Panasonic S-36PK2E5B User manual

TÜRKÇE   PORTUGUÊS NEDERLANDS ITALIANO DEUTSCH ESPAÑOL FRANÇAIS ENGLISH
Model No.
Indoor Units
Type Indoor
Units Type Rated Capacity
36 45 50 60 71 100
K2 Wall Mounted S-36PK2E5B S-45PK2E5B S-50PK2E5B S-60PK2E5B S-71PK2E5B S-100PK2E5B
ENGLISH
Read through the Installation Instructions before you proceed with the installation.
In particular, you will need to read under the “IMPORTANT!” section at the top of the page.
FRANÇAIS
Lisez les instructions d’installation avant de commencer l’installation.
En particulier, vous devez lire la section “IMPORTANT!” en haut de la plage.
ESPAÑOL
Lea las Instrucciones de instalación antes de proceder con la instalación del equipo.
En concreto, deberá leer detenidamente la sección “¡IMPORTANTE!” situada al principio de la página.
DEUTSCH
Lesen Sie die Einbauanleitung, bevor Sie mit der Installation beginnen.
Insbesondere die Hinweise im Abschnitt “WICHTIG!” oben auf der Seite müssen unbedingt gelesen werden.
ITALIANO
Leggere le Istruzioni di installazione prima di procedere con l’installazione.
Prestare particolare attenzione alla sezione “IMPORTANTE!” all’inizio della pagina.
NEDERLANDS
Lees de installatie-instructies zorgvuldig door voor u begint met de installatie.
U moet vooral het gedeelte waar “BELANGRIJK!” boven staat heel goed lezen.
PORTUGUÊS
Leia cuidadosamente as instruções de instalação antes de prosseguir com a instalação.
Em particular, é necessário ler as informações na secção “IMPORTANTE!” na parte superior da página.

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
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
TÜRKÇE


ACXF60-16940
Air Conditioner
This air conditioner uses the refrigerant R32 or R410A.
INSTALLATION INSTRUCTIONS
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2
IMPORTANT!
Please Read Before Starting
This air conditioner must be installed by the sales dealer
or installer.
This information is provided for use only by authorized
persons.
For safe installation and trouble-free operation, you
must:
●This Installation Instructions is for the indoor unit and
read the Installation Instructions of the outdoor unit as
well.
●Carefully read this instruction booklet before beginning.
●Follow each installation or repair step exactly as shown.
●This air conditioner shall be installed in accordance with
National Wiring Regulations.
●That compliance with national gas regulations shall be
observed.
●The product meets the technical requirements of
EN/IEC 61000-3-3.
●Pay close attention to all warning and caution notices
given in this manual.
WARNING This symbol refers to a hazard or
unsafe practice which can result in
severe personal injury or death.
CAUTION
This symbol refers to a hazard or
unsafe practice which can result
in personal injury or product or
property damage.
If Necessary, Get Help
These instructions are all you need for most installation
sites and maintenance conditions. If you require help for
a special problem, contact our sales/service outlet or your
certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document.
WARNING
•Do not use means to accelerate
the defrosting process or to clean,
other than those recommended by
the manufacturer.
•The appliance shall be stored
in a room without continuously
operating ignition sources (for
example: open flames, an
operating gas appliance or an
operating electric heater).
•Do not pierce or burn.
•Be aware that refrigerants may not
contain an odour.
•Thefollowingchecksshallbe
applied to installations using
flammable refrigerants.
Appliance shall be installed,
operated and stored in a room with
a floor area larger than [Amin] m2.
As for [Amin], see the section
“15. CHECK OF DENSITY LIMIT”.
SPECIAL PRECAUTIONS
WARNING When Wiring
WARNING
Risk of Electric Shock
ELECTRICAL SHOCK CAN
CAUSE SEVERE PERSONAL
INJURY OR DEATH. ONLY A
QUALIFIED, EXPERIENCED
ELECTRICIAN SHOULD
ATTEMPT TO WIRE THIS
SYSTEM.
•Donotsupplypowertotheunituntil
all wiring and tubing are completed or
reconnected and checked.
•Highlydangerouselectricalvoltagesare
used in this system. Carefully refer to the
wiring diagram and these instructions
when wiring. Improper connections
and inadequate grounding can cause
accidental injury or death.
•Connectallwiringtightly.Loosewiring
may cause overheating at connection
points and a possible fire hazard.
•Provide a power outlet to be used
exclusively for each unit.
•Provide a power outlet exclusively for
each unit, and full disconnection means
having a contact separation by 3 mm
in all poles must be incorporated in the
fixed wiring in accordance with the wiring
rules.
•To prevent possible hazards from
insulation failure, the unit must be
grounded.
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3
ENGLISH
•Check that cabling will not be subject
to wear, corrosion, excessive pressure,
vibration, sharp edges or any other
adverse environmental effects.
The check shall also take into account
the effects of aging or continual vibration
from sources such as compressors or
fans.
•This equipment is strongly
recommended to be installed with
Earth Leakage Circuit Breaker (ELCB)
or Residual Current Device (RCD).
Otherwise, it may cause electrical
shock and fire in case of equipment
breakdown or insulation breakdown.
When Transporting
•Itmayneedtwoormorepeopletocarry
out the installation work.
•Becarefulwhenpickingupandmoving
the indoor and outdoor units. Get a
partner to help, and bend your knees
when lifting to reduce strain on your
back. Sharp edges or thin aluminum
fins on the air conditioner can cut your
fingers.
When storing…
WARNING
•Theapplianceshallbestored
in a well-ventilated area where
the room size corresponds to
the room area as specified for
operation.
