Panasonic KXF-013C User manual

Operating Instructions
Model No. KXF-013C
Thank you for purchasing DS10F, the bare board stocker ST.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
Bare Board Stocker ST DS10F

Page 3
013C-E-OMA00-C01-00
M11E
WARNING
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL
TRAINING TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.

Page 4
DESCRIPTION OF MANUAL CONTENTS
This is the manual for the machine maintenance, and describes
about daily check, adjustment and exchange of consumers.
Also, the troubleshooting is included.
Part 2. Maintenance manual
Part 1. Operating manual
This is the manual for the machine operators, and describes
about operating procedure, cautions and information which is
necessary for operation.
Part 3. Parts List
Parts constructions of each unit is indicated individually by the
exploded view.
Use this for parts order or confirmation of parts construction.
DESCRIPTION OF MANUAL CONTENTS
013C-E-OMA00-C01-00
This specifications consist of the following some contents. Please use it according to your work.
Operating Instructions

Page 1
FUNCTIONS
SPECIFICATIONS
MAJOR COMPONENTS
BASIC OPERATION
DAILY OPERATION
CHANGING MACHINE SET UP
GENERAL
DESCRIPTION
OPERATION
Doc No.
SAFETY PRECAUTIONS 1
2
3
4
5
6
Part 1 Operating Manual
Part 1 Operating Manual
Refer to the following pages for detailed contents.
013C-E-OMA00-C02-01
013C-E-OMAC-0001

CONTENTS
Page 2
SAFETY PRECAUTIONS
013C-E-OMA00-B03-00
SAFETY PRECAUTIONS................................ 5
1FUNCTIONS
1-1 Operation Process Flow Chart ...............................................................1-1
2SPECIFICATIONS
2-1 Specifications of Machine.......................................................................2-1
2-1-1 Outline Specifications .............................................................................2-1
2-1-2 Outer Dimension.....................................................................................2-2
2-1-3 Specifications of Board...........................................................................2-3
3MAJOR COMPONENTS
3-1 Visual Diagram .......................................................................................3-1
3-2 About Main Units ....................................................................................3-2
3-3 Signal Tower...........................................................................................3-3
GENERAL DESCRIPTION

CONTENTS
Page 3
OPERATION
013C-E-OMA00 -B03-01
4BASIC OPERATION
4-1 Operation Switch Panel ..........................................................................4-1
4-1-1 Diagram of Operation panel....................................................................4-1
4-1-2 Contents of Operation Switch .................................................................4-2
4-1-3 How to Set Production Counter(In the case of LC48).............................4-3
4-1-4 How to Set Production Counter (In the case of LC4H) ...........................4-4
5DAILY OPERATION
5-1 Start Automatic Operation ......................................................................5-1
5-1-1 Turn on Machine and Start Automatic Operation ...................................5-1
5-1-2 How to Supply Materials (Boards) ..........................................................5-2
5-1-3 Line Start ................................................................................................5-3
5-2 Production End and Interrupt Production................................................5-3
6CHANGING MACHINE SET UP
6-1 Process of Change .................................................................................6-1
6-1-1 Adjustment of Magazine Width ...............................................................6-1
6-1-2 Adjustment of Conveyor Width ...............................................................6-1
6-1-3 Adjustment of Double Boards Detection Sensor ....................................6-2
6-1-4 Adjustment of Lifter.................................................................................6-3

CONTENTS
Page 4 013C-E-OMA00-B03-01
= MEMO =

Page 5
Be sure to observe
SAFETY PRECAUTIONS
013C-E-OMA00-B04-02
The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.
The degree of danger or injury resulting from incorrect use due to failure to read an
indication is classified and described as follows.
The matters should be observed are classified and described according to the
symbols shown below.
(The following is only some examples of the symbolic indications.)
DANGER
WARNING
CAUTION
This indication refers to a situation which is
considered that there is imminent danger of death or
serious injury.
This indication refers to a situation which is
considered that there is a possibility of death or
serious injury.
This indication refers to a situation which is consid-
ered that there is a possibility of only injury or physical
damage.
These symbols indicate matters to which attention
must be paid.
This symbol indicates an action that must not be
carried out.
This symbol indicates an action that must be carried
out.

