Panasonic FP-X0 L14R User manual

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Safety Precautions
Observe the following notices to ensure personal safety or to prevent accidents.
To ensure that you use this product correctly, read this User’s Manual thoroughly before use.
Make sure that you fully understand the product and information on safety.
This manual uses two safety flags to indicate different levels of danger.
WARNING
If critical situations that could lead to user’s death or serious injury is assumed by
mishandling of the product.
-Always take precautions to ensure the overall safety of your system, so that the whole
system remains safe in the event of failure of this product or other external factor.
-Do not use this product in areas with inflammable gas. It could lead to an explosion.
-Exposing this product to excessive heat or open flames could cause damage to the lithium
battery or other electronic parts.
-Battery may explode if mistreated. Do not recharge, disassemble or dispose of fire.
CAUTION
If critical situations that could lead to user’s injury or only property damage is
assumed by mishandling of the product.
-To prevent excessive exothermic heat or smoke generation, use this product at the values
less than the maximum of the characteristics and performance that are assured in these
specifications.
-Do not dismantle or remodel the product. It could cause excessive exothermic heat or smoke
generation.
-Do not touch the terminal while turning on electricity. It could lead to an electric shock.
-Use the external devices to function the emergency stop and interlock circuit.
-Connect the wires or connectors securely.
The loose connection could cause excessive exothermic heat or smoke generation.
-Ground the protective earth (PE) terminal (Class D grounding). Failure to do so could lead to
an electric shock.
-Do not allow foreign matters such as liquid, flammable materials, metals to go into the inside
of the product. It could cause excessive exothermic heat or smoke generation.
-Do not undertake construction (such as connection and disconnection) while the power
supply is on. It could lead to an electric shock.
Copyright / Trademarks
-This manual and its contents are copyrighted.
-You may not copy this manual, in whole or part, without written consent of Panasonic Electric
Works SUNX Co., Ltd.
-Windows is a registered trademark of Microsoft Corporation in the United States and other
countries.
-All other company names and product names are trademarks or registered trademarks of
their respective owners. PLC_BATPE
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Table of Contents
Difference in Specifications Between FP-X0 Models
Before You Start
Programming Tool Restrictions
1. Unit Types and Restrictions........................................................................1-1
1.1 Unit Types................................................................................................1-2
1.2 Restrictions on Unit Combinations...........................................................1-4
1.3 Programming Tools..................................................................................1-7
2. Specifications and Functions of Control Unit............................................2-1
2.1 Parts and Functions.................................................................................2-2
2.2 Power Supply Specifications....................................................................2-4
2.3 Input/Output Specifications......................................................................2-5
2.4 Analog Input Specifications (For L40 and L60 types)...............................2-8
2.5 Terminal Layout.....................................................................................2-12
3. Specifications of Expansion Units and Expansion FP0 Adapter..............3-1
3.1 FP-X Expansion Units..............................................................................3-2
3.2 FP-X Expansion FP0 Adapter................................................................3-10
4. I/O Allocation................................................................................................4-1
4.1 I/O Allocation ...........................................................................................4-2
4.2 I/O Allocation of FP-X0 Control Unit.........................................................4-3
4.3 FP-X Expansion Unit I/O Allocation..........................................................4-3
4.4 Allocation of FP0/FP0R Expansion Unit...................................................4-4
5. Installation and Wiring.................................................................................5-1
5.1 Installation................................................................................................5-2
5.2 Expansion Method...................................................................................5-5
5.3 Power Supply...........................................................................................5-6
5.4 Wiring of Input and Output.......................................................................5-8
5.5 Wiring of Terminal Block........................................................................5-11
5.6 Setting and Wiring of COM Port (RS485)...............................................5-12
5.7 Handling of Backup Battery (For L40 and L60 types).............................5-13
5.8 Safety Measures....................................................................................5-16
6. Communication Functions..........................................................................6-1
6.1 Functions and Types................................................................................6-2