•Theapplianceshallbestored
in a room without continuously
operating open flames (for
example: an operating gas
appliance) and ignition sources
(for example: an operating
electric heater).
•Theapplianceshallbestoredsoas
to prevent mechanical damage from
occurring.
When Installing…
•Selectaninstallationlocationwhichis
rigid and strong enough to support or
hold the unit, and select a location for
easy maintenance.
•Incasesthatrequiremechanical
ventilation, ventilation openings shall be
kept clear of obstruction.
•Anunventilatedareawherethe
appliance using flammable refrigerants
is installed shall be so constructed
that should any refrigerant leak, it will
not stagnate so as to create a fire or
explosion hazard.
…In a Room
Properly insulate any tubing run inside
a room to prevent “sweating” that can
cause dripping and water damage to
walls and floors.
CAUTION
Keep the fire alarm and
the air outlet at least
1.5 m away from the
unit.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete
blocks to provide a solid, level foundation
for the outdoor unit. This prevents water
damage and abnormal vibration.
…In an Area with High Winds
Securely anchor the outdoor unit down
with bolts and a metal frame. Provide a
suitable air baffle.
…In a Snowy Area (for Heat Pump-
type Systems)
Install the outdoor unit on a raised
platform that is higher than drifting snow.
Provide snow vents.
…At least 2.5 m
Recommended installation height for
indoor unit shall be at least 2.5 m.
…In laundry rooms
Do not install in laundry rooms. Indoor
unit is not drip proof.
When Connecting Refrigerant
Tubing
Pay particular attention to refrigerant
leakages.
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4
WARNING
•
When performing piping work, do
not mix air except for specified
refrigerant in refrigeration cycle. It
causes capacity down, and risk of
explosion and injury due to high
tension inside the refrigerant cycle.
•Iftherefrigerantcomesincontact
with a flame, it produces a toxic
gas.
•Donotaddorreplacerefrigerant
other than specified type. It may
cause product damage, burst and
injury, etc.
•Ventilatetheroomimmediately,inthe
event that is refrigerant gas leaks during
the installation. Be careful not to allow
contact of the refrigerant gas with a
flame as this will cause the generation
of toxic gas.
•Keepalltubingrunsasshortas
possible.
•Usetheflaremethodforconnecting
tubing.
•Applyrefrigerantlubricanttothe
matching surfaces of the flare and union
tubes before connecting them, then
tighten the nut with a torque wrench for
a leak-free connection.
•Checkcarefullyforleaksbeforestarting
the test run.
•Donotleakrefrigerantwhilepipingwork
for an installation or re-installation, and
while repairing refrigeration parts.
Handle liquid refrigerant carefully as it
may cause frostbite.
•Undernocircumstancesshallpotential
sources of ignition be used in the
searching or detection of refrigerant
leaks.
•Ahalidetorch(oranyotherdetector
using a naked flame) shall not be used.
•Electronicleakdetectorsmaybeused
to detect refrigerant leaks but, the
sensitivity may not be adequate, or
may need re-calibration. (Detection
equipment shall be calibrated in a
refrigerant-free area.)
•Ensurethatthedetectorisnota
potential source of ignition and is
suitable for the refrigerant used.
•Leakdetectionequipmentshallbeset
at a percentage of the lower flammable
limit (LFL) of the refrigerant and shall be
calibrated to the refrigerant employed
and the appropriate percentage of gas
(25 % maximum) is confirmed.
•Leakdetectionfluidsaresuitablefor
use with most refrigerants but the use of
detergents containing chlorine shall be
avoided as the chlorine may react with
the refrigerant and corrode the copper
pipe-work.
•Ifaleakissuspected,allnakedflames
shall be removed/extinguished.
•Ifaleakageofrefrigerantisfoundwhich
requires brazing, all of the refrigerant
shall be recovered from the system, or
isolated (by means of shut off valves)
in a part of the system remote from the
leak. Oxygen free nitrogen (OFN) shall
then be purged through the system both
before and during the brazing process.
When Servicing
•Contacttothesalesdealerorservice
dealer for a repair.
•Besuretoturnoffthepowerbefore
servicing.
•TurnthepowerOFFatthemain
power box (mains), wait at least 10
minutes until it is discharged, then
open the unit to check or repair
electrical parts and wiring.
•Keepyourfingersandclothingaway
from any moving parts.
•Cleanupthesiteafteryoufinish,
remembering to check that no metal
scraps or bits of wiring have been left
inside the unit.
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5
ENGLISH
WARNING
•Thisproductmustnotbe
modified or disassembled under
any circumstances. Modified or
disassembled unit may cause fire,
electric shock or injury.
•Donotcleaninsidetheindoorand
outdoor units by users. Engage
authorized dealer or specialist for
cleaning.
•Incaseofmalfunctionofthis
appliance, do not repair by
yourself. Contact to the sales
dealer or service dealer for a
repair and disposal.
CAUTION
•Ventilateanyenclosedareas
when installing or testing the
refrigeration system. Leaked
refrigerant gas, on contact
with fire or heat, can produce
dangerously toxic gas.
•Confirmafterinstallationthat
no refrigerant gas is leaking. If
the gas comes in contact with a
burning stove, gas water heater,
electric room heater or other
heat source, it can cause the
generation of toxic gas.
Others
When disposal of the product, do follow
theprecautionsin“14.RECOVERY”and
comply with national regulations.
WARNING
•Do not sit or step on the
unit. You may fall down
accidentally.
CAUTION
•Do not touch the air inlet or
the sharp aluminum fins of
the outdoor unit. You may get
injured.
