Panasonic MC-YL699-S146 User manual

© Panasonic Corporation 2009 Unauthorized copy-
ing and distribution is a violation of law.
Order Number VCB0905004CE
Vacuum Cleaner
Model No. MC-YL699-S146
MC-YL699-S346
MC-YL699-S149
MC-YL699-S747
MC-YL699-S147
Product Color : Black &Silver
Destination : 1.General --------------YL699-S146
2.Egypt -----------------YL699-S346
3.Iran --------------------YL699-S149
4.Saudi Arabia --------YL699-S747
Kuwait
5.UAE -------------------YL699-S147
TABLE OF CONTENTS
PAGE PAGE
1 Specifications ----------------------------------------------------- 2
2 Location of Controls and Components ------------------- 3
3 Troubleshooting Guide ----------------------------------------- 5
4 Disassembly and Assembly Instructions ---------------- 6
4.1. Main body and the dust box separation-------------- 6
4.2. Motor removal ---------------------------------------------- 6
4.3. Air outlet cover unit removal ---------------------------- 8
4.4. Main switch (with fuse) removal ----------------------- 8
4.5. Fuse replacement ----------------------------------------- 9
4.6. Power cord replacement--------------------------------- 9
4.7. Indicator pipe unit removal ------------------------------ 9
4.8. Cloth bag unit removal ----------------------------------10
5 Wiring Connection Diagram ---------------------------------11
6 Schematic Diagram ---------------------------------------------11
7 Exploded View and Replacement Parts List ----------- 12
7.1. EXPLODED VIEW (ATTACHMENTS) -------------- 12
7.2. PARTS LIST (ATTACHMENTS) ---------------------- 12
7.3. EXPLODED VIEW (BODY UNIT)-------------------- 13
7.4. PARTS LIST (BODY UNIT)---------------------------- 14
7.5. PACKING INSTRUCTIONS --------------------------- 15
7.6. PACKING LIST ------------------------------------------- 16

2
1 Specifications
Specifications are subject to change without notice for further improvement.
Model No. MC-YL699
Motor power 2100W
Dust capacity 20.0L
Cord Length 8.0m
Weight (With Attachments) 7.2kg
Extension Wand METAL ×2
Blower Operation l
Floor Nozzle 2-Step
Dimensions (WxLxH) 584mm x 340mm x 366mm
Attachments Crevice Tool / Upholstery Nozzle

3
2 Location of Controls and Components

4

5
3 Troubleshooting Guide
CONDITION CHECKPOINT METHOD OF INSPECTION CAUSE / REMEDY
Motor fails to rotate when it is
switched on
Meltdown of fuse unit Check fuse continuity.
(Visual and conduction check)
Replace the main switch (with
fuse).
*Check the motor at same
time.
There may be the possibility
of a motor problem
Continuity of power cord unit Check power supply cord continu-
ity.
Check the continuity between
1. Lead wire connection of
main unit switch
2. Lead wire connection termi-
nal of the motor
and the blades of the plug
using a tester.
Replace the power cord unit
Continuity of the switch Check with tester between both ter-
minals on the switch, while turning
switch ON/OFF.
If there is no continuity, replace the
main switch (with fuse).
Check of the motor connection
faston terminals
Check if it is securely connected by
pulling on the lead wire.
Securely connect.
Continuity of the motor Check the continuity between both
terminals (1.Orange connection of
lead wire 2.Brown connection of
lead wire) (lead wire connection
terminal) of the motor.
If there is not continuity, replace
motor set.
(Disconnection of the coil inside the
motor)
Wearing of the carbon brush Visually check if one side of the
carbon brush is worn out abnor-
mally.
Replace motor set.
Suction is weak Clogging in extension pipe /
nozzle assy / hose assy
Check for clogging in each part Remove dust or replace parts
Clogging in the cloth bag / filter
of the dust compartment
Check for clogging in each part Clean
Abnormal sound Indicator pipe unit
(Air protector)
Is it full of dust?
Clogging
Clean
Remove dust from each parts
Motor Problem with the motor or carbon
brush
Replace the motor set.

