe the Following
General Notes
• Always have these instructions readily available in the vehi-
cle.
• Constructional changes may only be performed by the con-
tractor repair shop of PALFINGER Tail Lifts. You will find the
address of your local contractor repair shop and other con-
tact information in the list of repair shops.
• For maintenance, use only original spare parts from PALFIN-
GER Tail Lifts.
• Observe all applicable accident prevention regulations.
When Switching On
• Before switching on the tail lift, check whether all safety and
warning devices are in place and function properly.
• Warning flags
• Warning lights
• Supporting straps
• Roll stops
During Operation
• Make sure that the tail lift is unlocked before taking it into op-
eration.
• Provide sufficient illumination of the loading area.
• Never transport persons on the tail lift.
• Always load the tail lift is such a way that the weight is evenly
distributed.
• Secure the load so that it cannot fall off the tail lift. Rolling
containers without brakes may only be transported on the tail
lift if you secure them with roll stops (roll-off protection)
against rolling away.
• Keep the maneuvering area around the vehicle free.
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Prior to Maintenance
• Switch off the battery main switch or remove the grounding
strap.
• Secure or relieve the springs before replacement.
• If hydraulic oil emerges, do not put your hands into the oil
stream.
• When executing any maintenance work under the platform,
secure the moving part against moving down.
At Disposal
• Dispose of oils and filters according to the regulations in your
country.
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PALFINGER Tail Lifts – The Tail Lift
Congratulations to the purchase of your new tail lift made by
PALFINGER Tail Lifts!
With more than 50 years of experience in the field of hydraulic
tail lifts, PALFINGER Tail Lifts GmbH is among the leading
manufacturers of these highly helpful load systems.
You will encounter the tail lifts of the PALFINGER Tail Lifts
brand and also former brands such as Hubfix, Interlift, and Ha-
yons Inter in more than 40 countries throughout the world. More
than 100,000 tail lifts manufactured in the factory near Bremen
can be found on all five continents.
A unique service network with more than 2,500 service station
in Europe alone guarantees optimum logistics without borders.
Your new PALFINGER Tail Lifts tail lift features innovative and
reliable technology. It was manufactured by our employees
with great care. These are the best prerequisites for a long and
problem-free service-life.
To familiarize yourself with the operation of the new tail lift, we
ask you to read the following operating instructions carefully. In
these instructions you also find the necessary safety instruc-
tions for the operation of the tail lift.
In case you have any questions concerning your tail lift, the
PALFINGER Tail Lifts service team is readily available for
you.
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Scope of Delivery
• Tail lift
• Adhesive label – ETMA information
• Large identification plate (for the platform)
• Small identification plate (for the lifting device)
• Underrun bumper shield (UBS)
• Load diagram
• Operating Instructions
• Test data booklet
• Starter kit, consists of:
• Underrun bumper certificate
• Assembly instructions
• Brief operating instructions
• Large inspection organization (TÜV) plate
• Small inspection organization (TÜV) plate
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How to Find Your Tail Lift Model
Each tail lift model has been assigned a letter (Ato V) in these
operating instructions. You will find the letter at the beginning
of each chapter that contains information concerning your tail
lift model. The following overview indicates which letter is valid
for your model.
