Panasonic SP22P User manual

Operating Instructions
Model No.
Maintenance Manual
193C-E-MMAB-0004
KXF-193C
Thank you for purchasing SP22P, the screen printer.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
Screen Printer SP22P

Page 3
193C-E-MMA00-B01-00
M11E
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.
WARNING

Page 4
ORGANIZATION OF MANUALS
4 manuals are attached to this machine. They are classified into 4 types. Use each manual according
to the working purpose and person in charge.
The production data of the line including this machine are programmed on PT. Refer to the instruction
manuals accompanied with PT.
Manuals of this equipment
This manual is for the machine operators, and describes the operating
procedure, precautions and information which is necessary for safe
and effective operation.
Operating manual(operators)
This manual
This manual is for the machine engineers, and describes operation
method and teaching of boards and parts.
Operating manual (engineers)
This manual is for machine maintenance, and describes the daily
checks, adjustment and replacement of consumable parts.
Troubleshooting is also included.
Maintenance manual
The assembly of each unit is individually indicated by an exploded
view of the parts. Use this for ordering parts or confirming the assem-
bly of the units.
Parts List
193C-E-MMA00-B01-00

Page 5
1
2
3
4
193C-E-MMA00-A02-31
SAFETY PRECAUTIONS
REGULAR MAINTENANCE
MACHINE PARAMETER
ADJUSTING THE MACHINE CONDITION
SOLUTIONS FOR ERROR
APPENDIX
Maintenance Manual
Maintenance Manual

Page 6 193C-E-MMA00-A02-01
SAFETY PRECAUTIONS................................................................ 11
Chapter 11 REGULAR MAINTENANCE
1-1 Outline of Maintenance .............................................................................. 1-2
1-1-1 Checking the Operating Period, Contents and History Information ....................1-2
1-1-2 Regular Check Items for Period ..........................................................................1-5
1-1-3 Regular Check Items for Each Unit.....................................................................1-7
1-2 Grease Gun.............................................................................................. 1-10
1-2-1 Filling the Grease Gun with Grease..................................................................1-10
1-2-2 Using the Grease Gun ......................................................................................1-11
1-2-3 Greasing Points.................................................................................................1-12
1-3 Check Every 24 Hours (Routine).............................................................. 1-14
1-3-1 Squeegee Rubber : Check the Wear and Damage (before operation).............1-14
1-3-2 Check for the Strange Noise (after and during Operation) ...............................1-14
1-3-3 Cleaning the Squeegee Holder (after Operation) .............................................1-15
1-4 Check Every 140 Hours (Once a Week) .................................................. 1-18
1-4-1 Cleaning the Pickup ..........................................................................................1-18
1-4-2 Cleaning the Cover Glass .................................................................................1-19
1-5 Check Every 560 Hours (Once a Week) .................................................. 1-20
1-5-1 Cleaning and Lubricating the Screen Print Head..............................................1-21
1-5-2 Cleaning and Lubricating the Board Positioning and Lift 1 ...............................1-21
1-5-3 Cleaning and Lubricating the X-Y Table............................................................1-22
1-5-4 Cleaning and Lubricating the Joint and Fixing Part of Cleaning Unit................1-23
1-5-5 Checking the MR Unit .......................................................................................1-25
1-6 Check Every 1000 Hours (Once Two Months) ......................................... 1-26
1-6-1 Cleaning and Lubricating the Board Positioning and Lift 2 ...............................1-26
1-6-2 Cleaning and Lubricating Left and Right Transfer Conveyors ..........................1-28
1-6-3 Cleaning and Lubricating the Cleaning Unit......................................................1-29
1-7 Change Consumptive Parts Every 1500 to 6000 Hours.......................... 1-30
1-7-1 Changing Vacuum Ejector Filters (1500 Hours) (Optional) ...............................1-30
1-7-2 Changing Board Transfer Belts (3000 Hours) ...................................................1-31
1-7-3 Changing Board Transfer Rollers (3000 Hours)................................................1-34
1-7-4 Changing Blower Silencers (3000 Hours).........................................................1-35
1-7-5 Changing Filters (6000 Hours)..........................................................................1-36
Chapter 22 MACHINE PARAMETER
2-1 Items of Machine Parameter ...................................................................... 2-2
2-1-1 Origin Offset 1 .....................................................................................................2-3
2-1-2 Origin Offset 2 .....................................................................................................2-3
2-1-3 Network Setting...................................................................................................2-4
2-1-4 Status Indicator ...................................................................................................2-5