•Do not stick any object into
the FAN CASE.
You may be injured and the
unit may be damaged.
NOTICE
The English text is the original instructions. Other
languages are translations of the original instructions.
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6
IMPORTANT! ......................................2
Please Read Before Starting
1. GENERAL......................................7
1-1. Tools Required for Installation (not supplied)
1-2. Accessories Supplied with Unit
1-3. Type of Copper Tube and Insulation Material
1-4. Additional Materials Required for Installation
2. SELECTING THE INSTALLATION SITE . . . . . . . . . . . . . . 8
2-1. Indoor Unit
3. HOW TO INSTALL THE INDOOR UNIT . . . . . . . . . . . . . . . 9
3-1. Starting the Installation
3-2. How to Make a Hole
3-3. Install the Installation Plate on the Wall
3-4. Indoor Side Tubing
3-5. To mount and unmount indoor unit
3-6. Wiring Instructions
4. ELECTRICALWIRING...........................15
4-1. General Precautions on Wiring
4-2. Recommended Wire Length and Wire Diameter
for Power Supply System
4-3. Wiring System Diagrams
■For stranded wiring
■Examples of shield wires
5. HOW TO PROCESS TUBING . . . . . . . . . . . . . . . . . . . . . 19
5-1. Connecting the Refrigerant Tubing
5-2. Connecting Tubing Between Indoor and
Outdoor Units
5-3. Insulating the Refrigerant Tubing
5-4. Taping the Tubes
5-5. Finishing the Installation
6. BEFORE SWITCHING ON . . . . . . . . . . . . . . . . . . . . . . . . 21
7. HOW TO INSTALL TIMER REMOTE CONTROLLER OR
HIGH-SPEC WIRED REMOTE CONTROLLER
(OPTIONALPART)..............................21
N OT E
Refer to the Installation Instructions attached to the optional
Timer Remote Controller or optional High-Spec Wired
Remote Controller.
8. PRECAUTIONS ON TEST RUN . . . . . . . . . . . . . . . . . . . . 21
9. CHECKLIST AFTER INSTALLATION WORK . . . . . . . . . 22
Important Information Regarding
TheRefrigerantUsed ...........................22
N OT E
Refer to the Installation Instructions attached to the outdoor
unit.
10.SERVICING....................................23
11. REMOVAL AND EVACUATION . . . . . . . . . . . . . . . . . . . . 24
12. CHARGING PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . 24
N OT E
Refer to the Installation Instructions attached to the outdoor
unit.
13.DECOMMISSIONING............................24
14. RECOVERY...................................24
N OT E
Refer to the Installation Instructions attached to the outdoor
unit.
15. CHECK OF DENSITY LIMIT . . . . . . . . . . . . . . . . . . . . . . 25
Page Page
CONTENTS
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7
ENGLISH
1. GENERAL
This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the
indoor units and make sure all accessory parts listed are with the indoor units before beginning.
The installation of pipe-work shall be kept to a minimum.
WARNING This symbol shows that this equipment uses a flammable refrigerant. If the refrigerant is leaked, together with
an external ignition source, there is a possibility of ignition.
CAUTION This symbol shows type of flammable refrigerant contained in the system.
CAUTION This symbol shows that the Operating Instructions should be read carefully.
CAUTION This symbol shows that a service personnel should be handling this equipment with reference to the Technical
Manual.
CAUTION This symbol shows that there is information included in the Operating Instructions and/or Installation
Instructions.
1-1. Tools Required for Installation (not supplied)
1. Flathead screwdriver
2. Phillips head screwdriver
3. Knife or wire stripper
4. Tape measure
5. Carpenter’s level
6. Sabre saw or keyhole saw
7. Hacksaw
8. Core bits
9. Hammer
10. Drill
11. Tube cutter
12. Tube flaring tool
13. Torque wrench
14. Adjustable wrench
15. Reamer (for deburring)
1-2. Accessories Supplied with Unit
Make sure all accessory parts listed are with the system before
beginning.
Part Name Figure Q’ty Remarks
Installation
plate 1
Screw (4×20) 5For installation
plate installation
Flare
insulation 1For flare nut
insulation
Clamper 1For fixing wires
(optional)
1-3. Type of Copper Tube and Insulation Material
If you wish to purchase these materials separately from a local
source, you will need:
1. Deoxidized annealed copper tube for refrigerant tubing.
Cut each tube to the appropriate lengths +30 cm to 40 cm
to dampen vibration between units.
2. Foamed polyethylene insulation for copper tubes as
required to precise length of tubing. Wall thickness of the
insulation should be not less than 8 mm.
3. Use insulated copper wire for field wiring. Wire size varies
with the total length of wiring. Refer to 4. ELECTRICAL
WIRING for details.
CAUTION
Check local electrical codes and regulations before
obtaining wire. Also, check any specified instructions or
limitations.
1-4. Additional Materials Required for Installation
1. Refrigeration (armored) tape
2. Insulated staples or clamps for connecting wire (See your
local codes.)
3. Putty
4. Refrigeration tubing lubricant
5. Clamps or saddles to secure refrigerant tubing
6. Scale for weighing
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8
2. SELECTING THE INSTALLATION SITE
2-1. Indoor Unit
AVOID:
●areas where leakage of flammable gas may be expected.
●locations where sulfurous acid gas or corrosive gas occurs.
●places where large amounts of oil mist exist such a kitchen
of a Chinese restaurant or near a machinery equipment of
the factory. The oil can be adhered to the surface of the
heat exchanger or resin parts and this will cause a decrease
in performance, spray or drip water and deformation or
damages.
