Panasonic SP28P Operating instructions

Operating Instructions
Model No. KXF-1F4C
Thank you for purchasing SP28P, the high speed screen printer.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
1F4C-E-IMAB-0007
High speed Screen Printer SP28P
Installation Manual

Page 1
“Use of this machine:
This machine is designed and constructed to be used for placing
electric and electronic components on PCB.
This machine shall be used for this purpose only.
It shall not be used for any other purpose.”
“Operation of this machine:
This machine shall be operated by professional, specially trained operators.
It shall not be operated by non-professional, not specially trained operators.
Regarding the training course, please contact Panasonic Factory Solutions Co., Ltd. or PFSE.”
Machine was manufactured by: Panasonic Factory Solutions Co., Ltd.
441-13, Nagahasu, Tateishi-machi, Tosu-city, Saga, Japan
TEL:[phone]
FAX:[phone]
For Service and Supply of Spares in Europe
you may contact Panasonic Europe:
Continental Europe
PFSE
Panasonic Factory Solutions Europe
Winsbergring 15
22525 Hamburg Germany
Phone number :0049-(0)40-85386-321
Fax number : 0049-(0)40-85386-332
United Kingdom
PFSE
Panasonic Factory Solutions Europe
Panasonic House, Willoughby Road
Bracknell, Berks. RG12 8 FP
Phone number : 0044-(0)1344-853267
Fax number : 0044-(0)1344-425970
Year: 2005
1F4C-E-IMA00-B01-03
M11E
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.
WARNING

Page 2
SPECIFICATIONS
1F4C-E-IMA00-B01-00
1F4C-801TE
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esioN 47 Bd

Page 3
This manual is for the operators and engineers of this equipment and
for the engineers who program the production data. It describes
machine operation on the whole, setting of production materials,
machine adjustment, production data creation and so on.
ORGANIZATION OF MANUALS
4 manuals are attached to this machine. They are classified into 4 types. Use each manual according
to the working purpose and person in charge.
The production data of the line including this machine are programmed on PT. Refer to the instruction
manuals accompanied with PT.
Operating manual
Manuals of this equipment
This manual is for the persons who maintain this equipment. It de-
scribes simple inspection/adjustment and replacement of consumable
parts.
Troubleshooting is also described.
Maintenance manual
The assembly of each unit is individually indicated by the exploded
views of parts. Use this list when ordering parts or confirming the
assembly of parts.
Parts List
This manual is for the installation of this equipment.
Installation manual
This
manual
1F4C-E-IMA00-B01-00

Page 4 1F4C-E-IMA00-B01-00
= MEMO =

Page 5
1
InstallationManua
InstallationManual l
1F4C-E-IMA00-A02-03
SAFETY PRECAUTIONS
INSTALLATION

Page 6 1F4C-E-IMA00-A02-01
SAFETY PRECAUTIONS.................................................................. 7
Chapter 1INSTALLATION
1-1 Preparations for Installation........................................................................ 1-2
1-1-1 Selection of Location...........................................................................................1-2
1-1-2 Power Source and Air Source.............................................................................1-3
1-1-3 Foundation ..........................................................................................................1-5
1-1-4 Transfer...............................................................................................................1-5
1-1-5 Arrangement Diagram.........................................................................................1-5
1-1-6 Setting the Line Connection Cable and the Relay Board....................................1-6
1-2 Installing Procedure.................................................................................. 1-10
1-3 Installing Procedure of Surrounding Equipment....................................... 1-13
1-3-1 Installing the Warning Indicator.........................................................................1-13
1-3-2 Installing the blower ..........................................................................................1-14
1-3-3 Installing the Atmosphere Temperature Controller (Option) ..............................1-15

Page 7
SAFETY PRECAUTIONS
Be sure to observe
The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.
The degrees of danger or injury resulting from incorrect usage owing to the failure to read
an indication, are described as follows.
The matters should be observed are classified and described according to the symbols
shown below.
(The followings are only some examples of the symbolic indications.)
This indication refers to a situation which is considered that
there is a possibility of death or serious injury.
1F4C-E-IMA00-A03-01
WARNING
These symbols indicate an action that must be carried out.
These symbols indicate an action that must not be carried out.