Page 7
193C-E-MMA00-A02-02
2-1-5 Judgment Value ..................................................................................................2-5
2-1-6 Camera ...............................................................................................................2-6
2-1-7 Other Offset.........................................................................................................2-6
2-1-8 Data Check .........................................................................................................2-7
2-2 Machine Maintenance ................................................................................ 2-8
2-2-1 Routine Maintenance ..........................................................................................2-8
2-2-2 Changing Consumptive Parts ...........................................................................2-10
2-2-3 Machine Information and Version History .........................................................2-11
Chapter 3 ADJUSTING THE
MACHINE CONDITION
3-1 Core Extension Adjustment ........................................................................ 3-2
3-1-1 Board Detection Sensitivity Adjustment Procedures ...........................................3-2
3-2 Replacing the Consumable Parts............................................................... 3-4
3-2-1 Replacing the Squeegee Rubbers ......................................................................3-4
3-2-2 Replacing the Battery..........................................................................................3-5
3-2-3 Replacing Color Touch Panel Back Light ............................................................3-7
3-3 Updating the Recognition Device ............................................................... 3-9
3-3-1 Updating Procedures ..........................................................................................3-9
3-3-2 Error Messages in Updating .............................................................................3-10
3-4 System Updating ...................................................................................... 3-11
3-4-1 Installing the System.........................................................................................3-11
3-4-2 Installing the Screen Forward System ..............................................................3-11
3-4-3 Installing the System Disk.................................................................................3-12
Chapter 4 SOLUTIONS FOR ERROR
4-1 Error Messages (Error List) ........................................................................ 4-2
4-1-1 Error in Using the Floppy Disk ............................................................................4-2
4-1-2 Errors during PT Network....................................................................................4-2
4-1-3 Errors during the Self-diagnosis..........................................................................4-3
4-1-4 Immediate Stop Error..........................................................................................4-4
4-1-5 Emergency Stop Error ........................................................................................4-5
4-1-6 Axis Error of Emergency Stop.............................................................................4-7
4-2 Check and Solutions .................................................................................. 4-8
4-2-1 Disk is Write Protect............................................................................................4-8
4-2-2 Format Error........................................................................................................4-8
4-2-3 Emergency Switch On ........................................................................................4-9
4-2-4 Servo Switch .......................................................................................................4-9
4-2-5 Air Pressure Drops............................................................................................4-10
4-2-6 Pre Process Production End.............................................................................4-10
4-2-7 Cover Open.......................................................................................................4-11
4-2-8 Thermal Trip Detection......................................................................................4-11

Page 8 193C-E-MMA00-A02-02
4-2-9 Power Box Fan Motor .......................................................................................4-12
4-2-10 Temperature Sensor..........................................................................................4-12
4-2-11 Lift Axis Brake off
Under Axis Brake off .........................................................................................4-13
4-2-12 PCB Transport Error..........................................................................................4-14
4-2-13 Returning to Origin Error
Feedback Error .................................................................................................4-15
4-2-14 Driver Error........................................................................................................4-16
4-3 Lord Arrangement..................................................................................... 4-19
4-3-1 Errors in Using the Floppy Disk.........................................................................4-19
4-4 Load List................................................................................................... 4-22
4-5 The Input and Output Check of Machine.................................................. 4-27
4-5-1 Input Check after Error......................................................................................4-27
4-5-2 Output Check after Error...................................................................................4-28
INDEX
OPTION EXCHANGING THE CONSUMABLE
PARTS FOR THE VACUUM PUMP

Page 9
193C-E-MMA00-A02-00
Appendix A I/O MAP
Appendix B LOAD WIRING DIAGRAM
B-1 LOAD WIRING BLOCK DIAGRAM
B-2 LOAD WIRING DIAGRAM
Appendix C CONTROL BOX DIAGRAM
C-1 CPU BOX
C-2 POWER BOX
C-3 DC POWER TERMINAL BOX
Appendix D JUNCTION BOARD DIAGRAM
D-1 EC14EX
D-2 EC55CX
Appendix E SET UP DIAGRAM
Appendix F PNEUMATIC CIRCUIT DIAGRAM

Page 10 193C-E-MMA00-A02-01
= MEMO =

Page 11
SAFETY PRECAUTIONS
Be sure to observe
The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.
The degree of danger or injury resulting from incorrect use due to failure to read an indica-
tion is classified and described as follows.
The matters should be observed are classified and described according to the symbols
shown below.
(The followings are only some examples of the symbolic indications.)
This indication refers to a situation which is considered that
there is imminent danger of death or serious injury.
This indication refers to a situation which is considered that
there is a possibility of death or serious injury.
This indication refers to a situation which is considered that
there is a possibility of only injury or physical damage.
These symbols indicate matters to which attention must be paid.
This symbol indicates an action that must not be carried out.
DANGER
WARNING
CAUTION
This symbol indicates an action that must be carried out.
193C-E-MMA00-A03-01

