Panasonic Lumix S-R24105 Installation guide

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F22
16 elements in 13 groups
Recording range 0.30 m (0.98 feet) to ∞(from the focus distance reference line)
Maximum image magnification 0.5×
Image stabiliser Yes
Minimum aperture value
Dust and splash resistant Yes
Maximum diameter Φ84 mm (3.3 inch)
Angle of view 84°(Wide) to 23°(Tele)
Specifications
INTERCHANGEABLE LENS FOR DIGITAL CAMERA
“LUMIX S 24-105 mm F4 MACRO O.I.S.”
Focal length f=24 mm to 105 mm
Mount Leica Camera AG L-Mount
Filter diameter 77 mm
(2 aspherical ED lenses, 2 aspherical lenses, 1 UED lens, 2 ED lenses)
Lens construction
Aperture type 9 diaphragm blades/circular aperture diaphragm
Maximum aperture F4.0
Permissible relative humidity 10%RH to 80%RH
－10 ℃to 40 ℃(14 ℉to 104 ℉)
Overall length
Recommended operating
temperature
Mass (Weight) Approx. 680 ｇ(1.4991 lb)
Approx. 118 mm (4.6 inch)
(from the tip of the lens to the base side of the lens mount)
S-R24105
Component Repair
Service Training Manual Ver.1.1
Internal use only

TABLE OF CONTENTS
1.1. Introduction
1.2. Important Notice
1.2.1. Overview of Cleaning and Replacing parts
1.2.2. How to treat LENS P.C.B. UNIT
2 Exploded View
2.1. Exploded View of Lens Unit
2.1.1. Exploded View of 1st Lens Frame Unit (Ref. No. 410)
2.2. Precautions for Supply Part
3 Replacement Parts
4 Service Jigs & Tools
5 Maintenance
5.1. Dust / Dirt on the outer casing part(s)
5.2. Dust / Dirt on the Lens Glasses (Lens Cleaning)
5.2.2. Cleaning procedures of inside surface of the Lens
6 Disassembly and Assembly Procedures
6.1. Disassembly Procedures
6.1.1. Disassembly Flowchart
6.1.2. Disassembly Procedure
6.2. Assembly Procedure
6.2.1. Assembly Flowchart
6.2.2. Assembly Procedure
7 Inspection and Adjustmen
7.1. Matrix Table of Necessary Inspection and Adjustment
when Replacing Parts
7.2. Matrix Table of Necessary Inspection and Adjustment
when Cleaning
7.3. Flowchart of Inspection and Adjustment
7.3.1. Flowchart of Inspection
7.3.2. Flowchart of Adjusument
7.4. Procedure of Inspection and Adjustment
7.4.1. Equipment and Chart Setting
7.4.2. Checking Chart Image
7.4.3. Master Body(DC-S1R) Setting and Position
7.4.4. Lens Unit Setting
7.4.5. PC Software
7.4.6. Simple Resolution Inspection
7.4.7. Simple Resolution Real Time Adjustment
7.4.8. Electrical Adjustment
7.4.9. Procedure of Visual Checking
7.4.10. Gluing
8 Revision History
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13
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5
5.2.1. Cleaning procedures of outside surface of the Lens
PAGE
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1 Service Navigation
1.1. Introduction
This manual contains technical information, which allow service personnel's to understand and service this model.
Please place an order using the parts list and not the drawing reference numbers.
1.2. Important Notice
Perform lens cleaning and repair in the clean room (class 10,000) since lens is delicate product and it dislikes a dust.
1.2.1. Overview of
Cleaning
and
Replacing parts
1.2.2. How to treat LENS P.C.B. UNIT
1. LENS P.C.B. UNIT is not eligible for service part, use LENS UNIT instead.
2. Reuse SHADING FRAME because it put serial number.
Replacement Part
①
④
1ST LENS FRAME UNIT
5TH LENS FRAME UNIT
②2ND LENS FRAME UNIT
③3RD LENS FRAME2 UNIT
External view
Cleanable area (Wipe with clean cloth)
①
②③④
Cleanable area (Clean with air blower)
※Don't allow to wipe with cloth
Sectional view
1