Standard Tail Lifts
Lateral Operating Pane
One-Cylinder Model
minifix
Electrical Cylinders
A
MBB C 1000 S – C 3000 S
MBB C 1000 LD – C 2500 L
MBB C 1500 SZ – C 2500 SZ
MBB C 1500 SK – C 2500 SK
MBB C 750 SPLD SPRD –
C 1000 SPL SPR
MBB C 750 LD – C 1000 L / PTC 1000 LLW
MBB C 1000 ML – C 1500 ML
MBB C 1000 ML PRO –
C 1500 ML PRO
MBB C 750 S / PTC 750 S
MBB C 750 LX
MBB C 750 SX
MBB C 500 LD – C 750 L / PTC 750 L / PTC 750 LLW
MBB C 750 SPL SPR
MBB C 1500 LX – C 2000 LX
B
MBB C 500 LG
C
MBB C 350 VAN – C 600 VAN
MBB C 500 VAN FLEX
E
MBB C 1000 E
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Retractable Tail Lifts
Platform Single-Folded
Platform Double-Folded
Foldable Tail Lifts
Four-Cylinder Model
Two-Cylinder Model
F
MBB R 1000 S – R 2500 S
MBB R 1500 L – R 2500 L
MBB R 1500 L FLAT
MBB R 1500 SK – R 2000 LK
MBB R 1500 S TRAIL –
R 2500 L TRAIL
MBB R 1500 S TRUCK –
R 2000 L TRUCK
MBB R 1000 S TRUCK-LGD –
R 2000 L TRUCK-LGD
MBB R 1500 S TRAIL-LGD –
R 2500 L TRAIL-LGD
MBB R 1000 S TRUCK-CCD –
R 2000 L TRUCK-CCD
MBB R 1500 S TRAIL-CCD –
R 2500 L TRAIL-CCD
G
MBB R 1500 SH – R 2000 LH
MBB R 750 SM – R 2000 LM
K
MBB F 1000 SH – F 2000 LH
MBB F 1000 SX – F 2000 LX
L
MBB F 1000 LD – F 1500 LU
MBB F 1000 L – F 1500 L
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One-Cylinder Model
Column Lifts
Standard Column Lift
M
MBB F 600 L
MBB C 600 L
V
MBB V 4000 S
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Model Overviews
Standard Tail Lifts
A
2Supporting strap on body
(not in scope of delivery)
3Lateral operating panel
4Hydraulic unit
5Underrun bumper
6Lift arms switch b13,
tilt sensor b15
7Lift arms switch b16,
tilt sensor b15
10 Foot control
11 Roll stop (roll-off
protection, optional)
12 Payload center of gravity
13 Warning lights (optional)
14 Platform
17 Torsion frame
18 Lift cylinder
19 Tilt cylinder
21 Support tube
22 Hand cable control
2
3
3
4
5
10
11
14
12 13
17
18
19
21
22
6
7
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Standard Tail Lifts
B
2Supporting strap on body
(not in scope of delivery)
4Hydraulic unit
5Underrun bumper
9Railing
12 Payload center of
gravity
14 Platform
17 Torsion frame
18 Lift cylinder
22 Hand cable control
2
4
5
9
17
18
22
14
12
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Standard Tail Lifts
C
2Supporting strap on body
(not in scope of delivery)
3Lateral operating panel
4Hydraulic unit
6Lift arms switch b13
10 Foot control
11 Roll stop (roll-off protection,
optional)
12 Payload center of gravity
13 Warning lights
(optional)
14 Platform
17 Torsion frame
18 Lift cylinder
19 Tilt cylinder (covered by
platform)
21 Support tube
2
3
3
6
10
111214
13 13
17
18
19
21
4
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Standard Tail Lifts with Electrical Cylinders
E
2Supporting strap on body
(not in scope of delivery)
3Lateral operating panel
4Power unit
5Underrun bumper
6Tilt sensor b15
7Tilt sensor b15
10 Foot control
11 Roll stop (roll-off
protection, optional)
12 Payload center of gravity
13 Warning lights (optional)
14 Platform
17 Torsion frame
18 Lift cylinder
19 Tilt cylinder
21 Support tube
22 Hand cable control
23 Bellows
2
3
3
4
5
6
7
10
13
11
12
14
17
18
19
22
21
23
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Retractable Tail Lifts
F G
1Guide rails
2Supporting strap on body
(not in scope of delivery)
3Lateral operating panel
4Hydraulic unit
6Lift arms switch b13,
tilt sensor b15
7Lift arms switch b16,
tilt sensor b15
8Guide pulley
10 Foot control (optional)
11 Roll stop (roll-off
protection, optional)
12 Payload center of gravity
13 Warning lights (optional)
15 Folding part of platform
16 Stationary part of platform
17 Torsion frame
18 Lift cylinder
19 Tilt cylinder
21 Support tube
22 Hand cable control
24 Guide cylinder
3
24
12
13
11
15
10
4
2
1
3
16
21
19
18
17
6
8
7
22
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