6.2 Communicaton Port Type ........................................................................6-4
6.3 Communication Specifications.................................................................6-5
6.4 Computer Link..........................................................................................6-7
6.5 General-purpose Serial Communication.................................................6-17
6.6 PC(PLC) link Function (For L40MR and L60MR types)..........................6-31
6.7 MODBUS RTU Communication (For L40MR and L60MR types)............6-46
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7. High-speed Counter, Pulse Output and PWM Output Functions..............7-1
7.1 Overview of Each Functions.....................................................................7-2
7.2 Function Specifications and Restricted Items ...........................................7-4
7.3 High-speed Counter Function...................................................................7-6
7.4 Pulse Output Function............................................................................7-14
7.5 PWM Output Function ............................................................................7-35
8. Security Functions.......................................................................................8-1
8.1 Password Protect Function.......................................................................8-2
8.2 Upload Protection.....................................................................................8-8
8.3 Setting Function for FP Memory Loader...................................................8-9
8.4 Table of Security Settings/Cancel...........................................................8-12
9. Other Functions............................................................................................9-1
9.1 Clock/Calendar Function (For L40 and L60 types)....................................9-2
9.2 Sampling Trance Function (For L40 and L60 types).................................9-4
9.3 Time Constant Processing........................................................................9-7
9.4 P13 (PICWT) Instruction...........................................................................9-8
10. Self-Diagnostic and Troubleshooting.......................................................10-1
10.1 Self-Diagnostic function........................................................................10-2
10.2 Troubleshooting....................................................................................10-3
10.3 Operation Errors...................................................................................10-7
11. Precautions During Programming ............................................................11-1
11.1 Use of Duplicated Output (Double Coil)................................................11-2
11.2 Instructions of Leading Edge Detection Method....................................11-4
11.3 Precautions for Programming...............................................................11-7
11.4 Rewrite Function During RUN...............................................................11-8
11.5 Processing During Forced Input and Output.......................................11-13
12. Specifications.............................................................................................12-1
12.1 Table of Specifications..........................................................................12-2
12.2 Relays, Memory Areas and Constants..................................................12-9
13. Dimensions and Cable Specifications......................................................13-1
13.1 Dimensions...........................................................................................13-2
13.2 Cable/Adapter Specifications................................................................13-3
14. Appendix.....................................................................................................14-1
14.1 System Registers / Special Internal Relays / Special Data Registers....14-2
14.2 Table of Basic Instructions..................................................................14-35
14.3 Table of High-level Instructions...........................................................14-43
14.4 Table of Error codes...........................................................................14-63
14.5 MEWTOCOL-COM Communication Commands ................................14-76
14.6 Hexadecimal/Binary/BCD...................................................................14-77
14.7 ASCII Codes.......................................................................................14-78
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Difference in Specifications Between FP-X0 Models
The following tables show the main differences between each FP-X0 models. Check those differences
thoroughly before use.
Comparison of hardware specifications
Item
L14
L30
L40
L60
Service power supply for
input None 24V DC 0.3 A 24V DC 0.3 A 24V DC 0.3 A
No. of
controllable
I/O points
Control
unit
14 points
DC input: 8
Relay output: 4
Tr. output: 2
30 points
DC input: 16
Relay output: 10
Tr. output: 4
40 points
DC input: 24
Relay output: 12
Tr. output: 4
60 points
DC input: 32
Relay output: 24
Tr. output: 4
Expansion
unit
Cannot be connected.
Max. 3 units
(Max. 90 points for expansion units)
Analog input None
Analog input x 2 points
One of the followings can be input
to the terminal block of the control
unit or they can be connected in
combination.
(1) Connect potentiometer.
(2) Connect thermister.
(3) Input voltage 0 to 10V.
Clock/calendar function
(Realtime clock)
None Built in
Backup battery Cannot be installed.
Can be installed.
(1) Operation memory can be set
whether to be held or not by system
registers.
(2) Clock/calendar (realtime clock)
function can be used.