2 Exploded View
2.1. Exploded View of Lens Unit
2.1.1. Exploded View of 1st Lens Frame Unit (Ref. No. 410)
Part No.410(
1ST LENS FRAME UNIT
) is supplied
in the form as the figure below.
(Note) Front Cap is protection during transportation.
No.400 is not included in the Unit.
2.2. Precautions for Supply Part
To avoid transportation troubles, the following parts come with extra parts.
Please discard the extra part when the part is received.
Ref. No. 410
：
1ST LENS FRAME UNIT
(Front Cap)
Ref. No. 411
：
2ND LENS FRAME UNIT
Ref. No. 412
：
3RD LENS FRAME2 UNIT
Ref. No. 413
：
5TH LENS FRAME UNIT
B200
300 B201
B202
B203
B204
B205
B206
B207
B208
B209
B210
B211
B212 B213
B214
B215
B216
B217
B218
B219 B220
B221
B225
B222
B223
B224
B226
B227
B228
301
302
304
305
306
307 308
309
310
311
312
303
410
1st Lens
Frame Unit
Lens P.C.B. Unit
B229 B230
B231
B232
403
413
412
409
407
402
405
406
414
404
411
410
1
2

3 Replacement Parts
・Parts marked with [IMBU] in the remarks column are supplied from SLBD-IMBU.
・Others are supplied from PAVCX
B226 - B228 VHD2246 SCREW 3
B219, B220 VHD2298 SCREW 2
B221 - B225,
B229 - B232 DVME1315Z SCREW 9
B200 - B202 DVME1243Z SCREW 3
B216 - B218 SHD0021
SCREWSHD0069B212
B203 - B211 DVME1432Z SCREW 9
SCREW 3
B213 - B215
1
VHD2073 SCREW 3
409 3OU1Z276Z RING MOUNT BASE UNIT 1
412 6HR2SR24105Z 3RD LENS FRAME2 UNIT 1
410 4HR1SR24105Z 1ST LENS FRAME UNIT 1
411 5HR2SR24105Z 2ND LENS FRAME UNIT 1
414 8HR1SR24105Z CAM BARREL UNIT 1
413 9HR1SR24105Z 5TH LENS FRAME UNIT 1
407 6SE4SR24105Z MOUNT CONTACT UNIT 1
SHADING FRAME 1
403 DVMA1029Z L MOUNT 1
406 RDE6SR24105Z REAR FRAME UNIT 1
405 2OU1Z276Z SHADING SHEET 1
Remarks
400 1OU1Z276Z DECORING UNIT 1
Ref.No. Part No. PcsPart Name & Description
300 - 302 DVMH1197Z 1ST CAM PIN 3
303 DVMH1196Z ZOOM DRIVE PIN 1
304 - 312 DVOR1144Z 2-5 CAM PIN 9
FILTER RING
404 DVHG1093Z MOUNT RUBBER 1
402 DVOR1098Z
1
B233 - B238 VHD2277 SCREW 6
150 DVQL1138Z CE/WEEE LABEL 1 E
150 VQL1W22
200 LOU4SR24105CSFCZ LENS UNIT 1 [IMBU]
(3-7 CAM PIN)
TEN YEARS LABEL 1 GK
401 DVOR1095Z
2
2
2
2
2
2
2
3

4 Service Jigs & Tools
The following Jigs and Tools are required for checking and servicing this Lens Unit.
Cnnventional
Jig Name Jig No. Remarks
Torque Driver RFKZ0542 or RFKZ0456
Torx Driver RFKZ0609 T3 type
Rp-Chart L-size SUKZ000034 600mm x 800mm
Rp-Chart M-size SUKZ000035 300mm x 400mm
Lens Cleaning Kit VFK1900BK
Collimeter RFKZ0422
Master Body Purchased locally DC-S1R (Panasonic)
Tweezers Purchased locally Plastic or bamboo (Do not use metal)
Nipper Purchased locally
Tripod Purchased locally
Locking glue Purchased locally Three Bond 1401B or 1401C
Illuminometer Purchased locally Set Illumination of chart to 1500±150 lx
Blower Purchased locally
Gloves Purchased locally
Cloth Purchased locally
HDMI cable Purchased locally Type A - Type A (Use Two)
USB cable Purchased locally Type A - Type C
Clean Box RFKZ0429 This item comes without air pump-filter, purchase
it locally. Model number is Omron ZN-A2502
3
*
*
*SUKZ000034 / SUKZ000035 are no longer available due to production discontinuation
and SUKZ000068 / SUKZ000069 are substitution for Rp-chart.
4