Page 6
Be sure to observe
SAFETY PRECAUTIONS
0 1 J Q B
g
feeder tables will have
serious injury.
WARNING
013C-E-OMA00-B04-02
Follow the warning indication.
This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of
human injury or damage to property.
The following warning labels are pasted on this machine. Follow the instructions on each label. If a label
has come off, put a new one on a proper position. To order a label from the manufacturer, refer to
PARTS LIST.
Label part No.
Front view of warning label attached positions
M32E
013C-PS001
0 1 J X A
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
You will have serious
injury if you touch the
active part.
* Stick on the back side of the
machine.
0 1 N G B
WARNING
HIGH VOLTAGE
You will have serious
electric shock if you
touch electric power
supply inside.

Page 7
WARNING
If you sense any danger or abnormality, press an emergency stop
button to stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There is one emergency stop button. Pressing it stops operation. Remove the cause of the danger or
abnormality, then re-start the machine. To reset the emergency stop button, turn it clockwise.
M33E-1B
013C-E-OMA00-B04-02
EMERGENCY STOP
R
S
E
T
E
R
S
E
T
E
013C-PS001

Page 8
Be sure to observe
SAFETY PRECAUTIONS
013C-PS001
WARNING
013C-E-OMA00-B04-02
Observe the following items before placing your hand or other part of
your body in an active part of the machine in order to feed production
material, change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric shock.
There are two levels of procedure, shown below, for each kind of work.
1 Cutting off the power supply of the machine ---------- For repairing the control box.
2 Main power OFF ----------------------------------------------For replacing a control part such as a sensor,
or for disassembling or replacing parts.
M73EB
1The breaker to which
the machine is con-
nected.
2
Turn it off. Turn it off.

Page 9
DANGER
013C-E-OMA00-B04-01
DO NOT TOUCH ACTIVE PART
WHEN OPERATING.
You will have serious injury if you touch the
active part.
L02E

Page 10
Be sure to observe
SAFETY PRECAUTIONS
WARNING
HIGH VOLTAGE.
You will have serious electric shock if you
touch electric power supply inside.
BEFORE INSPECTING PNEU-
MATIC EQUIPMENTS, CUT OFF
THE AIR SUPPLY AND EX-
HAUST AIR FROM THE EQUIP-
MENTS.
You will have serious injury if the residual
pressure actuates the machine.
Before inspecting pneumatic equipment, cut
off the air supply and exhaust the air from
the equipment.
Switch OFF the power.
M02E
DO NOT PUSH THE UPPER
PART OF THE MACHINE TO
MOVE.
You will have serious injury if the machine falls
down.
L15EB
013C-E-OMA00-B04-02
M04E
TAKE CARE NOT TO PINCH
YOUR HANDS OR FINGERS.
You will have serious injury if your hands or
fingers are caught in the conveyors during
manual (or automatic) width adjustment.
M09E
DO NOT ALLOW ANY PERSON
WHO HAS NOT RECEIVED
SPECIAL TRAINING TO OPER-
ATE THE MACHINE.
The machine may be operated improperly and
injure you.
Either carry out training by yourself, or
consult the manufacturer.
M11E
M03EB
DO NOT PLACE ANY OBJECTS
WHICH CARRY ELECTRIC
CURRENT INSIDE THE ELEC-
TRICAL EQUIPMENTS.
There is a risk of electric shock or leak.