Backup of operaiton
memory to F-ROM when
power is cut off
Counter: 6 points,
Internal relay: 80 points,
Data register: 300 words
Counter: 16 points,
Internal relay: 128 points,
Data register: 302 words
Comparison of communication interfaces
Item
L14 / L30 / L40 / L60
L40M / L60M
Tool
port
Interface
RS232C
RS232C
Usable function
- MEWTOCOL-slave
(L14/L30: 118 bytes/frame)
- (L40/L60: 2k bytes/frame)
- General-purpose serial
communication
-
Modem Initialization
- MEWTOCOL-slave
(2k bytes/frame)
- General-purpose serial
communication
- Modem Initialization
COM
port
Interface
None
RS485
Usable function None
- MEWTOCOL-(master/slave)
(2k bytes/frame)
- General-purpose communication
- MODBUS RTU (master/slave)
- PLC link
-
Modem initialization
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Comparison of high-speed counter and pulse output specifications
Item
L14 / L30
L40 / L60
High-speed counter
Single-phase 4 chs or
2-phase 2 chs
Single-phase: Max. 20 kHz
2-phase: Max. 20 kHz
Single-phase 4 chs or
2-phase 2 chs
Single-phase: Max. 50 kHz
2-phase: Max. 20 kHz
Pulse output / PWM output
Max. 1 ch
Pulse output:
Max. 20 kHz
PWM output:
Max. 1.6 kHz
Max. 2 chs
Pulse output:
Max. 20 kHz
PWM output:
Max. 1.6 kHz
Max. 2 chs
Pulse output: Max. 50 kHz
PWM output: Max. 3 kHz
Related
instructions
Trapezoidal
control
F171 (SPDH)
(Acceleration time and
deceleration time can be set
individually. Target speed cannot
be changed after the execution.)
Same as on the left.
JOG
operation
F172 (PLSH)
(Acceleration time and
deceleration time can be set
individually. Target speed cannot
be changed after the execution.)
Same as on the left.
Home return
F177 (HOME)
(Deviation counter signal cannot
be used for L14 type.)
F177 (HOME)
Linear
interpolation Not available F175 (SPSH)
PWM output
F173 (PWMH)
Same as on the left.
Input pulse
measurement Not available F178 (PLSM)
Note1) Typical specifications are described here. For the details of the restrictions on combinations, refer
to Chapter 7.
Comparison of software specifications
Item
L14 / L30
L40 / L60、L40M / L60M
Program capacity
2.5k stpes
8k steps
Arithmetic processing speed From 0.08µs/step
(by basic instruction)
From 0.32µs (MV instruction)
(by high-level instruction)
Up to 3000 steps:
From 0.08µs/step
(by basic instruction)
From 0.32µs (MV instruction)
(by high-level instruction)
From 3001 steps:
From 0.58µs/step
(by basic instruction)
From 1.62µs (MV instruction)
(by high-level instruction)
Operation
memory
Internal relay
1008 points
4096 points
Timer and counter
256 points
1024 points
Link relay
None
2048 points Note1)
Data register
32765 words
32765 words
Link register
None
256 words Note1)
MCR points
32 points
256 points
No. of labels (JP and LOOP)
100 points
256 points
No. of step ladders
128 stages
1000 stages
No. of subroutines
100 subroutines
500 subroutines
Simultaneous rewriting
capacity during RUN
Max. 128 steps Max. 512 steps
Sampling trace
None
Available
Note1) The PLC link function is available for L40M and L60M types.
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Before You Start
Operating environment (Use the unit within the range of the general specifications when installing)
*Ambient temperatures:0 ~+55℃
*Ambient humidity: 10% to 95% RH (at 25°C, non-condensing)
*Keep the height below 2000m.
*For use in pollution Degree 2 environment.
*Do not use it in the following environments.
-Direct sunlight
-Sudden temperature changes causing condensation.
-Inflammable or corrosive gas.
-E-xcessive airborne dust, metal particles or saline matter.
-Benzine, paint thinner, alcohol or other organic solvents or strong alkaline solutions such as
ammonia or caustic soda.
-Direct vibration, shock or direct drop of water.
- Influence from power transmission lines, high voltage equipment, power cables, power equipment,
radio transmitters, or any other equipment that would generate high switching surges.
(Min.100mm or less）
Static electricity
-Before touching the unit, always touch a grounded piece of metal in order to discharge static electricity.