5 Maintenance
5.1. Dust / Dirt on the outer casing part(s)
1. Blow off the dust first, then sweep out the dust from narrower spaces with soft cleaning brush.
2. Wipe up the outer casing part with the dry fuzz-free cloth.
5.2. Dust / Dirt on the Lens Glasses (Lens Cleaning)
5.2.1. Cleaning procedures of outside surface of the Lens
1. Blow off the dust on the Lens glass surface with the Blower, gently. (Do not blow strongly.)
2. Wipe out the dirt on the Lens glass surface with Lens Cleaning Kit (VFK1900BK) if necessary.
(Consult the instruction sheet which is included in the Lens Cleaning Kit in details.)
5.2.2. Cleaning procedures of inside surface of the Lens
1. When removing the each above unit, it has to be proceed inside of satisfied clean level.
(Less than class 10,000 (Federal Standard 209D))
As for clean box, refer to the "4 Service Jigs & Tools", in details.
2. Blow off the dust on the Lens glass surface with the Blower, gently. (Do not blow strongly.)
3. Wipe out the dirt on the Lens glass surface with Lens Cleaning Kit (VFK1900BK) if necessary.
(Consult the instruction sheet which is included in the Lens Cleaning Kit in details.)
【Cleaning Instruction】
Wipe the Lens surface with
cleaning sheet starting
from centre towards to
outside in a circular motion.
1st Lens Frame Unit
Cleanable area (Wipe with clean cloth)
Cleanable area (Clean with air blower)
※Don't allow to wipe with cloth
2nd Lens Frame Unit
5th Lens Frame Unit
3rd Lens Frame2 Unit
5

6 Disassembly and Assembly Procedures
6.1. Disassembly Procedures
6.1.1 Disassembly Flowchart
8 2nd Lens Frame Unit
9
3rd Lens Frame2 Unit
5th Lens Frame Unit
Cam Barrel Unit
10 Decoring Unit
Lens Unit
4 Rear Frame Unit
1 Shading Frame
2L Mount
Mount Rubber
6 Ring Mount Base Unit
3 Shading Sheet
5Mount Contact Unit
Lens P.C.B. Unit
Filter Ring
7 1st Lens Frame Unit
11
Attention
For optical axis adjustment only,perform No.10 and No.11.
6

6.1.2.1. Removal of Shading Frame
6.1.2. Disassembly Procedure
Important Notice：
- Perform lens disassembly in the clean room (class 10,000 / Federal Standard 209D) since lens is delicate product
and it dislikes a dust.
1. Remove 3 Screws (A)
2. Remove the Shading Frame
6.1.2.2. Removal of L Mount and Mount Rubber
2. Remove 5 Screws (C)
3. Remove L Mount
4. Remove Mount Rubber
1. Remove 2 Screws (B)
Screw(A)
Screw(B)
Screw(C)
Mount Rubber
SILVER
7mm
Screw(A)
< Preparation >
- Set the zoom position to WIDE end (24mm).
- Put the Lens so that the line of zoom comes towards you.

1. Remove Shading Sheet
6.1.2.5. Removal of Lens P.C.B. with Mount Contact Unit
6.1.2.3. Removal of Shading Sheet
1. Disconnect 5 connectors
2. Remove 3 Screws (E)
3. Remove Lens P.C.B. with Mount Contact Unit
Shading Sheet
Connectors
Screw(E)
6.1.2.4. Removal of Rear Frame Unit
1. Remove 3 Screws (D)
2. Remove Rear Frame Unit
Screw(D)
BLACK
SILVER

6.1.2.6. Removal of Ring Mount Base Unit
1. Remove the Screw(F)
2. Remove Zoom Drive Pin
Zoom Drive Pin
Screw(F)
SILVER
3. Remove 4 Screws (G)
4. Remove Ring Mount Base Unit
Screw(G)
<Caution>
- Care about Encoder brush (red circle).
7mm
Encoder brush
4
(Tips) rotate the ring toward TELE side a little
to prevent it from coming off.
Remove 2 FPCs from convex