Page 12
SAFETY PRECAUTIONS
Be sure to observe
Follow the warning indication.
This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human
injury or damage to property.
The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has
come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
Label part No.
Front view of warning label indicated positions
M32E
193C-AC02
0 1 J Q B
feeder tables will have
serious injury.
WARNING
193C-E-MMA00-A03-00
DANGER DON'T TOUCH THIS PART
WHEN OPERATING
0 8 6 R A
0 1 K 1 B
DANGER
DO NOT OPEN
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
active part inside.
0 8 F 1 A
NO OPEN
FLAME
Solvent may catch
fire.
Keep away from fire.
WARNING
0 1 N C B
WARNING
ELECTRIC
SHOCK
You will have serious
electric shock if you
touch electric active
part inside.
0 7 R 3 A
CAUTION
IPA
USE ONLY
The corrosion damage
to the hose may cause
the machine to catch
fire.
0 1 P 9 B
WARNING
DO NOT DISABLE
SAFETY SENSOR
You will have serious
injury by active part
if you disable safety
sensor.
Attached to the front and
reverse side of cover. Attached to the front and reverse side of cover.

Page 13
SAFETY PRECAUTIONS
Be sure to observe
Rear view of warning label attached positions
M32E
193C-E-MMA00-A03-00
WARNING
193C-AB00
0 1 K 1 B
DANGER
DO NOT OPEN
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
active part inside.
0 1 P 9 B
WARNING
DO NOT DISABLE
SAFETY SENSOR
You will have serious
injury by active part
if you disable safety
sensor.
0 8 F 1 A
NO OPEN
FLAME
Solvent may catch
fire.
Keep away from fire.
WARNING
0 7 R 3 A
CAUTION
IPA
USE ONLY
The corrosion damage
to the hose may cause
the machine to catch
fire.

Page 14
SAFETY PRECAUTIONS
Be sure to observe
If you sense any danger or abnormality, press an emergency stop button to
stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There are two emergency stop buttons. Pressing any one of them stops operation. Press the nearest one.
Remove the cause of the danger or abnormality, then re-start the machine. To reset the emergency stop button,
pull it forward.
M33E-2B
WARNING
193C-E-MMA00-A03-00
1 Front operation panel
2 Left pole on rear side
193C-AA00
E
M
E
R
G
E
N
C
Y
S
T
O
P
E
M
E
R
G
E
N
C
Y
S
T
O
P
E
M
E
R
G
E
N
C
Y
S
T
O
P

Page 15
SAFETY PRECAUTIONS
Be sure to observe
The breaker to which the
machine is connected.
Turn it off.
Observe the following items before placing your hand or other part of your
body in an active part of the machine in order to feed production material,
change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric shock.
There are three levels of procedure, shown below, for each kind of work.
Cutting off the power supply of the machine -----------For repairing the control box.
Power supply OFF--------------------------------------------This is used to turn off power supply normally.
For replacing the control part such as the sensor
For disassembling or replacing parts
Servo switch OFF---------------------------------------------For changing production board and daily inspection
For placing or removing board on the conveyor
For setting production materials such as the feeder
1
M73EB
2
WARNING
1
2
3
193C-E-MMA00-A03-00
R
E
L
E
A
S
E
T
R
I
P
O
F
F
O
N
R
E
S
E
T
Turn it off.
SELECT
OFF ( ) ON ( )
SERVO
Turn it off.
3
3
193C-AA00
OFF ( ) ON ( )
SERVO
Turn it off.

Page 16
SAFETY PRECAUTIONS
Be sure to observe
DANGER
L06EB
DO NOT OPEN THE
COVER WHEN OPER-
ATING.
You will have serious injury if
you touch the active part inside.
193C-E-MMA00-A03-00

Page 17
SAFETY PRECAUTIONS
Be sure to observe
WARNING
L13EB
DO NOT DISABLE
SAFETY SENSOR.
You will have serious injury by
active part if you disable safety
sensor.
Do not remove the sensor,
put any objects in or turn off
the switch so that the safety
sensor work properly and
effectively.
L15EB
HIGHVOLTAGE.
You will have serious electric
shock if you touch electric
power supply inside.
M03EB
DO NOT PLACE ANY
OBJECTS WHICH
CARRY ELECTRIC
CURRENT INSIDE THE
ELECTRICAL EQUIP-
MENTS.
There is a risk of electric shock
or leak.
M09E
TAKE CARE NOT TO
PINCH YOUR HANDS
OR FINGERS.
You will have serious injury if
your hands or fingers are
caught in the conveyors during
manual (or automatic) width
adjustment.
M02E
BEFORE INSPECTING PNEUMATIC
EQUIPMENTS, CUT OFF THE AIR
SUPPLY AND EXHAUST AIR FROM
THE EQUIPMENTS.
You will have serious injury if the residual pressure
actuates the machine.
Before inspecting pneumatic equipment, cut off
the air supply and exhaust the air from the
equipment.
Switch OFF the power. M11E
DO NOT ALLOW ANY PERSON WHO
HAS NOT RECEIVED SPECIAL
TRAINING TO OPERATE THE MA-
CHINE.
The machine may be operated improperly and
injure you.
Either carry out training by yourself, or consult
the manufacturer.
193C-E-MMA00-A03-00
NO OPEN FLAME.
Solvent may catch fire.
Keep away from fire.
L30E

