Panasonic EYFR03 User manual

EYFR03 User Manual
v1.6.0
20 January 2020

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20 January 2020
Table of Contents
Quick Start...................................................................................................................................................................5
Chapter 1: Overview
Warnings...................................................................................................................................................................9
Cautions....................................................................................................................................................................9
Unit Overview ........................................................................................................................................................10
Compatible Tools....................................................................................................................................................10
Chapter 2: Using the unit
Concepts .................................................................................................................................................................11
Run Screen..............................................................................................................................................................12
Status Codes and History........................................................................................................................................17
Unit Status ..............................................................................................................................................................18
Network Status........................................................................................................................................................19
Tool Status..............................................................................................................................................................19
Chapter 3: Configuring the unit
Introduction.............................................................................................................................................................22
Saving Configuration Changes ...............................................................................................................................22
Entering letters........................................................................................................................................................22
Main Menu..............................................................................................................................................................23
Tools.......................................................................................................................................................................24
Parameters...............................................................................................................................................................27
Groups.....................................................................................................................................................................31
Jobs.........................................................................................................................................................................34
Network Settings.....................................................................................................................................................36
Qualifier Settings....................................................................................................................................................37
NOK Options……………………………………………………………………………………………………....40
Enter new Password................................................................................................................................................42
Reset Defaults.........................................................................................................................................................44
Channel Change......................................................................................................................................................45
Events .....................................................................................................................................................................45
Network Log...........................................................................................................................................................46
Chapter 4: Serial Communications
Barcode...................................................................................................................................................................48
Serial Printer...........................................................................................................................................................51
VIN Selections........................................................................................................................................................52

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Chapter 5: Discrete I/O
Introduction.............................................................................................................................................................56
Discrete I/O Specifications .....................................................................................................................................56
Assigning I/O Functions.........................................................................................................................................59
I/O Status ................................................................................................................................................................59
Inputs ......................................................................................................................................................................59
Outputs....................................................................................................................................................................63
Chapter 6: Atlas Copco Open Protocol
Introduction.............................................................................................................................................................68
Using Groups with Atlas Copco Open Protocol .....................................................................................................68
Configuration Options ............................................................................................................................................68
Supported Commands.............................................................................................................................................71
Unsupported Commands.........................................................................................................................................72
Chapter 7: EtherNet/IPTM
Vendor-Specific Objects.........................................................................................................................................75
Assembly Object Connection Points.......................................................................................................................82
Backwards Compatibility Assembly Object Connection Points.............................................................................89
Chapter 8: ToolsNet
Introduction.............................................................................................................................................................94
Configuration Options ............................................................................................................................................94
Chapter 9: PFCS Network Protocol
Configuration Options……………………………………………………………………………………………...96
Protocol Settings…………………………………………………………………………………………………...97
Parameter specific Machine ID's…………………………………………………………………………………...97
Unsolicited Messages………………………………………………………………………………………………99
Chapter 10: PROFINET
Configuration Options…………………………………………………………………………………………….101
Data Format………………………………………………………………………….……………………………102
Chapter 11: Data Management
Download data to USB .........................................................................................................................................105
Upload USB file to device....................................................................................................................................106
Chapter 12: Firmware Updates..............................................................................................................................108
Chapter 13: Product Specifications
Qualifier Placement………………………………………………………………………………………………109
Dimensions……………………………………………………………………………………………………….110
Radio Frequency………………………………………………………………………………………………….110

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Quick Start

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This quick start will guide you through the process of configuring the unit for first time use.
Plug the provided power cable into the unit and 100-240
VAC power and turn on the power switch. The beeper
will sound a series of quick beeps and the display will
show the loading progress.
Once loading is completed, the unit should go to the Run
screen. If the unit stays on the loading screen with an
error, please contact support.
To use a tool with the qualifier, you must first “learn” the
tool to the qualifier. To do so, press the button below
Menu.
Enter the password (1011 by default) using the numeric
keypad and press ENT when completed.
In the menu, press the right arrow to select Tools and
press ENT.