6.1.2.8. Removal of 2nd Lens Frame Unit
Screw(I) ×3
2-5 Cam Pin for 2nd Lens Frame Unit ×3
2nd Lens
Frame Unit
Cam Barrel
Unit
1. Remove 3 Screws (I)
2. Remove 3 pcs of 2-5 Cam Pin
3. Remove 2nd Lens Frame Unit
7mm
1. Remove 3 Screws(H)
2. Remove 1st Lens Frame Unit
3. Remove 3 1st Cam Pins
Screw(H)
1st Cam Pin
5.8mm
BLACK
Front
side
Rear
(body)
side
<Note>
- At this illustration,
the lens of front side is upward.
But it is easier to work with the rear side up.
1st Lens
Frame Unit
6.1.2.7. Removal of 1st Lens Frame Unit
*If only the 1st Lens Frame Unit is to be replaced, do not perform 3, and go to the 1st lens installation process.

1. Remove 3 Screws (J)
2. Remove 3 pcs of 2-5 Cam Pin
3. Remove 3rd Lens Frame2 Unit
3rd Lens
Frame2 Unit
5th Lens
Frame Unit
Cam Barrel
Unit
Screw(J) ×3
2-5 Cam Pin for 3rd Lens Frame2 Unit ×3
Screw(K) ×3
2-5 Cam Pin for 5th Lens Frame Unit ×3
6.1.2.9. Removal of 3rd Lens Frame2 Unit and 5th Lens Frame Unit
4. Remove 3 Screws (K)
5. Remove 3 pcs of 2-5 Cam Pin
6. Remove 5th Lens Frame Unit.
7mm
7mm
4
Pull out the FPCs
to set it free.

6.2. Assembly Procedure
6.2.1 Assembly Flowchart
4 Ring Mount Base Unit
3 1st Lens Frame Unit
1
3rd Lens Frame2 Unit
5th Lens Frame Unit
Cam Barrel Unit
2 2nd Lens Frame Unit
Lens Unit
7 Shading Sheet
8L Mount
Mount Rubber
9 Shading Frame
10 Filter Ring
11 Decoring Unit
5Mount Contact Unit
Lens P.C.B. Unit
6 Rear Frame Unit
Attention
For optical axis adjustment only,perform No.10 and No.11.
12

Gluing area
1. Install 5th Lens Frame Unit and 3rd Lens Frame2 Unit
to Cam Barrel Unit in turn with adjusting the rotational phase
as shown in the figure.
2. Install 2-5 Cam Pin for 5th Lens Frame Unit and
tighten screw (H) by using the torque driver with specified torque.
- Screw(K) ×3
- Torque : 12±0.5Ncm
3. Install 2-5 Cam Pin for 3rd Lens Frame2 Unit and
tighten screw (H) by using the torque driver with specified torque.
- Screw(J) ×3
- Torque : 12±0.5Ncm
4. Glue the 2-5 Cam Pin for 3-4th Lens Frame Unit
with “Three Bond 1401B or 1401C”
* The glue does not come out above the 2-5 Cam pin
6.2.2.1 Installation of the 5th Lens Frame Unit and 3rd Lens Frame2 Unit
Important Notice：
- When tightening the screw, use a torque driver (RFKZ0542) with specified torque described in each step.
- When assembling, please be careful not to mix dust into the lens.
- Regarding the screws, It is not necessary to return to exactly the same position as long as the same specification.
6.2.2. Assembly Procedure
Screw(J) ×3
2-5 Cam Pin for 3rd Lens Frame2 Unit ×3
Screw(K) ×3
2-5 Cam Pin for 5th Lens Frame Unit ×3
7mm
Cross section
2-5 Cam Pin
3-4th Lens
Frame unit
7mm
When reusing it, tighten with a torque of 6~8Ncm.
(3 screws should be tightened with same torque)
When reusing it,
tighten with a torque of 6~8Ncm.
(3 screws should be tightened with same torque)
4

<Note>
Peel off the double-sided tape backing paper.
4
It is easier to work with 3rd Lens Unit and 5th Lens Unit attached.