●direct sunlight.
●locations near heat sources which may affect the
performance of the unit.
●locations where external air may enter the room directly.
This may cause “condensation” on the air discharge ports,
causing them to spray or drip water.
●locations where the remote controller will be splashed with
water or affected by dampness or humidity.
●installing the remote controller behind curtains or furniture.
●locations where high-frequency emissions are generated.
●turning ON the power or operate the unit until work of
refrigerant tubing and electrical wiring have been completed.
Highly dangerous electrical voltages are used in this system.
DO:
●Install the unit to allow cool air (and warm air) to flow
smoothly. Never place objects near the air inlet or the air
outlet of the unit. This will reduce the efficiency of the unit.
●select an installation location which is rigid and strong
enough to support or hold the unit.
●select a location which can support a load that is four times
the indoor unit weight.
●select a location for drainage work properly.
If it is improperly, this will cause damage to property.
•Select a location where tubing and drain pipe have the
shortest run to the outdoor unit.
 •Insulate the drain pipe running inside the building.
 •Pay attention to the drainage planning not to cause
neighbors trouble.
●allow room for operation and maintenance as well as
unrestricted air flow around the unit.
●keep the fire alarm and the air outlet at least 1.5 m away
from the unit.
●recommended installation height for indoor unit shall be at
least 2.5 m.
●when installing the unit in the hotel rooms or executive
offices with a low-level noise, it is recommended that the
external electronic expansion valve kit (optional) be installed.
●the limitation of the tubing length between the indoor and
the outdoor units should be referred to the Installation
Instructions of the outdoor unit.
●allow room for mounting the remote controller about 1 m off
the floor, in an area that is not in direct sunlight or in the flow
of cool air from the indoor unit.
N OT E
Air delivery will be degraded if the distance from the floor to the
ceiling is greater than 3 m.
Wall Mounted
The air inlet and outlet of the indoor unit must be free of any
obstructions to allow air to spread throughout the room.
1. The indoor unit must be within a maintenance space.
Front View
Over 75 mm Over
50 mm
Over
50 mm
Over 2.5 m
(Recommended)
100 mm or less
Over
60 mm Obstacles
Side View
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9
ENGLISH
3. HOW TO INSTALL THE INDOOR UNIT
3-1. Starting the Installation
(1) Remove the rear panel.
N OT E
Tubing can be extended in 6 directions as shown below.
Select the direction you need providing the shortest run to the outside unit.
Tubing direction
Left tubing
Left-rear
tubing
Left-downward tubing Right-downward tubing
Right tubing
Right-rear tubing
3-2. How to Make a Hole
The mounting wall should be strong and solid enough to withstand the unit’s vibration.
(1) Place the installation plate from the indoor unit on the wall at the location selected.
5
4
235 47.5
(243)59
30
137.5128
128
132.5
6
7
More than 1More than 2
More than 3
Wall Wall
Gas tube
Liquid tube
ø80 Hole for left side tubing
ø80 Hole for right side tubing
Ceiling
* Mount the installation plate with 5 screws completely.
unit: mm
Dimension
1234567
607.5 612 105 183.5 188.5 400 450
Make sure the installation plate is horizontal, using a carpenter’s level or tape measure to measure down from the ceiling.
Wait until after cutting the hole before attaching the installation plate to the wall.
* The center of installation plate should be at more than 1at right of the wall.
* The center of installation plate should be at more than 2at left of the wall.
* The distance from installation plate edge to ceiling should be more than 3.
* From installation plate left side to unit’s left side is 4.
* From installation plate right side to unit’s right side is 5.
* For left side tubing, tubing connection for liquid should be about 6from this line.
* For left side tubing, tubing connection for gas should be about 7from this line.
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10
3-3. Install the Installation Plate on the Wall
If Wooden Wall
(1) Attach the installation plate to the wall with the 5 screws
(4 × 20) provided.
(2) Double check with a carpenter’s level or tape measure
that the panel is level. This is important to install the unit
properly.
(3) Make sure the panel is flush against the wall. Any space
between the wall and unit will cause noise and vibration.
If Concrete Wall
(1) When attaching the installation plate to the concrete wall,
use the screws (field supply) for concrete or an optional
anchor plug and fix to the hole of ø5 mm of the installation
plate as shown in the figure under the section 3-2.
When fixing with bolt, attach to the hole of ø8 mm.
(2) Double check with a carpenter’s level or tape measure
that the plate is level. This is important to install the unit
properly.
(3) Make sure the installation plate is flush against the wall.
Any space between the wall and unit will cause noise and
vibration.
3-4. Indoor Side Tubing
Arrangement of tubing by direction
1) Left side, left bottom or right side, right bottom tubing
Cut out the corner of the right/left frame with a hacksaw or
the like.
Grille
Grille
Left tubing
outlet
Right tubing
outlet
2) Right-rear or left-rear tubing
In this case, the corner of the frame need not be cut.
(2) Before making the hole, check carefully that no studs or
pipes are directly run behind the spot to be cut.
CAUTION Avoid areas where electrical wiring is
located.
The above precautions are also applicable if tubing goes
through the wall in any other location.
(3) Using a sabre saw, keyhole saw or hole-cutting drill
attachment, cut a hole of ø80 mm in the wall. Hole should
be made at a slight downward slant to the outdoor side.
Wall
Indoor
side
Cut a hole.
Outdoor
side
Hole Dia. (mm)
80
(4) Place a plastic cover over the end of the pipe (for indoor
side only) and insert the pipe in the wall.
This will protect the tube from contacting the metal lath or
wire lath, leakage due to condensation or entering small
animals through the hole.