Page 18
SAFETY PRECAUTIONS
Be sure to observe
WARNING
193C-E-MMA00-A03-00
M08E
ONLY THE PERSON IN CHARGE OF
MAINTENANCE MUST REPAIR OR
ADJUST THE MACHINE.
The machine may be incorrectly repaired or ad-
justed, resulting in malfunction.
Have the machine repaired or adjusted by a
trained professional maintenance engineer.
Consult the manufacturer for training.
DO NOT PLACE YOUR HANDS OR
BODY INSIDEACTIVE PART OF THE
MACHINE WHEN IT IS IN A SINGLE
STOP OR CYCLE STOP CONDITION.
The machine has been stopped only temporarily.
You may be injured if the sensors are actuated and
the machine moves unexpectedly.
Turn OFF the servo switch before placing your
hands or body inside the active part.
M34EB

Page 19
SAFETY PRECAUTIONS
Be sure to observe
193C-E-MMA00-A03-01
WARNING
FIRMLY INSERT THE
POWER AND OTHER
PLUGS.
Imperfect plugging in may
cause fire because of electric
shock and generated heat.
Do not use the damaged plug
or loose outlet.
M87E M88E
DO NOT INSERT OR
REMOVE POWER AND
OTHER PLUGS BY
WET HAND.
If plugged in or unplugged by
wet hand, it may result in
electric shock.
USE THE SPECIAL-
IZED OUTLET AND
BREAKER EXCLU-
SIVELY.
If the breaker is shared be-
tween machines, it may cause
fire because of generated heat.
Check the dissipation power
in your Standard Specifica-
tion before consulting an
electrical contractor.
M89EB
M06E
GROUND THE MA-
CHINE PROPERLY.
There is a risk of an electric
shock or leak.
Consult a professional
electrical contractor.
PERIODICALLY REMOVE DUST
FROM POWER PLUG.
Dust on the plug may result in fire caused by
defective insulation because of moisture.
Pull out the power plug and wipe off dirt with dry
cloth.
If the machine is not going to be used for a long
period, turn off the breaker connected with the
machine.
M86E
DO NOT DAMAGE POWER AND
OTHER CORDS OR PLUGS.
Damaged cord and plug may cause electric shock,
short circuit or fire.
Hold the plug when plugging in or unplugging.
Cord and plug repairs should be attempted only
by the person competent to do the electrical
work, or contact the manufacturer.
M85E
Never damage, remake, bring
close to heating appliances, bend
forcibly, twist, pull, put heavy
objects on, and bundle up.

Page 20
SAFETY PRECAUTIONS
Be sure to observe
CAUTION
193C-E-MMA00-A03-02
M15E
DO NOT PLACE ANY
OBJECT AROUND
EMERGENCY STOP
BUTTONS.
You will be unable to press a
button to stop the machine in
case of emergency.
M17EB
BE CAREFUL WITH
YOUR HANDS AND
FINGERS WHEN
CLOSING THE COVER.
Your hands or fingers may be
caught in the cover and injured.
M20E
DO NOT BLOCK OFF
THE OUTLET OR IN-
LET OF THE FAN.
The temperature inside of the
machine will rise and the
machine may malfunction.
Do not block off the outlet or
inlet of the fan.
Periodically clean the filters
of the outlet and inlet.
M23E
ONLY THE PERSON IN
CHARGE MUST
CHANGE THE DATA.
The machine may runaway or
malfunction.
The data must be changed
only by a trained specialist
in charge.
IPA (ISOPROPYL AL-
COHOL) USE ONLY.
The corrosion damage to the
hose may cause the machine to
catch fire.
L28EB
BE CAREFUL OF THE
MOTOR.
You may strike your head on
the protruding motor and be
injured.
M22EB
M26EB
BE CAREFUL OF THE
PNEUMATIC PRES-
SURE UNIT.
You may stumble over the
pneumatic unit, break the glass
and be injured.
M24EB
TAKE AWAY TOOLS
FROM THE INSIDE OF
THE MACHINE.
The machine may malfunction
as a result of a tool left inside.
Before operating the ma-
chine, verify that no tools are
left inside.
M18E
DO NOT CLIMB OR
RIDE ON THE MA-
CHINE.
You may fall from or get caught
in the machine and get injured.