6
4 Disassembly and Assembly Instructions
Caution:
1. When disassembling, check the component fitting state and wirings. After repairing, always restore them to the original state.
2. Carefully handle the removed components, packing, etc. If they are damaged, then replace them with new ones.
3. After repairing, check that the components, etc., in the vicinity of the repaired sections are not damaged, the removed compo-
nents are in place, and the wirings are restored to the original state. Carry out the test run. Also check that the following
requirements are met.
• Insulation resistance
Must be 5 Ωor more when a DC voltage of 500 V is applied across the power plug and the motor core for one second.
• Dielectric strength
Must withstand an AC voltage of 1,250 V applied across the power plug and the motor core for one minute.
4. Do not alter the model, parts, or materials during repair.
5. If a wiring unit is supplied as a repair part, replace the whole unit with the new one instead of repairing or reconnecting the
broken portions only.
6. Insert/remove the fast-on terminals by pushing/pulling them straight out without jiggling them or applying unnecessary force.
4.1. Main body and the dust box
separation
1. Remove the buckle, and remove the main body from the
dust compartment.
4.2. Motor removal
1. Flip the main body, and remove the 4 screws holding the
upper body unit with the body cover unit, and remove the
upper body.
2. Separate the motor from the body cover.

7
<Assembly precaution>
When mounting, align form of the motor support rub-
ber (rear) unit with form of the body cover connection
3. Remove the lead wires by shifting the noise suppressor
unit.
* Take care not to damage the noise suppressor when
shifting the noise suppressor unit.
* There is a tape (glass tape) wrapped on the faston
terminals, and when removing the faston terminals,
press on to the protrusion on the faston terminal
(arrow) as shown in fig. 5.
It can be removed by pressing on the tape from
above.
* When mounting the motor, make sure to wrap the
faston terminals of the connected lead wires with the
protection tape B (glass tape).
4. Remove the noise suppressor unit, the motor support
rubber (front), and the motor support rubber (rear) unit.

8
4.3. Air outlet cover unit removal
1. Peel off the exhaust packing unit and remove the air out-
let cover unit.
* Locations of parts mounted to air outlet cover unit
4.4. Main switch (with fuse)
removal
1. Remove the 2 screws mounting the handle.
2. Flip the body cover and remove the handle.
3. Remove the main switch and replace with the new main
switch.
* Main switch has a fuse built-in.
Also, there are tapes (glass tapes) wrapped on each
part.

9
4.5. Fuse replacement
* Fuse is supplied by the main switch (with fuse)
4.6. Power cord replacement
1. Cut the lead wires at the root of the crimp contact and
remove the power cord.
* Make sure to wrap the crimp contact with the pro-
tection tape B (glass tape) after replacement.
2. Place the new power cord between the ribs of the body
cover unit, and connect the wires with crimp contact.
* Use the dedicated tool to crimp the crimp contact
* Wrap the crimp contact with the protection tape B
(glass tape).
4.7. Indicator pipe unit removal
1. Remove the 1 screw mounting the indicator pipe unit with
the body upper unit, and remove the indicator pipe unit.

10
4.8. Cloth bag unit removal
1. Remove the cloth bag unit from the expander.