CAUTION
When the wall is hollow, please be sure to use the Piping
sleeve assembly to prevent dangers caused by mice biting the
connection cable.
15 mm
Wall
Indoor Outdoor
Sleeve for tube
assembly
ø80 mm
through hole
Putty or caulking compound
Bushing for tube
Assembly
Approx. 5 - 7 mm
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11
ENGLISH
3-4-1. Right-rear side, right side, right-bottom side
tubing
Be sure to insulate the drain hose and refrigerant tubing to run
through the rooms.
Refrigerant tubing
Wiring
Drain hose
Mounting the indoor unit
1) Assemble the refrigerant tubing, drain hose and wiring
together with the armoring tape.
Do not wind the tape forcibly more than necessary.
The drain hose should be positioned below the tubing not to
apply too much tension. (Cross-section view)
2) Push the wiring, refrigerant tubing and drain hose through
the hole in the wall. Mount the indoor unit to be seated so it
is caught on the tabs of the installation plate.
Installation plate
Drain hose
Cover
Refrigerant tubing
Apply the patty or caulking
materials around the hole.
wiring
Cross-section view
Indoor unit Indoor unit
Slant
Tubing
Wiring
Drain hose *
Refrigerant
tubing *
* Drain hose should be positioned below the refrigerant tubing.
3-4-2. Left-rear side, left side, left-bottom side tubing
(1) Pulling tubes into indoors
Adjust the tubing length so as to be placed at the same
position of the liquid tube and gas tube.
(2) Switching drain hose and drain cap
●Switch the drain hose and drain cap.
When removing the drain cap, pinch it with the pliers and
pull out the drain cap. When inserting the drain cap, use a
Phillips head screwdriver to push the drain cap in firmly.
●Pull out the drain hose to remove it. When attaching it,
slide the drain hose fully onto the drain pan outlet. (It will
be easy to slide when water is added.) After attaching
the drain hose, check that it is attached securely.
Hole in wall
Apply the patty or
caulking materials
around the hole.
Bent part
Liquid tube
Gas tube
Wiring
Drain hose Clamp
Drain cap
Drain cap
Clamp
Drain hose
Drain cap Phillips head screwdriver
(3) Mounting the indoor unit
1) Mount the indoor unit onto the tabs on the upper part
of the installation plate.
2) Connect the refrigerant tubing, drain hose and wires
led inside from outdoors. (When leading an optional
drain hose into the room for expansion, the drain hose
inside the room should be insulated. In the case of the
right-rear side, right side or right-bottom tubing, see
the section 3-4-1.)
3) After completing a leak test, bundle the tubing and
wiring together with the armoring tape. Do not wind the
tape forcibly more than necessary. Store the tubing
and wiring inside the tubing storage area at the back
of the indoor unit. Be sure the drain hose is placed
underneath the tubing.
Left-rear side, left side, left-bottom side tubing
Piping can easily be made by lifting the indoor unit with a
cushioning material between the indoor unit and the wall.
Installation plate
Cushioning material
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12
(4) Connect the drain hose.
Do not enforce the base of the drain hose when making a connection.
●Insert securely the drain hose into the PVC pipe.
●When installing the drain hose extension, connect with an optional drain hose.
After connection, bundle with armoring tape.
●Make sure not to make the drain hose trapped.
Insulate the connected part of the drain hose with the tubing insulation and check whether or not the water drains.
Wall
PVC pipe
(VP-16)
Drain hose ø16 mm
Indoor side
In the case of using
PVC pipe (VP-16)
Wall
Indoor side
Drain hose ø16 mm
Over 700 mm PVC pipe (VP-30)
•Adhere with PVC adhesive.
Reducing adaptor (30×20)
PVC pipe
(VP-20)
In the case of using
PVC pipe (VP-30)
(5) When there is a long horizontal drain hose runs with very little slope to the run, water is likely to remain inside the hose. Slant the
drain hose downward slightly to the outdoors and insulate it with the insulation.
●Slant downward not to remain water inside the drain hose.
●Make sure tubing does not become trapped.
●Do not let the tip of the drain hose dip into the drain water.
●Do not leave the drain hose in the sewerage. This will cause the heat exchanger erosion damage caused by the corrosive gas such
as hydrogen sulfide occurred inside the sewerage and lead to a gas leak.
Slant
downward
Trap Trap
3-5. To mount and unmount indoor unit
How to mount indoor unit
1. To install the indoor unit, mount the indoor unit onto the tabs on the upper part of the installation plate.
2. Hold down the air discharge outlet and press the lower part of the indoor unit until it clicks to securely fasten to the 2 tabs on the
lower part of the installation plate.
3. Close the front panel and ensure that the panel is perfectly stable.
Tabs
Installation plate Tabs Push by both hands. Connecting part
Tabs
Installation plate
How to unmount indoor unit
Press the 2 PUSH marks on the lower part of the indoor unit and unlatch the tabs. Then lift the indoor unit and unmount.
1Push by both hands. Connecting part
Tabs
Installation plate
2Remove
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13
ENGLISH
3-6. Wiring Instructions
<Power supply, Inter-unit control wiring, Remote control
wiring>
(1) Open the front panel and remove the screw (×1).
Front panel
Screw (4×12)
(2) Open the cover plate until it is in locked position.
Cover plate
(3) Make wiring.
See the section “4. ELECTRICAL WIRING”.
Wiring sample
Earth Wiring
Make the earth wiring 25 - 30 mm longer than power cable.