Page 8
SAFETY PRECAUTIONS
Be sure to observe
1F4C-E-IMA00-A03-00
WARNING
FIRMLY INSERT THE
POWER AND OTHER
PLUGS.
Imperfect plugging in may
cause fire because of electric
shock and generated heat.
Do not use the damaged plug
or loose outlet.
M87E
USE THE SPECIAL-
IZED OUTLET AND
BREAKER EXCLU-
SIVELY.
If the breaker is shared be-
tween machines, it may cause
fire because of generated heat.
Check the dissipation power
in your Standard Specifica-
tion before consulting an
electrical contractor.
M89EB
M06E
GROUND THE MA-
CHINE PROPERLY.
There is a risk of an electric
shock or leak.
Consult a professional
electrical contractor.
PERIODICALLY REMOVE DUST
FROM POWER PLUG.
Dust on the plug may result in fire caused by
defective insulation because of moisture.
Pull out the power plug and wipe off dirt with dry
cloth.
If the machine is not going to be used for a long
period, turn off the breaker connected with the
machine.
M86E
DO NOT DAMAGE POWER AND
OTHER CORDS OR PLUGS.
Damaged cord and plug may cause electric shock,
short circuit or fire.
Hold the plug when plugging in or unplugging.
Cord and plug repairs should be attempted only
by the person competent to do the electrical
work, or contact the manufacturer.
M85E
M88EB
DO NOT INSERT OR
REMOVE POWER AND
OTHER PLUGS BY
WET HAND.
If plugged in or unplugged by
wet hand, it may result in
electric shock.
POWER AND AIR
SOURCES SHOULD
BE CONNECTED AT
THE LAST OF IN-
STALLING OPERA-
TION.
If they are connected earlier,
you may get an electric shock
or injured.
M92E
Never damage, remake, bring
close to heating appliances, bend
forcibly, twist, pull, put heavy
objects on, and bundle up.

4
Page 9
SERIAL PLATE
The serial plate attached to this machine indicates the model name and produc-
tion number.
1F4C-E-IMA00-A03-05
1D4C-809E
Actual numbers are shown on the plate instead of ∗
SP28P-DHU
KXF-1F4C
SP28P-DHU
Actual numbers are shown on the plate instead of ∗.
MPA-15AU
KXF-11TC
1E4C-003E
Temperature Control Unit MPA-15AU (Option)

Page 10
= MEMO =
1F4C-E-IMA00-A03-01

Page 1-1
1F4C-E-IMA01-A01-00
Chapter 1
INSTALLATION
For the installation
This manual for the installation of this equipment.
The installation should be conducted with the procedure of this manual. Machine
setting for displacement of line should be conducted in the reverse order of “1-2.”
1-1 Preparations for Installation
The condition of installation and the setting procedure are described.
1-2 Installing Procedure
The operating procedure from the placement to the power supply is described.
1-3 Installing Procedure of Surrounding Equipment
The connecting method of major surrounding equipment are described.
1F4C-AA00

Page 1-2 1F4C-E-IMA01-A01-00
1-1 Preparations for Installation
1-1-1 Selection of Location
1. The machine should be placed on horizontal place.
2. The conditions are as follows. (Under no moisture condensation)
• Temperature : 10 °Cto 35 °C
• Temperature difference : Less than 1 °C per minute
• Humidity : 35 % to 80 %
3. The following conditions are also required.
Refer to the arrangement diagram and keep enough space for maintenance.