6.2.2.2. Installation of the 2nd Lens Frame Unit
Screw(I) ×3
2-5 Cam Pin for 2nd Lens Frame Unit ×3
1. Install 2nd Lens Frame Unit to Cam Barrel Unit
with adjusting the rotational phase as the 2-5 Cam Pin penetrates.
2. Install 2-5 Cam Pin for 2nd Lens Frame Unit and tighten screw (H)
by using the torque driver with specified torque.
- Screw(I) ×3
- Torque : 12±0.5Ncm
3. Glue the 2-5 Cam Pin for 3rd Lens Frame2 Unit
with “Three Bond 1401B or 1401C”
* The glue does not come out above the 2-5 Cam Pin
7mm
Cross section
Gluing area
2nd Lens
Frame unit
2-5 Cam Pin
When reusing it, tighten with a torque of 6~8Ncm.
(3 screws should be tightened with same torque)
Align the △markings with each other.
4
4

1. Install 1st Cam Pin to Cam Barrel Unit
with adjusting the rotational phase
as the 2-5 Cam Pin penetrates.
2. Install 1st Lens Frame Unit to Cam Barrel Unit
with adjusting the rotational phase
as shown ▲marking in the figure.
3. Tighten screw (H) by using the torque driver with specified torque.
- Screw(G) ×3
- Torque : 15±1Ncm
4. Glue the 1st Cam Pin with “Three Bond 1401B or 1401C”
<Caution>
- The glue does not come out above the 1st Lens Frame Unit
- Make sure the Glue has hardened before proceeding installation
* Standard time for curing : 3 to 5 hours
Screw(H)
5.8mm
BLACK
1st Lens
Frame Unit
1st Lens
Frame Unit
Front
side
Rear
(body)
side
6.2.2.3. Installation of the 1st Lens Frame Unit
1st Cam Pin
<Note>
- At this illustration,
the lens of front side is upward.
But it is easier to work with the rear side up.
The position of ▲ depends on
the position of the cam frame.
At Wide end, ▲ will be at here.
4
4

6.2.2.4. Installation of the Ring Mount Base Unit
OIS FPC
OIS FPC Aperture FPC
Insertion Hole
Insertion Hole
Screw (F)
Zoom Drive Pin
3. Attach Zoom Drive Pin and tighten screw (F)
by using the torque driver with specified torque.
- Screw(F) ×1
- Torque : 14±1Ncm
Aperture FPC
1. Install 1st Lens Frame Unit with Cam Barrel Unit to
Ring Mount Base Unit with adjusting the rotational phase
as shown in the figure while pulling out the FPC
via the Hole.
<Note>
- When installing, insert these FPC into the insertion hole
- Do not damage the FPC
SILVER
2. Tighten screw (G)
by using the torque driver with specified torque.
- Screw(G) ×4
- Torque : 20±2Ncm
screw (G)
OIS FPC Aperture FPC
(Cross section)
Long Groove is upper side.
BLUE=Zoom Drive Pin
Orange=Screw (F)
Cam Barrel Unit
Long Groove
Short Groove
7mm
4
Fix 2 FPCs.

6.2.2.5. Installation of Lens P.C.B. with Mount Contact Unit
6.2.2.6. Installation of the Rear Frame Unit
1. Install Rear Frame Unit to Ring Mount Base Unit
with adjusting the rotational phase so as to match
below 3 point of A, B and C.
2. Tighten screw (D) by using the torque driver with specified torque.
- Screw(D) ×3
- Torque : 14±0.5Ncm
1. Install Lens P.C.B. with Mount Contact Unit to
Ring Mount Base Unit so that the screw of the Lens P.C.B. match.
2. Tighten Screw (E) Gently.
- Screw(E) ×3
3. Insert FPC to connector of Lens P.C.B.
Screw (E)
Screw (D)
Connectors
Screw(E)
BLACK
SILVER
24mm A
BC
4
When reusing Ring Mount Base Unit,
tighten with a torque of 12~13Ncm.
(3 screws should be tightened with same torque)