Power Supply
Power Cable
Remote Control Wiring
Ground terminal fixing for
( : Functional earthing)
Inter-unit Control Wiring
If the terminal screws on the terminal board are tightened
too hard, the screws might be damaged. See the tightening
torque values as shown below.
Tightening torques for
terminal screws 1.0 – 1.4 N · m
{10 – 14 kgf · cm}
<Optional parts setting and wiring>
(1) Open the front panel and remove the screw (×1).
Then close the panel.
Front panel
Screw (4×16)
(2) Open the flap and then open the screw covers (×3).
Screw (4×16) Screw (4×16)
Screw
cover
Screw (4×16)
(3) Disengage the hooks holding and lifting both ends of the grille.
Remove the cover of electrical component box.
ON
OFF
SW502
Hooks Hooks
Grille
Cover
(Top view)
<When Using Wireless Remote Controller
Instead of Wired Remote Controller>
When the wireless remote controller is to be used,
slide the switch (SW502) to the ON position.
●If this setting is not made, an alarm will occur.
(The operation lamp on the display blinks.)
Setting status
ON: Wireless: main,
Wired: sub
OFF:Wired: main,
Wireless: sub (at shipment)
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14
(4) Make wiring.
Refer to the instructions manual of optional parts as well.
<When connecting to other optional parts>
●Connecting to schedule timer
Connect the wire from the schedule timer to the indoor
control PCB T10 (CN061, Yellow) and functional ground
screw.
●Connecting to T10 connector
Connect the wire to the indoor control PCB T10 (CN061,
Yellow).
Indoor control PCB
OP1
T10
Indoor control PCB
Fix with supplied clamper.
Functional ground screw
(Schedule Timer)
Wiring sample
(Schedule Timer)
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15
ENGLISH
4. ELECTRICAL WIRING
4-1. General Precautions on Wiring
(1) Before wiring, confirm the rated voltage of the unit as
shown on its nameplate, then carry out the wiring closely
following the wiring diagram.
WARNING
(2) This equipment is strongly recommended to be
installed with Earth Leakage Circuit Breaker (ELCB)
or Residual Current Device (RCD). Otherwise, it may
cause electrical shock and fire in case of equipment
breakdown or insulation breakdown.
Earth Leakage Circuit Breaker (ELCB) must be
incorporated in the fixed wiring in accordance with the
wiring regulations. The Earth Leakage Circuit Breaker
(ELCB) must be an approved 10-16 A, having a
contact separation in all poles.
(3) To prevent possible hazards from insulation failure,
the unit must be grounded.
(4) Each wiring connection must be done in accordance with
the wiring system diagram. Wrong wiring may cause the
unit to misoperate or become damaged.
(5) Do not allow wiring to touch the refrigerant tubing,
compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can be very
dangerous. The manufacturer will accept no responsibility
for any damage or misoperation that occurs as a result of
such unauthorized changes.
(7) Regulations on wire diameters differ from locality to
locality. For field wiring rules, please refer to your LOCAL
ELECTRICAL CODES before beginning.
You must ensure that installation complies with all relevant
rules and regulations.
(8) To prevent malfunction of the air conditioner caused by
electrical noise, care must be taken when wiring as follows:
●The remote control wiring and the inter-unit control wiring
should be wired apart from the inter-unit power wiring.
●Use shielded wires for inter-unit control wiring between units
and ground the shield on both sides.
(9) If the power supply cord of this appliance is damaged,
it must be replaced by a repair shop designated by the
manufacturer, because special-purpose tools are required.
CAUTION
Check local electrical codes and regulations before wiring.
Also, check any specified instruction or limitations.
4-2. Recommended Wire Length and Wire Diameter
for Power Supply System
Indoor unit
Type (B) Power supply Time delay fuse or
circuit capacity
2 mm2
K2 Max. 130 m 10-16 A
Control wiring
(C) Inter-unit
(between outdoor
and indoor units)
control wiring
(D) Remote control
wiring (E) Control wiring for group control
0.75 mm2
(AWG #18)
Use shielded wiring*
0.75 mm2
(AWG #18) 0.75 mm2 (AWG #18)
Max. 1,000 m Max. 500 m Max. 200 m (Total)
N OT E
*With ring-type wire terminal.
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16
4-3. Wiring System Diagrams
N OT E
(1) Refer to Section 4-2. “Recommended Wire Length
and Wire Diameter for Power Supply System” for the
explanation of “B”, “C”, “D” and “E” in the above diagram.
(2) The basic connection diagram of the indoor unit shows the
terminal boards, so the terminal boards in your equipment
may differ from the diagram.
(3) Refrigerant Circuit (R.C.) address should be set before
turning the power on.
(4) Regarding R.C. address setting, refer to the installation
instructions supplied with the remote controller (optional).
Auto address setting can be executed by remote controller
automatically.