-In dry locations, excessive static electricity can cause problems.
Wiring the Power Supply to the Control Unit
-Use a power supply wire that is thicker than 2 mm2 (AWG14), and twist it.
-The unit has sufficient noise immunity against the noise generated on the power line.
However, it is recommended to take measures for reducing noise such as using a isolating transformer
before supplying the power.
-Allocate an independent wiring for each power supplying line, input/output device and operating device.
-If using a power supply without a protective circuit, power should be supplied through a protective
element such as a fuse.
-Be sure to supply power to a control and an expansion units from a single power supply.
Turning on/off of the power of all the units must be conducted simultaneously.
Power supply sequence
In order to protect the power supply sequence, make sure to turn off the control unit before the
input/output power supply. If the input/output power supply is turned off before the control unit, or if the
control unit is not shut off momentarily, the controller detects change of input level, and might conduct an
unexpected operation.
Before turning on the power
When turning on the power for the first time, be sure to take the precautions given below.
- When performing installation, check to make sure that there are no scraps of wiring, particularly
conductive fragments, adhering to the unit.
- Verify that the power supply wiring, I/O wiring, and power supply voltage are all correct.
- Sufficiently tighten the installation screws and terminal screws.
- Set the mode selector to PROG. Mode.
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Before entering a program
Be sure to perform a program clear operation before entering a program.
Operation procedure when using FPWIN GR Ver.2
Select “Online Edit Mode” on the FPWIN GR “On line” menu.
Select “Clear Program” on the “Edit” menu.
When the confirmation dialog box is displayed, click on “Yes” to clear the program.
Request concerning program storage
To prevent the accidental loss of programs, the user should consider the following measures.
- Drafting of documents
To avoid accidentally losing programs, destroying files, or overwriting the contents of a file, documents
should be printed out and then saved.
- Specifying the password carefully
The password setting is designed to avoid programs being accidentally overwritten. If the password is
forgotten, however, it will be impossible to overwrite the program even if you want to. Also, if a
possword is forcibly bypassed, the program is deleted. When specifying the password, note it in the
specifications manual or in another safe location in case it is forgotten at some point.
- Upload protection
When the upload protection setting is specified, programs will be disalbed to be read out. If the setting
is cancelled forcibly, all programs and system registers will be deleted. Therefore, note that programs
and system registers should be managed on your own responsibility.
Backup battery
Do not install the battery when it is not used.
There is a possibility of leak if the battery remains discharged.
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vii
Programming Tool Restrictions
Restrictions on usable programming tools depending on the units
Type of programming tool Type of unit
AFPX0
Windows software FPWIN GR Ver.2 Used
(Ver. 2.91 or later)
FPWIN GR Ver.1 Not used
Windows software
Conforms to IEC61131-3 FPWIN Pro Ver.6 Used
(Ver. 6.3 or later)
Handy programming unit
AFP1113V2
AFP1114V2 Not used
AFP1113
AFP1114 Not used
AFP1111A
AFP1112A
AFP1111
AFP1112
Not used
FP memory loader AFP8670
AFP8671 Used (Ver.2.0 or later)
Note: Precautions concerning version upgrade
- In case of using FPWIN GR Ver.1, please purchase upgrade model FPWIN GR Ver.2.
- FPWIN GR Ver.2 can be upgraded free of charge at our web site.
- FPWIN Pro Ver.6 can be upgraded free of charge at our web site.
- The handy programming unit cannot be used.
Do not download any programs for other units such as FP1 to the FP-X0 using the handy programming
unit.
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Chapter 1
Unit Types and Restrictions
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1.1 Unit Types
1.1.1 FP-X0 Control Units
A: Available N/A: Not available
Product No.
Specifications
DC
input
Transistor
(NPN)
output
Relay
output Analog input Expansion Clock/ calender
COM port
(RS485
port)
AFPX0L14R 8
points
2 points 4 points N/A N/A N/A N/A
AFPX0L30R 16
points 4 points 10 points
AFPX0L40R
24
points 4 points 12 points 2
points A A
N/A
AFPX0L40MR A
AFPX0L60R
32
points 4 points 24 points
N/A
AFPX0L60MR A
Note1) For all the units, the power supply is 100 to 240 V AC, and DC input is 24 V DC (Common
polarities + & - common).