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If the tool you are going to learn to the qualifier has
previously been used with another unit, make sure that
unit is off before continuing. Press the button beneath
Learn to begin the learn process.
Follow the directions on screen to learn the tool.
If you get a message “Cannot replace with a tool with
different type”, it means you are learning a 1-way tool
over top of a learned 2-way tool or vice-versa.
Once the tool is learned’ the slot turns green to confirm
successful, then it will turn blue.
The unit will return to the Tools screen with the just
learned tool now with a tool name of “Tool 1” instead of
“No Tool”.
Return to the menu by pressing ESC or the button below
Exit. Then press ENT to go to the Parameters screen.
To run a tool, you must activate a parameter that uses the tool. When learned, a tool is
automatically associated with the parameter of the same number. If you are following this guide
with a new unit, you should have just learned Tool 1, which can be run by Parameter 1.
Press the button below Select to select Parameter 1.

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You will be returned to the Run screen, now with
Parameter 1 selected. You can now perform tightenings
with Tool 1 that will be monitored, stored, and reported
by the qualifier.
AccuPulse
AccuPulse tools work both in one-way communication (Default) or two-way communication.
You will have to use the remote control to switch the tool from one-way to two-way mode.
To set the tool from default “90” (one-way) to ‘91” (two-way)
1. Put the tool into program mode.
2. Press “C” button on the remote 4 times
3. “90” is default (one-way), Press the + up to “91” (two-way)
4. Press the Ok button to accept the changes.
AccuPulse Tools in two-way mode “91” will flash Orange on the rear LED when the parameter
is selected. If the tool is in “sleep mode” (timed out from no operation and no display) the tool
will not communicate or flash orange. Pulling the tool trigger will “wake” the tool and initiate
communication then flash orange. Tool sleep time can be changed in the qualifier settings under
Qualifier setting then “Tool on time”. Default is 90 min. Sleep time range is 20 -720 min.
In the event the qualifier is powered down or loses power while the tool is in sleep mode,
you must power up the qualifier first before waking the tool from sleep to initiate two-way
communication. Otherwise you will need to pull and reinstall the battery on the tool

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Chapter 1: Overview

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Warnings
Do not disassemble the unit for repair or modifications. There is a
high electrical voltage inside the unit that could cause electric shock.
Do not allow any type of liquid to come into contact with any part of
the unit.
Insert all fittings fully into their mating receptacles. Failure to do so
could result in injury.
Do not fold, bend, or apply excessive force to any cable or fitting.
Cautions
Please use caution when handling this or any other electrical appliance.
•This unit accepts an AC input voltage from 100-240 VAC. Trying to operate this unit with a
voltage outside that range may cause damage to the unit.
•Avoid placing or storing this unit in a location where it may become wet or dust covered.
•Do not place or mount this unit in an unstable area.
•Dropping this unit may result in personal injury or damage to the unit.
•Before performing any maintenance on the unit, make sure to turn it off and remove the
power cable.
•There are no user serviceable parts inside the main enclosure of the unit.