Type K2
7P terminal board
Power
supply Inter-unit control
wiring
Remote
control
wiring
L N U1 U2 R1 R2
L2
L1
U2
U1
L3
N
L1
L2
L3
N
U2
R2
U1
R1
R2
R1
L
N
U2
U1
2
1
D
C
B
L
N
L
N
2
1
B
E
C
L
N
L
N
U2
U1
N
L
Power supply
220-230-240V ~ 50Hz
■Europe
■Oceania
Remote
controller
WHT
BLK
Power supply
220-230-240V ~ 50Hz
Power supply
380-400-415V 3N ~ 50Hz
Ground
Ground
* 3-phase model connections
Outdoor unit (3-phase)
INV unit
Ground
Indoor unit
(No. 1)
Indoor unit
(No. 2)
Ground
* Single-phase model connections
Power supply
220-230-240V ~ 50Hz
Outdoor unit (single-phase)
INV unit
L2
L1
U2
U1
L3
N
L1
L2
L3
N
U2
R2
U1
R1
R2
R1
L
N
U2
U1
2
1
D
B
L
N
L
N
2
1
B
C
C
L
N
L
N
U2
U1
N
L
Power supply
230-240V ~ 50Hz
Remote
controller
WHT
BLK
Power supply
230-240V ~ 50Hz
Power supply
400-415V 3N ~ 50Hz
Ground
Ground
* 3-phase model connections
Outdoor unit (3-phase)
INV unit
Ground
Indoor unit
Indoor unit
Ground
* Single-phase model connections
Power supply
230-240V ~ 50Hz
Outdoor unit (single-phase)
INV unit
(: Functional earthing)
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17
ENGLISH
CAUTION
(1) When linking the outdoor units in a network, disconnect the terminal extended from the short plug from all outdoor units
except any one of the outdoor units.
(When shipping: In shorted condition.)
For a system without link (no wiring connection between outdoor units), do not remove the short plug.
(2) Do not install the inter-unit control wiring in a way that forms a loop.
Outdoor unit Outdoor unit Outdoor unit
Indoor unit Indoor unit Indoor unit Indoor unit
Prohibited
Prohibited
Indoor unit
(3) Do not install inter-unit control wiring such as star branch wiring. Star branch wiring causes mis-address setting.
(4) If branching the inter-unit control wiring, the number of branch points should be 16 or fewer.
Outdoor unit
Outdoor unit
Outdoor unit
: Branch point
Indoor unit Indoor unit Indoor unit
Indoor unitIndoor unit
Indoor unit
Indoor unit
More than 2m required
Central Controller
Outdoor unit Indoor unitIndoor unit
Indoor unitIndoor unit
NO
Branch point
(5) Use shielded wires for inter-unit control wiring (C)
and ground the shield on both sides, otherwise
misoperation from noise may occur.
Connect wiring as shown in Section “4-3. Wiring System
Diagrams”.
(Functional earthing) (Functional earthing)
Shielded wire
(6) •
Connecting cable between indoor unit and outdoor
unit shall be approved polychloroprene sheathed 5 or
3 *1.5 mm2flexible cord. Type designation 60245 IEC57
(H05RN-F, GP85PCP etc.) or heavier cord.
 •UsethestandardpowersupplycablesforEurope
(such as H05RN-F or H07RN-F which conform to
CENELEC (HAR) rating specifications) or use the
cables based on IEC standard. (60245 IEC57,
60245 IEC66)
WARNING
Loose wiring may cause the terminal to overheat or result
in unit malfunction. A fire hazard may also occur.Therefore,
ensure that all wiring is tightly connected.
When connecting each power wire to the terminal, follow the
instructions on “How to connect wiring to the terminal” and
fasten the wire securely with the terminal screw.
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18
How to connect wiring to the terminal
■For stranded wiring
(1) Cut the wire end with cutting pliers, then strip the insulation
to expose the stranded wiring about 10 mm and tightly
twist the wire ends.
Stranded wire
Ring
pressure
terminal
Strip 10 mm
(2) Using a Phillips head screwdriver, remove the terminal
screw(s) on the terminal board.
(3) Using a ring connector fastener or pliers, securely clamp
each stripped wire end with a ring pressure terminal.
(4) Place the ring pressure terminal, and replace and tighten
the removed terminal screw using a screwdriver.
Screw and
Special washer
Ring
pressure
terminal
Terminal board
Ring pressure
terminal
Screw
Special
washer
Wire
Wire
■Examples of shield wires
(1) Remove cable coat not to scratch braided shield.
(2) Unbraid the braided shield carefully and twist the
unbraided shield wires tightly together. Insulate the shield
wires by covering them with an insulation tube or wrapping
insulation tape around them.
Insulation tape Shield mesh
(3) Remove coat of signal wire.
8 mm
Insulation tape Shield mesh
(4) Attach ring pressure terminals to the signal wires and the
shield wires insulated in Step (2).
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19
ENGLISH
5. HOW TO PROCESS TUBING
Must ensure mechanical connections be accessible for
maintenance purposes.
5-1. Connecting the Refrigerant Tubing
N OT E
When connecting flare at indoor side, make sure that the flare
connection is used only once. If torqued up and released, the
flare must be remade. Once the flare connection was torqued
up correctly and leak test was made, thoroughly clean and
dry the surface to remove oil, dirt and grease by following
instructions of silicone sealant. Apply neutral cure & ammonia-
free silicone sealant that is non-corrosive to copper & brass to
the external of the flared connection to prevent the ingress of
moisture on both the gas & liquid sides. (Moisture may cause
freezing and premature failure of the connection.)
Use of the Flaring Method
Many of conventional split system air conditioners employ the
flaring method to connect refrigerant tubes that run between
indoor and outdoor units. In this method, the copper tubes are
flared at each end and connected with flare nuts.
Flaring Procedure with a Flare Tool
(1) Cut the copper tube to the required length with a tube
cutter. It is recommended to cut approx. 30 – 50 cm longer
than the tubing length you estimate.
(2) Remove burrs at each end of the copper tubing with a tube
reamer or a similar tool. This process is important and
should be done carefully to make a good flare. Be sure to
keep any contaminants (moisture, dirt, metal filings, etc.)
from entering the tubing.
AfterBefore
Deburring
Copper
tubing
Reamer
N OT E
When reaming, hold the tube end downward and be sure that
no copper scraps fall into the tube.
(3) Remove the flare nut from the unit and be sure to mount it
on the copper tube.
