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August 2000
NICKEL METAL HYDRIDE HANDBOOK, PAGE
7
Overview
As electronic products have come to feature more
sophisticated functions, more compact sizes and
lighter weights, the sources of power that operate
these products have been required to deliver in-
creasingly higher levels of energy. To meet this
requirement, nickel-metal hydride batteries have
been developed and manufactured with nickel hydro-
xide for the positive electrode and hydrogen-absorb-
ing alloys, capable of absorbing and releasing hydro-
gen at high-density levels, for the negative electrode.
Because Ni-MH batteries have about twice the
energy density of Ni-Cd batteries and a similar
operating voltage as that of Ni-Cd batteries, they are
expected to become a mainstay in the next genera-
tion of rechargeable batteries.
NICKEL METAL HYDRIDE BATTERIES
Construction
Nickel-metal hydride batteries consist of a positive
plate containing nickel hydroxide as its principal active
material, a negative plate mainly composed of hydro-
gen-absorbing alloys, a separator made of fine fibers,
an alkaline electrolyte, a metal case and a sealing
plate provided with a self-resealing safety vent. Their
basic structure is identical to that of Ni-Cd batteries.
With cylindrical nickel-metal hydride batteries, the
positive and negative plates are seperated by the
separator, wound into a coil, inserted into the case,
and sealed by the sealing plate through an electrically
insulated gasket.
With prismatic nickel-metal hydride batteries, the
positive and negative plates are sandwiched together
in layers with separators between them, inserted into
the case, and sealed by the sealing plate.
August 2000
NICKEL METAL HYDRIDE HANDBOOK, PAGE
8
Structure of Nickel Metal Hydride Batteries
Principle of Electrochemical Reaction Involved in Batteries
Hydrogen-absorbing Alloys
NICKEL METAL HYDRIDE BATTERIES - CONTINUED
Hydrogen-absorbing alloys have a comparatively
short history which dates back about 20 years to the
discovery of NiFe, MgNi and LaNi
5
alloys. They are
capable of absorbing hydrogen equivalent to about a
thousand times of their own volume, generating metal
hydrides and also of releasing the hydrogen that they
absorbed. These hydrogen-absorbing alloys combine
metal (A) whose hydrides generate heat exothermi-
cally with metal (B) whose hydrides generate heat
endothermically to produce the suitable binding
energy so that hydrogen can be absorbed and re-
leased at or around normal temperature and pressure
levels. Depending on how metals A and B are com-
bined, the alloys are classified into the following
types: AB (TiFe, etc.), AB
2
(ZnMn
2
, etc.), AB
5
(LaNi
5
,
etc.) and A
2
B (Mg
2
Ni, etc.). From the perspective of
charge and discharge efficiency and durability, the
field of candidate metals suited for use as electrodes
in storage batteries is now being narrowed down to
AB
5
type alloys in which rare-earth metals, especially
metals in the lanthanum group, and nickel serve as
the host metals; and to AB
2
type alloys in which the
titanium and nickel serve as the host metals.
Panasonic is now focusing its attention on AB
5
type
alloys which feature high capacity, excellent charge
and discharge efficiency, and excellent cycle life. It
has developed, and is now employing its own MmNi
5
alloy which uses Mm (misch metal = an alloy consist-
ing of a mixture of rare-earth elements) for metal A.
Principle of Electrochemical Reaction
Involved in Batteries
Positive
electrode
:
Negative
electrode
Overall
reaction
Charge
Discharge
Ni(OH)
2
Mhydrogen-absorbing alloy; absorbed hydrogen)
:
:
:
:M
M
Charge
Discharge
Charge
Discharge
++
+
+
+
++
-
--
e
OH NiOOH
HO MH
ab
HO
NiOOH
ab
ab
2
2
2
OH
OH
Ni() MH
H
+-
e
(
Cylindrical Type
Cap (
+
)Safety Vent Sealing Plate
Insulation Ring
Negative Electrode
Separator
Positive Electrode
Case
Positive
Electrode
Collector
( )
Insulator
Insulation Ring
Insulator
Negative Electrode
Case Separator
Positive Electrode
Sealing Electrode
Safety Vent
Cap
Prismatic Type
Nickel-metal hydride batteries employ nickel hydrox-
ide for the positive electrode similar to Ni-Cd batter-
ies. The hydrogen is stored in a hydrogen-absorbing
alloy for the negative electrode, and an aqueous
solution consisting mainly of potassium hydroxide for
the electrolyte. Their charge and discharge reactions
are shown below.