Note2) An optional backup battery is required to use the clock/calender function.
1.1.2 FP-X Expansion Unit (Can be added to L40/L60 only)
Product No. No. of I/O
points
Specifications
Power supply
Input
Output
Relay type (Ry type)
AFPX-E16R 8/8 - 24 V DC (Common
polarities + & - common) Relay
AFPX-E30R
16/14
100 to 240 V AC
AFPX-E30RD
16/14
24 V DC
Transistor type (NPN) (Tr type)
AFPX-E16T
8/8
-
24 V DC (Common
polarities + & - common) Transistor (NPN)
AFPX-E30T 16/14 100 to 240 V AC
AFPX-E30TD 16/14 24 V DC
Transistor type (PNP) (Tr type)
AFPX-E16P
8/8
-
24 V DC (Common
polarities + & - common) Transistor (PNP)
AFPX-E30P 16/14 100 to 240 V AC
AFPX-E30PD
16/14
24 V DC
Input-only type
AFPX-E16X 16/0 - 24 V DC (Common
polarities + & - common)
-
Output-only type (Relay type)
AFPX-E14YR
0/14
-
-
-
Note) An 8-cm expansion cable is provided with an expansion unit
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1.1.3 FP-X Expansion FP0 Adapter (Can be added to L40/L60 only)
Appearance
Name
Specifications
Product No.
FP-X Expansion
FP0 adapter (with 8
cm expansion
cable, power supply
cable)
For connecting FP0 expansion unit to
control unit AFPX-EFP0
1.1.4 Related Parts
Appearance
Name
Description
Product No.
Backup battery Necessary for the backup of operation memory, real-time
clock data. AFP8801
FP-X expansion cable Note)
8 cm AFPX-EC08
30 cm AFPX-EC30
80 cm AFPX-EC80
FP0 mounting plate
(slim type)
Used for expansion FP0
adapter and FP0 Expansion
unit, 10 pcs/pack AFP0803
Note) The total length of the exapansion cable should be within 160 cm.
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1.2 Restrictions on Unit Combinations
1.2.1 Restrictions on FP-X Expansion Unit (For L40/L60 only)
Restrictions on type of FP-X0 control units
- Up to three FP-X expansion units can be connected to FP-X0 L40 or L60 control unit.
- The maximum number of points when installing expansion units is as below.
Controllable I/O points
Type of control unit Number of I/O points when
using control unit
Number of I/O points when
using 3 units of E30
expansion I/O unit
FP-X0 L40R Control unit 40 points Max. 130 points
FP-X0 L60R Control unit
60 points
Max. 150 points
Restrictions on type of FP-X expansion units
- Up to three FP-X expansion units can be connected to FP-X0 L40 or L60 control unit, however, the
installable positions and the number of units differ depending on the type of expansion units as below.
Type of expansion unit
Installable position
Group A
FP-X E30 Expansion Unit Can be installed at any position within the
limits described in the above figure.
FP-X E16 Expansion Unit (Ver.3)
FP-X E16T Expansion Unit (Ver.3)
FP-X E16P Expansion Unit (Ver.3)
Group B
FP-X E14YR Expansion Unit
FP-X E16R Expansion Unit
FP-X E16X Expansion Unit (Ver.2 or older)
FP-X E16T Expansion Unit (Ver.2 or older)
FP-X E16P Expansion Uni t(Ver.2 or older)
The expnasion units of group B do not have
a built-in circuit to supply bus power to the
expansion unit installed on the right . FP-X
E16/E14 expansion units cannot be installed
on the right-hand side of those units.
- Up to eight units of FP-X can be connected, however, the restrictions on each expansion unit vary.
- For AFPX-E16/E14: Two units cannot be connected consecutively since the power should be supplied
from the unit with the power supply (as no power supply is built in AFPX-E16).
E16 expansion I/O unit cannot be connected on the right side of the control unit or AFPX-E30.