(4) Make a flare at the end of the copper tube with a flare tool.
Flare nut
Copper
tubing
Flare tool
N OT E
When flared joints are reused, the flare part shall be re-fabricated.
A good flare should have the following characteristics:
●inside surface is glossy and smooth
●edge is smooth
●tapered sides are of uniform length
Caution Before Connecting Tubes Tightly
(1) Apply a sealing cap or water-proof tape to prevent dust or
water from entering the tubes before they are used.
(2) Be sure to apply refrigerant lubricant (ether oil) to the
inside of the flare nut before making piping connections.
This is effective for reducing gas leaks.
Apply refrigerant lubricant.
(3) For proper connection, align the union tube and flare tube
straight with each other, then screw on the flare nut lightly
at first to obtain a smooth match.
Flare nut
Union
●Adjust the shape of the liquid tube using a tube bender at the
installation site and connect it to the liquid tubing side valve
using a flare.
5-2. Connecting Tubing Between Indoor and
Outdoor Units
(1) Tightly connect the indoor-side refrigerant tubing extended
from the wall with the outdoor-side tubing.
Indoor Unit Tubing Connection ( 1, 2... n-1)
Indoor unit type 36 45 50 60 71 100
Gas tubing (mm) ø12.7 ø15.88
Liquid tubing (mm) ø6.35 ø9.52
(2) To fasten the flare nuts, apply specified torque.
●When removing the flare nuts from the tubing connections,
or when tightening them after connecting the tubing, be sure
to use a torque wrench and a spanner.
If the flare nuts are over-tightened, the flare may be damaged,
which could result in refrigerant leakage and cause injury or
asphyxiation to room occupants.
Outdoor unit
Torque wrench
Spanner
Indoor unit
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20
● For the flare nuts at tubing connections, be sure to use the
flare nuts that were supplied with the unit, or else flare nuts for
R410A, R32 (type 2). The refrigerant tubing that is used must
be of the correct wall thickness as shown in the table below.
Tube diameter Tightening torque
(approximate) Tube thickness
ø6.35 (1/4") 14 – 18 N · m
{140 – 180 kgf · cm} 0.8 mm
ø9.52 (3/8") 34 – 42 N · m
{340 – 420 kgf · cm} 0.8 mm
ø12.7 (1/2") 49 – 55 N · m
{490 – 550 kgf · cm} 0.8 mm
ø15.88 (5/8") 68 – 82 N · m
{680 – 820 kgf · cm} 1.0 mm
Because the pressure is approximately 1.6 times higher
than conventional refrigerant R22 pressure, the use of
ordinary flare nuts (type 1) or thin-walled tubes may result
in tube rupture, injury, or asphyxiation caused by refrigerant
leakage.
●In order to prevent damage to the flare caused by over-
tightening of the flare nuts, use the table above as a guide
when tightening.
●When tightening the flare nut on the liquid tube, use an
adjustable wrench with a nominal handle length of 200 mm.
Neutral cure & ammonia-free silicone sealant is only to be
applied after pressure testing and cleaning up by following
instructions of sealant, only to the outside the connection.
The aim is to prevent moisture from entering the connection
joint and possible occurrence of freezing. Curing sealant will
take some time. Make sure the sealant will not peel off when
wrapping the insulation.
Apply neutral cure & ammonia-free silicone
sealant along its circumference.
5-3. Insulating the Refrigerant Tubing
Unless the insulation is made, condensation can cause damage
to the interior of a property. Use the supplied insulation material.
Wrap the tubing so that the fold of
insulation material can be facing upward.
Refrigerant tubing
toward indoor unit
Supplied insulation material Bottom
Top
Indoor unit
Tubing Insulation
Must ensure that pipe-work shall be protected from physical
damage.
●Thermal insulation must be applied to all units tubing,
including distribution joint (field supply).
Two tubes arranged together
Liquid tubing Gas tubing
Insulation
* For gas tubing, the insulation material must be heat
resistant to 120°C or above. For other tubing, it must be
heat resistant to 80°C or above.
Insulation material thickness must be 10 mm or greater.
If the conditions inside the ceiling exceed DB 30°C and RH
70%, increase the thickness of the gas tubing insulation
material by 1 step.
CAUTION
If the exterior of the outdoor unit valves has been finished
with a square duct covering, make sure you allow sufficient
space to access the valves and to allow the panels to be
attached and removed.
N OT E
Gas Leakage Detector
Note that the gas leakage detector should be capable of
detecting the refrigerant R410A, R32.
Air Purging
Refer to “AIR PURGING” in the separate Installation
Instructions for the outdoor unit in regard to air purging with a
vacuum pump (for test run) preparation.
Taping the flare nuts
Cover up the tubing connections with the supplied flare
insulator. Then fasten the insulator at both ends with the vinyl
clamps (field supply).
Insulation material
The material used for insulation must have good insulation
characteristics, be easy to use, be age resistant, and must not
easily absorb moisture.
CAUTION
After a tube has been insulated, never try to bend it into a
narrow curve because it can cause the tube to break or crack.
Never grasp the drain or refrigerant connecting outlets
when moving the unit.
5-4. Taping the Tubes
(1) At this time, the refrigerant tubes (and electrical wiring
if local codes permit) should be taped together with
armoring tape in 1 bundle. To prevent condensation from
overflowing the drain pan, keep the drain hose separate
from the refrigerant tubing.
(2) Wrap the armoring tape from the bottom of the outdoor
unit to the top of the tubing where it enters the wall. As you
wrap the tubing, overlap half of each previous tape turn.
00_300364_EU_all.indb 20 2018/1/24 14:46:37