Page 1-3
1
INSTALLATION
1-1-2 Power Source and Air Source
A) Power source
1. Power source should be connected by 4-line cable. (see fig.)
2. Before turning ON, confirm the above conditions.
•Supply power AC 400 V, 50/60 Hz, 3ph 3.1 kVA
Maximum of acceptable fluctuation : ±5 %
3.This transformer can be changed to the following 4 volume levels.
1. 440 V 2. 400 V 3. 380 V
4.Please ensure that the secondary voltage output is AC 200 V ±10 V.
5.Set the polarity depending on the rotating direction of the blower motor.
B) Main power terminal connection
Be careful of the number of terminals for connecting the main power source.
1F4C-E-IMA01-A01-01
Preparations for Installation
L3
400 V transformer and wiring
Primary
L2
L1
1D4C-837E
M 92E
POWER AND AIR SOURCES SHOULD BE CONNECTED AT THE LAST OF
INSTALLING OPERATION.
If they are connected earlier, you may get an electric shock or injured.
WARNING
1F4C-AA00
PE

Page 1-4
Preparations for Installation
C) Air source
1. Supply the compressive air to the A part shown on the figure.
2. After it, set the air pressure to 0.5 MPa by the regulator.
3. Supply the air cleaned by the air dryer.
• The range of air pressure is between 0.49 MPa and 0.78 MPa.
(The size of the inlet for connecting the hose is 3/8.)
• Adjust the supply air to more than 30 lper minute.
Drain tube
Valve
Air tube (5m)
Outlet of air
To each device
Regulator
Primary air
Primary air supply side
1F4C-AB00
1F4C-827E
1F4C-E-IMA01-A01-00
Pressure Switch

Page 1-5
1
INSTALLATION
Preparations for Installation
1-1-3 Foundation
As the foundation for installation, flat concrete floor is required.
Confirm that the endurance of the base is enough.
• Endurance of base : more than 4900 N/m2
1-1-4 Transfer
A) Use the forklift for loading or unloading the machine to the
truck.
(Special parts are necessary to use the crane. Ask for it to us.)
B) Moving the machine within the factory
1. Rotate the adjustment bolt (A) at 4 corners, and lift it so that the lower face of the machine is
higher than the pallet truck (H).
2. Place the pallet truck under the machine.
3. Raise the pallet truck to lift up the machine. (The number of pallet trucks for use depends on the
weight of it.)
4. Transfer it to the proper position.
1-1-5 Arrangement Diagram
Draw the reference line of the machine using the arrangement diagram.
M/C
950
90
HA
1
2
3
Height for lifting the
board
1D4C-804E
1F4C-E-IMA01-A01-01

Page 1-6
1-1-6 Setting the Line Connection Cable and the Relay Board
A) Line connection cable
The line signal cables are required for the machine of line specifications.
Connect the line cable. (Refer to the page 1-7.)
B) Setting the relay board
1) Single : CN00 1-2 short (Line air pressure)
2) Line connection : CN00 1-2 open (Line air pressure)
Connection board “EC55CX”J7 2-3 short (Ready signal)
3) : CN00 1-2 short (Line air pressure)
Connection board “EC55CX”J7 1-2 short (Ready signal)
Specifications of line signal
Such signals as the delivery of board between the front and rear processes production end, or air
pressure are connected among each machine with a cable.
CN01
Control
box
Machine 1
CN01
Control
box
Machine 2
Control
box
Machine 3
CN00CN00
Connection with other
maker's machine
Preparations for Installation
1F4C-E-IMA01-A01-00

Page 1-7
1
INSTALLATION
Preparations for Installation
Construction of hardware
Arrangement and names of connector pins
Signal interface
CN00
GND
Line air pressure
N.C
N.C
N.C
F-OK contact point
Production-end
Line start
F-OK
N.C
CN01
GND
Line air pressure
N.C
Line output 1
+ 12 V
Line output
Production-end
Line start
R-READY
N.C
1
2
3
4
5
6
7
8
9
Set the common terminal of the clamp
diode built in TD62107 open, in using
this interface.
(So do not use 62107 for the solenoid
driver.)
Output circuit Input circuit
Circuit of maximum 20
Equivalent to TD62107
Built-in
clamp diode
Common
Vss=12 V or 24 V +12 V
4.7 kΩ
510 kΩ
10 kΩ
0.01 µF
Equivalent to
CMOS4584
6A4C-IL008
Note 1)
1F4C-E-IMA01-A01-00

Page 1-8
Preparations for Installation
1F4C-811E
1F4C-E-IMA01-A01-01