Page 11
WARNING
013C-E-OMA00-B04-01
ONLY THE PERSON IN
CHARGE OF MAINTENANCE
MUST REPAIR OR ADJUST
THE MACHINE.
The machine may be incorrectly repaired or
adjusted, resulting in malfunction.
Have the machine repaired or adjusted by a
trained professional maintenance engineer.
Consult the manufacturer for training.
M08E

Page 12
Be sure to observe
SAFETY PRECAUTIONS
013C-E-OMA00-B04-02
WARNING
DO NOT DAMAGE POWER AND
OTHER CORDS OR PLUGS.
Damaged cord and plug may cause electric
shock, short circuit or fire.
Hold the plug when plugging in or unplug-
ging.
Cord and plug repairs should be attempted
only by the person competent to do the
electrical work, or contact the manufacturer.
PERIODICALLY REMOVE DUST
FROM POWER PLUG.
Dust on the plug may result in fire caused by
defective insulation because of moisture.
Pull out the power plug and wipe off dirt with
dry cloth.
If the machine is not going to be used for a
long period, turn off the breaker connected
with the machine.
Never damage, remake, bring
close to heating appliances, bend
forcibly, twist, pull, put heavy
objects on, and bundle up.
M85E M86E
FIRMLY INSERT THE POWER
AND OTHER PLUGS.
Imperfect plugging in may cause fire because
of electric shock and generated heat.
Do not use the damaged plug or loose
outlet.
M89EB
M87E
DO NOT INSERT OR REMOVE
POWER AND OTHER PLUGS
BY WET HAND.
If plugged in or unplugged by wet hand, it may
result in electric shock.
GROUND THE MACHINE
PROPERLY.
There is a risk of an electric shock or leak.
Consult a professional electrical contractor.
M06EM88E
USE THE SPECIALIZED OUTLET
AND BREAKER EXCLUSIVELY.
If the breaker is shared between machines, it
may cause fire because of generated heat.
Check the dissipation power in your Standard
Specification before consulting an electrical
contractor.

Page 13
CAUTION
013C-E-OMA00-B04-01
DO NOT PLACE ANY OBJECT
AROUND EMERGENCY STOP
BUTTONS.
You will be unable to press a button to stop the
machine in case of emergency.
M15E
DO NOT CLIMB OR RIDE ON
THE MACHINE.
You may fall from or get caught in the machine
and get injured.
DO NOT PLACE ANY OBJECTS
ON THE COVER.
The cover may break due to the weight of the
objects and injure you.
M16EB
BE CAREFUL WITH YOUR
HANDS AND FINGERS WHEN
CLOSING THE COVER.
Your hands or fingers may be caught in the
cover and injured.
M17EB M18E
DO NOT GIVE A SHOCK TO
THE ELECTRICAL EQUIP-
MENTS.
There is a risk of an electric shock, leak or
malfunction of the machine.
M27E
TURN ON THE POWER BE-
FORE SUPPLYING AIR.
Your hands or fingers may be caught in the
board support.
(1) Turn ON the power, then (2) turn ON the
air.
M29E

Page 14
Be sure to observe
SAFETY PRECAUTIONS
CAUTION
013C-E-OMA00-B04-00
M39E
CARRY OUT PERIODIC MAIN-
TENANCE AND INSPECTION.
If you fail to carry out periodic inspection and
maintenance, the machine cannot exhibit its
true performance. Also, it may break down or
produce defectives.
Periodic inspection and maintenance should
be carried out by a trained person in charge
of maintenance according to the instructions
in MAINTENANCE MANUAL.
WEAR A PROTECTIVE HAT
AND GOGGLES FOR MAINTE-
NANCE WORK.
Your head or eyes may be injured while per-
forming maintenance work.
M44E

Page 15
SERIAL PLATE
013C-E-OMA00-B05-05
SERIAL PLATE
The serial plate attached to the machine indicates the model name and production number.
013C-AC00.tif
DS10F-M
KXF-013C
Actual numbers are shown on the plate instead of ∗.

Page 16
SERIAL PLATE
013C-E-OMA00-B05-01
= MEMO =