- For AFPX-E30: There is no restriction on AFPX-E30 so that up to 8 units can be connected
consecutively.
- The total length of the expansion cable should be within 160 cm.
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Note: Restrictions on installing AFPX-E16/E14：
Target models: FP-X E14YR expansion unit, FP-X E16R expansion unit, Fp-X 16X expansion unit (Ver.2
or older), FP-X E16T expansion unit (Ver.2 or older), FP-X E16P expansion unit (Ver.2 or older)
Restriction on the length of FP-X expansion cable
- When using an expansion cable AFPX-EC30 (30 cm type) or AFPX-EC80 (80 cm type) sold separately,
the total length of the expansion cables should be within 160 cm.
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1.2.2Restrictionson Using Expansion FP0 Adapter(For L40/L60 only)
Restrictions on type of FP-X0 control units
- Only one expansion FP0 adapter can be connected to FP-X0 L40 or L60 control unit.
Restrictions on installation positions of Expansion FP0 adapter
- When connecting the expansion FP0 adapter to FP-X0 L40 or L60 control unit, only one unit can be
connected at the last position of the expansion bus. Cnnect it on the righ-hand side of all other FP-X
expansion units.
- Up to two FP-X expansion I/O units can be installed between the control unit and expansion FP0
adapter.
Restrictions on installation positions of FP0/FP0R units
- Up to three FP0/FP0R expansion units and advanced units can be installed on the right-hand side of
the expansion FP0 adapter.
- Note) Install the FP0 thermocouple unit on the right side of all other expansion units. If it is installed on
the left side, the total precision will deteriorate.
- Install the FP0 CC-Link slave unit on the right side of the other expansion units. There is no expansion
connector on the right side.
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1-7
1.3 Programming Tools
1.3.1 Software Environment and Suitable Cable
Standard ladder diagram tool software FPWIN-GR Ver.2
Type of software OS (Operating system) Hard disk
capacity Product No.
FPWIN GR Ver.2
English-
language menu
Full type Windows98
WindowsMe
Windows2000
WindowsXP
Windows Vista
Windows7
40MB or
more
AFPS10520
Upgrade
version AFPS10520R
Note1) Ver.1.1 must be installed to install the upgrade version.
Note2) Ver.2.0 can be upgraded to the latest version after Ver. 2.1 free of charge at our web site
Conforms to IEC61131-3 programming tool software FPWIN-Pro Ver.6
Type of software OS (Operating system) Hard disk
capacity Product No.
FPWIN Pro Ver.6
English-language menu
Windows2000
WindowsXP
Windows Vista100MB or more FPWINProFEN6
Note1) The small type and upgrade version is not available for Ver.6.
Note2) Ver.6.0 can be upgraded to the latest version after Ver. 6.1 free of charge at our web site
Type of computer and suitable cable
For the connection between a personal computer (RS232C) and the control unit (RS232C)
D-sub connector cable
PC side connector PLC side connector Specifications Product No.
D-sub 9-pin female-Mini DIN round 5-pin L type (3 m) AFC8503
female-Mini DIN round 5-pin Straight type (3 m) AFC8503S
Note) A USB/RS232C conversion cable is necessary to connect with a personal computer without a
serial port using a PC connection cable.
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Chapter 2
Specifications and Functions of Control
Unit
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2.1 Parts and Functions
2.1.1 Parts and Functions
○
1
Status indicator LEDs
These LEDs display the current mode of operation or the occurrence of an error.
LED
LED and operation status
RUN Green
Lights when in the RUN mode and indicates that the program is
being executed.
It flashes during forced input/output. (The RUN and PROG. LEDs
flash alternately.)
PROG. Green
Lights when in the PROG. Mode and indicates that operation has
stopped.
Lights when in the PROG. Mode during forced input/output.
It flashes during forced input/output. (The RUN and PROG. LEDs
flash alternately.)
ERROR/
ALARM Red
Flashes when an error is detected during the self-diagnostic
function. (ERROR)
Lights if a hardware error occurs, or if oepration slows because of
the program, and the watchdog timer is activated. (ALARM)
○
2Input/output indicator LEDs
Indicates the on/off status of the input and output.
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