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Unit Overview
The EYFR03 is equipped with a color LCD display, four soft keys
immediately below the LCD, a numeric keypad with decimal point,
navigation keys, and enter and escape buttons. The current
function of the soft keys is indicated at the bottom of the LCD
above the button.
The left side of the EYFR03 has two RJ-45 Ethernet ports to allow
it to be used in a chain network configuration.
The USB-A connector is used to provide firmware updates via a
standard USB drive. This can also be used with a USB barcode
reader on the EYFR03
The RS232 DSUB9 connector can be used with a serial bar code
reader.
The beeper provides an audio indication for any combination of
accepts, rejects, and batch completions. The beeper volume can be
adjusted through the user interface. (See the Qualifier Settings
section in the next chapter.)
The power plug accepts 100-240 VAC at 50-60 Hz.
The right side of the EYFR03-A has a 24-pin discrete I/O
connector. This connector is not available on the EYFR03-B
model.
Both models have a 5-pin remote connector that connects to other
devices that provide additional I/O capabilities.
Compatible Tools
2-way compatible models
•EYFLA7AR, EYFLA8AR, EYFLA8CR, EYFLA8PR, EYFLA9CR, EYFLA9PR,
EYFMA2PR, EYFNA1PRT, EYFNA1CRT, EYFNA1JRT, EYFPA1JRT
1-way compatible models
•EYFLA4AR, EYFLA5AR, EYFLA5PR, EYFLA5QR, EYFLA6JR, EYFLA6PR,
EYFMA1JR, EYFMA1PR, EYFNA1CR, EYFNA1JR, EYFNA1PR, EYFPA1JR,
EYGA1NR, EYFGA2NR, EYGA3NR, EYFNA1PRT, EYFNA1CRT, EYFNA1JRT,
EYFPA1JRT

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Chapter 2: Using the unit
Concepts
Tools
The EYFR03 works with up to 16 Panasonic battery tools at a time. To use a tool with the
qualifier, you must first “learn” the tool to the qualifier. The process to do this is described in
the Quick Start.
Tools are not activated directly by the unit. Instead, they are activated when a parameter that
uses the tool is running. Tools are automatically used by the parameter of the same number
(Parameter 1 always uses Tool 1, Parameter 2 always uses Tool 2, etc.). A tool may additionally
be used by any number of Parameters 17-100 but may not be assigned to any Parameter 1-16
other than the matching parameter to which it is automatically assigned.
The EYFR03 can store some information about when calibration or preventative maintenance
should occur. These are set up in the Tool Configuration screen, which is described in the next
chapter.
For tools with the appropriate firmware and setup, the unit will use the enable/disable or anti-
theft feature to only allow the tool to run when a parameter that uses it is active.
Parameters
Parameters are the basic unit of operation for the EYFR03. A parameter contains a tool to run
and some settings to use with it, such as the batch size. The EYFR03 supports 100 parameters.
Each parameter must be associated with one of the tools learned to the unit before it can be run.
Parameters 1-16 will always be associated with the tool of the same number, and the other
parameters may be used to operate a tool with different settings.
Groups
Groups are multiple parameters that must all run together and can run simultaneously in any
order. The EYFR03 supports 100 groups with up to 16 parameters each. A group cannot
contain more than one parameter that uses a given tool, as it would not be able to determine
which parameter a result should be assigned to. When defining a group, you may override the

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batch count for parameters in the group while the group is running. This does not change the
batch size defined in the parameter.
Groups may be run in free or standard (synchronized) mode. In standard mode, all parameters
must complete a full batch before any parameter can begin running a second batch. In free
mode, each parameter in the group can proceed independently of the others and does not require
all parameters to complete their batch before any parameters can run again. This makes free
groups useful in situations where you have limited need to control tool operation but want to
report rundowns from the tools.
Jobs
Jobs are the top level of operation in the EYFR03, made up of multiple parameters or groups that
must all run together in a sequence. The EYFR03 supports 100 jobs with up to 30 steps each.
Unlike groups, a job may have multiple parameters that use the same tool or even the same
parameter or group multiple times. As with groups, you may override the batch count for
parameter steps in the job. You cannot change the batch sizes for groups when run in a job.
A free group cannot be used as a job step, since they do not ever complete.
Run Screen
The Run screen shows which parameters the unit is currently running. Depending on the number
of active parameters, the Run screen will be in one of several modes.