As can be seen by the overall reaction given above,
the chief characteristics of the principle behind a
nickel-metal hydride battery is that hydrogen moves
from the positive to negative electrode during charge
and reverse during discharge, with the electrolyte
taking no part in the reaction; which means that there
is no accompanying increase or decrease in the
electrolyte. A model of this battery’s charge and
discharge mechanism is shown in the figure on the
following page. These are the useful reactions taking
place at the respective boundary faces of the positive
and negative electrodes, and to assist one in under-
standing the principle, the figure shows how the
reactions proceed by the transfer of protons (H
+
).
August 2000
NICKEL METAL HYDRIDE HANDBOOK, PAGE
9
Thehydrogen-absorbingalloynegativeelectrode
successfully reduces the gaseous oxygen given off
from the positive electrode during overcharge by
sufficiently increasing the capacity of the negative
electrode which is the same method employed by Ni-
Cd batteries. By keeping the battery’s internal press-
ure constant in this manner, it is possible to seal the
battery.
NICKEL METAL HYDRIDE BATTERIES - CONTINUED
Features
••
••
•Similarity with Ni-Cd batteries
These batteries have similar discharge characteris-
tics to those of Ni-Cd batteries.
••
••
•Double the energy density of conventional
batteries
Nickel-metalhydride batteries have approximately
double the capacity compared with Panasonic’s
standard Ni-Cd batteries.
••
••
•Cycle life equivalent to 500 charge and
discharge cycles
Like Ni-Cd batteries, nickel-metal hydride batteries
can be repeatedly charged and discharged for about
500 cycles. (example: IEC charge and discharge
conditions)
••
••
•Rapid charge in approx. 1 hour
Nickel-metal hydride batteries can be rapidly
charged in about an hour using a specially designed
charger.
••
••
•Excellent discharge characteristics
Since the internal resistance of nickel-metal hydride
batteries is low, continuous high-rate discharge up to
3CmA is possible, similar to Ni-Cd batteries.
P-120AS
Ni-Cd
HHR160A
Ni-MH
Discharge Capacity (mAh)
Voltage (V)
1.6
1.4
1.2
1.0
0.80 200 400 600 800 1000 1200 1400 1600 1800 2000
1.8
HHR200A
Ni-MH
Size : KR17/43
Charge : 1CmA X 1.2h
Discharge : 0.2CmA
Temperature: 20˚C
HHR200A
Ni-MH
P-120AS
Ni-Cd
HHR160A
Ni-MH
Discharge Current (A)
Capacity (mAh)
1800
1600
0 1 2 3 4 5
Size : HR17/43
Charge: 1CmA X 1.2h
2000
1400
1200
1000
800
600
400
Temp.: 20˚C
2200
H
+
H
+
H
+
H
+
H
H
H
H
Charge
Discharge
MH
x
M
O
Ni
OH
(Negative Electrode
Hydrogen-absorbing Alloy) (Positive Electrode
Nickel Hydroxide)
OOH
Ni
Schematic Discharge of Ni-MH Battery
August 2000
NICKEL METAL HYDRIDE HANDBOOK, PAGE
10
NICKEL METAL HYDRIDE BATTERIES - CONTINUED
Five Main Characteristics
As with Ni-Cd batteries, nickel-metal hydride batteries
have five main characteristics: charge, discharge,
storage life, cycle life and safety.
••
••
•Charge characteristics
Like Ni-Cdbatteries,the charge characteristics of nickel-
metal hydride batteries are affected by current,time and
temperature. Thebatteryvoltage riseswhen thecharge
current is increased or when the temperature is low.
The charge efficiency differs depending on the current,
time, temperature and other factors.
Nickel-metal hydride batteries should be charged at a
temperature ranging from0
°
Cto 40
°
Cusing a constant
current of 1C or less. The charge efficiency is
particularly good at a temperature of 10
°
C to 30
°
C.
Repeated charge at high or low temperatures causes
the battery performance to deteriorate. Furthermore,
repeated overcharge should be avoided since it will
downgrade the battery performance.
Refer to the section on recommended charge methods
for details on how to charge the batteries.