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Figure 1: No active parameter
Figure 2: Suspended
Figure 3: 1 active parameter
Figure 4: 2-4 active parameters
Figure 5: 5-9 active parameters
Figure 6: 10-16 active parameters
Tightening Notifications
Every time a tightening is received from a running tool, the background of the area of the screen
showing the current parameter and batch count for the tool will be shaded with a color indicating
the status of the tightening.
•Red –A rejected tightening occurred.
•Green –An accepted tightening occurred that did not complete a batch.
•Blue –An accepted tightening occurred that completed a batch. If the qualifier NOKs setting
is set to Count, this further indicates that no rejected tightenings were counted towards this
batch.
•Yellow –An accepted or rejected tightening occurred that completed a batch. This color will
only occur when the qualifier NOKs setting is set to Count and one or more rejected
tightenings were counted towards the current batch.

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1 Active Parameter
1. Count –The number of tightenings completed in the current batch
2. Batch –The number of tightenings required for the current batch
3. Parameter Name –Name of the currently running parameter
4. Tool Name –Name of the tool for the currently running parameter
5. Tool Status Indicator –Shows the status of the tool for the parameter
6. Unit lock –Indicates if the unit is locked and requires a password to access menu functions
7. Unit Radio Status –Shows the status of the unit radio
8. Network Status –Shows the status of the Ethernet and current number of connections.
9. Soft Key 1 Function –Shows the current function of soft key 1.
10. Soft Key 2 Function –Shows the current function of soft key 2.
11. Soft Key 3 Function –Shows the current function of soft key 3.
12. Soft Key 4 Function –Shows the current function of soft key 4.

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2-9 Active Parameters
1. Count –The number of tightenings completed in the current batch of the parameter.
Repeated for each active parameter.
2. Batch –The number of tightenings required for the current batch of the parameter. Repeated
for each active parameter.
3. Group Name –Name of the currently running group.
4. Tool Name –Name of the tool for the parameter. Repeated for each active parameter
5. Parameter Name –Name of the parameter. Repeated for each active parameter.
6. Tool Status Indicator –Shows the status of the tool for the parameter. Repeated for each
parameter
7. Unit lock –Indicates if the unit is locked and requires a password to access menu functions
8. Unit Radio Status –Shows the status of the unit radio
9. Network Status –Shows the status of the Ethernet and current number of connections.
10. Soft Key 1 Function –Shows the current function of soft key 1.
11. Soft Key 2 Function –Shows the current function of soft key 2.
12. Soft Key 3 Function –Shows the current function of soft key 3.
13. Soft Key 4 Function –Shows the current function of soft key 4.
14. Inactive parameter –When not all the parameter slots on a screen are needed (4 or 9) to show
all the active parameters, the rest of the slots will be grayed out.
The 5-9 active parameter screen has the same pieces as the 2-4 active parameter screen shown
above, only with 9 parameter slots in a 3x3 grid instead of 4 parameter slots in a 2x2 grid.

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10-16 Active Parameters
1. Count –The number of tightenings completed in the current batch of the parameter.
Repeated for each active parameter.
2. Batch –The number of tightenings required for the current batch of the parameter. Repeated
for each active parameter.
3. Group Name –Name of the currently running group.
4. Tool Name –Name of the tool for the parameter. Repeated for each active parameter
5. Unit lock –Indicates if the unit is locked and requires a password to access menu functions
6. Unit Radio Status –Shows the status of the unit radio
7. Network Status –Shows the status of the Ethernet and current number of connections.
8. Soft Key 1 Function –Shows the current function of soft key 1.
9. Soft Key 2 Function –Shows the current function of soft key 2.
10. Soft Key 3 Function –Shows the current function of soft key 3.
11. Soft Key 4 Function –Shows the current function of soft key 4.
In 10-16 Active Parameter mode, the Run screen does not show parameter names or tool status
indicators.