•Charge characteristics
•Charge temperature characteristics at 1C charge
•Charge temperature characteristics at various
charge rates
••
••
•Discharge characteristics
The discharge characteristics of nickel-metal hydride
batteries are affected by current, temperature, etc.,
and the discharge voltage characteristics are flat at
1.2V, which is almost the same as for Ni-Cd
batteries. The discharge voltage and discharge
efficiency decrease in proportion as the current rises
or the temperature drops. As with Ni-Cd batteries,
repeated charge and discharge of these batteries under
highdischarge cut-off voltage conditions (more than 1.1V
per cell) causes a drop in the discharge voltage
(which is sometimes accompanied by a
simultaneous drop in capacity). The discharge
characteristics can be restored by charge and
discharge to a discharge end voltage of down to 1.0V
per cell.
•Discharge characteristics
Charge Capacity (%) (Nominal Capacity Ratio)
Voltage (V)
1.6
1.4
1.2
1.0
0.8
0 20 40 60 80 100 120 140 160
Charge : 120%
Temperature: 20C
Model : HHR160A
1.8
0.6
2.0
1C
0.33C
0.1C
Charge Capacity (%) (Nominal Capacity Ratio)
Voltage (V)
1.6
1.4
1.2
1.0
0.8
0 20 40 60 80 100 120 140 160
Charge : 1CmA x 120%
Model : HHR160A
1.8
0.6
2.0
0C
20C
40C
110
100
80
60
40
-10 0 10 20 30 40 50 60 70
Charge Temperature
Capacity Ratio (%)
90
70
50
0.1C x 12h
0.33C x 4h
1C x 1.2h
Charge
0.33C
0.1C
1C
Discharge : 0.2C to 1.0V
Temperature: 20C
Model : HHR160A
Discharge Capacity (%) (Nominal Capacity Ratio)
Voltage (V)
1.6
1.4
1.2
1.0
0.8
0 20 40 60 80 100 120
Charge : 1CmA x 1.2h
Temperature: 20C
Model : HHR160A
1.8
0.6
2.0
0.2C 1C 3C
August 2000
NICKEL METAL HYDRIDE HANDBOOK, PAGE
11
•
Dischargetemperaturecharacteristicsat1Cdischarge
•Discharge temperature characteristics
Storage characteristics
These characteristics include self-discharge
characteristics and restoration characteristics after
long-term storage. When batteries are left standing,
their capacity generally drops due to self-discharge,
but this is restored by charge.
•Self discharge characteristics
Self-discharge is affected by the temperature at
which the batteries are left standing and the length of
time during which they are left standing. It increases
in proportion as the temperature or the shelf-standing
time increases. Panasonic’s nickel-metal hydride
batteries have excellent self-discharge
characteristics that are comparable to those of Ni-Cd
batteries.
Cycle Life Characteristics
The cycle life of these batteries is governed by the
conditions under which they are charged and dis-
charged, temperature and other conditions of use.
Under proper conditions of use (example: IEC charge
and discharge conditions), these batteries can be
charged and discharged for more than 500 cycles.
•Cycle life characteristics
Safety
When the internal pressure of these batteries rises
due to overcharge, short-circuiting, reverse charge or
other abuse or misuse, the self-resealing safety vent
is activated to prevent battery damage. Panasonic’s
nickel-metal hydride batteries have similar safety
characteristics as Panasonic Ni-Cd batteries.
NICKEL METAL HYDRIDE BATTERIES - CONTINUED
Charge Capacity (%) (Nominal Capacity Ratio)
Voltage (V)
1.6
1.4
1.2
1.0
0.8
0 20 40 60 80 100 120 140 160
Charge : 1CmA x 1.2h
Temperature: 20˚C
Model : HHR160A
1.8
0.6
2.0
20˚C
-10˚C0˚C
Charge : 1CmA x 1.2h
Temperature: 20˚C
Discharge : Cut-off Voltage 1.0V
Model : HHR160A
120
100
80
60
40
20
0
-20 -10 0 10 20 30 40 50
Discharge Temperature (˚C)
Capacity Ratio (%)
3C
1C
Temp.: 20˚C
Ni-MH (HHR160A)
Temp.: 45˚C
Ni-Cd (P-120AS)
Storage Period (weeks)
Capacity Ratio (%)
Charge : 1CmA x 1.2h
Discharge: 1CmA to 1.0V/cell
100
90
80
70
60
50
40
30 01234
Temperature : 20˚C
Model : HHR160A
Capacity Ration (%)
Number of Cycles (cycle)
120
100
80
60
40
200 100 200 300 400 500