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Tool Status Codes
The tool status indicator for each active parameter shows the status of the tool for the parameter.
When the tool is ready to run, the indicator should be green with no number. If the tool is not
ready to run or a warning or error condition occurs, the indicator will change to yellow for a
warning or red for an error and display a code to indicate the tool condition. The possible codes
are:
Unit Radio Status Indicator
The unit radio status indicator shows the status of the radio in the unit. In normal use, the
indicator should be green with no number. If the radio is not working correctly, the indicator
will be red with an error code.
Network Status Indicator
The network status indicator shows the status of the Ethernet ports on the unit. When the
Ethernet is used, the indicator will be green and show the number of currently active network
connections. If no Ethernet cable is plugged into either port, the indicator will be yellow. If the
network initialization fails, the indicator will be red and show an error code. The Network Status
screen shows more detailed information.
History
Figure 7: History screen
Soft keys
1. No function
2. Previous –Go to the previous page of more recent tightenings. When on the first page, this
key will be blank.
3. Next [ENT] –Go to the next page of older tightenings. When on the last page, this key will
be blank.

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4. Exit [ESC] –Returns to the Run screen.
The History screen shows some information about the tightenings stored in unit memory. More
information about the tightenings is not shown but is available via the network protocols. This
screen shows:
•Time –The time the tightening occurred. The date is indicated at the top of the table and
each time it changes in a white row. The current time is shown at the bottom of the screen
for comparison.
•T# –The tool number that produced the tightening
•Param –The number and name of the parameter that produced the tightening
•Count –The current batch count and batch size for the tightening
•Id –The tightening id number. This screen shows only the last 4 digits of the id number;
additional digits may be present in the network commands.
Unit Status
Figure 8: Unit Status screen
Soft keys
1. I/O –Go to the I/O Status screen (see Chapter 5: Discrete I/O).
2. Network –Go to the Network Status screen.
3. Tool –Go to the Tool Status screen.
4. Exit [ESC] –Returns to the Run screen.
The Unit Status screen shows some basic information about the current unit configuration that
may be useful for diagnostics purposes.
The average signal strength is for all tools learned to the unit and should be from 0 to -70 dBm.
If the signal strength is weaker, the unit may have frequent slow or failed communication. To
improve the signal strength, try bringing the unit and tools closer together, changing the XBEE
channel, or reducing sources of interference from the environment.
Last barcode shows the command number of the last bar code scanned (see Chapter 4: ) or an
error if the last attempt bar code could not be processed. VIN and ID 2-4 show what will be
included with tightenings in the associated result data fields. The Selector field is used with the
VIN Selections field described in Chapter 4: Serial Communications.

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Network Status
Figure 9: Network Status screen
The network status screen shows the current Ethernet
status of the unit. The MAC address is assigned by the
factory and cannot be changed. The IP address, subnet
mask, and gateway may be edited from the Network
Settings - General screen or assigned via DHCP.
The Ethernet 1 and 2 lines indicate if a physical cable
connection is detected on the corresponding Ethernet
ports of the unit. If no connection on a port is detected,
the unit will show “Not connected”. If a connection is
detected, the baud rate and duplex of the connection will
be listed.
Tool Status
Figure 10: Tool Status - Good Signal
Figure 11: Tool Status –Low Signal
Figure 12: Tool Status - Bad Signal
Figure 13: Tool Status - Last Signal
Good
Soft keys
1. Signal –Show the signal strength of each tool.
2. Address –Show the address of each tool
3. No function
4. Exit [ESC] –Returns to the Unit Status screen.
The Tool Status screen shows the status of the tools learned into the unit. This screen shows the
signal strength of the last packet from the tool but can also show the radio address of the tools.

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For signal strength, a less negative number indicates a better signal (-50 dBm is better than -60
dBM). The screen shows a color based on the quality of the signal. If the tool has not
communicated with the box recently, box for the tool will have a white background with the text
colored to match the color of the last signal strength received.
•Green –The signal from this radio is strong and will work at best performance.
•Yellow –The signal from the radio is weaker than recommended for best performance. The
radio should work but may have slower or occasionally interrupted communication with the
unit.
•Red –The signal from the radio is weaker than recommended for any use. The radio may
successfully transmit some results but will frequently have slow or failed communication
with the unit. If only one tool is red, bring it and unit closer together. If multiple tools are
red, consider using a different radio channel (changed from the Qualifier Settings screen).