11
5 Wiring Connection Diagram
6 Schematic Diagram

12
7 Exploded View and Replacement Parts List
7.1. EXPLODED VIEW (ATTACHMENTS)
7.2. PARTS LIST (ATTACHMENTS)
Safety Ref.No Service Parts No. Part Name & Description Q'TY Remarks
A1 AMC84P-DD0V HOSE U 1
A1 AMC84P7X000J HOSE U 1 UAE only
A2 AMC24P-0R0V HOSE SUPPORTER 2
A3 AMC98P4Y000J CURVED PIPE UNIT 1
A4 AMV09P99000J JOINT PIPE UNIT 1
A5 AMC99PDE000J EXTENSION WAND UNIT 1
A6 AMV99P81000J EXTENSION WAND UNIT 1 With Holder
A7 AMV86R81000J UPHOLSTERY NOZZLE 1
A8 AMC60R-DB03 CREVICE TOOL 1
A9 AMC99R-RS0U NOZZLE ASSY 1
A5 A7
A4
A3
A2
A2
A1
A9
A8
A6

13
7.3. EXPLODED VIEW (BODY UNIT)
B41
B36
B37
B38
B39
B39
B34
B33
B27
B28
B32 B35
B30
B32
B29
B27
B28
B26
B25
B24
B38
B37
B36
B40
B42
B36
B23
B22
B31
B22
B21
B19
B18
B5
B17
B16
B11
B12
B12
B11
B3
B4
B1
B2
B7
B7
B10
B6
B8
B9
B15
B14
B13
B20

14
7.4. PARTS LIST (BODY UNIT)
Safety Ref.No Service Parts No. Part Name & Description Q'TY Remarks
B1 AMV01B810K0J HANDLE 1 (Carrying handle)
B2 AMV92A990K0J BODY COVER UNIT 1 (Moter Housing)
B3 AMV85L81000J EXHAUST PACKING UNIT 1
B4 AMV98E8100CJ MAIN SWITCH 1 With Fuse 12A
B5 AMC96L-DD0V BLOWER OUTLET UNIT 1 With Cover Spring
B6 AMC51E-BY0 CORD BUSHING 1
B7 XTT4+20BFJ TRUSS SCREW 2
B8 AMC96E-VH0 POWER CORD W/PLUG(C2P) 1 Egypt. General
B9 AMC91EVH00EJ POWER CORD 1 Iran only
B10 AMC93EVG008J POWER CORD W/PLUG(C3P) 1 Saudi Arabia. Kuwait. UAE
B11 CE-230 CRIMP CONTACT 2 WIRE CONNECTOR
B12 AMS7RAS5000J PROTECTION TAPE B 2 (Service exclusive use)
B13 AMV94F81000J CAPACITOR UNIT 1
B14 AMV99G81000J NOISE SUPPRESSOR UNIT 1
B15 AMV0AF99000J MOTOR SUPPORT RUBBER UNIT(REAR) 1
B16 AMV0FF9900CJ MOTOR SET 1 AC220V-240V
B17 AMV02F99000J MOTOR SUPPORT RUBBER(FRONT 1
B18 XTN4+12BFJ SCREW 1
B19 AMV99M81000J INDICATOR PIPE UNIT 1 (Vac gauge)
B20 AMV81A81000J TIGHT PACKING 2
B21 AMV98A990K0J UPPER BODY UNIT 1
B22 XTN4+25BFJ SCREW 4
B23 AMC30K-QN0 FILTER 1 (Secondary filter)
B24 AMC18K-DD0 EXPANDER 1
B25 AMV99K810H0J CLOTH BAG UNIT 1 (Filter)
B26 AMV0QA99000J LOWER BODY ASSY 1
B27 AMV99D810K0J BUCKLE UNIT 2 (Clamp)
B28 XTN4+12BFJ SCREW 4
B29 AMV32D81000J BUCKLE PLATE 2
B30 AMC01HDD0V0J FRONT COVER 1 (Hose inlet)
B31 AMC50K-J300C VALVE GROMMET 1
B32 XTT35+16BFJ SCREW 3
B33 AMC56HQN000J GROUNDING CHAIN 1
B34 XYN3+F8FJ SCREW 1
B35 XNG3EFJ NUT 1
B36 XTN4+16BFJ SCREW 4
B37 AMC05C-L90H WHEEL CAP 2
B38 AMC01C-9403 WHEEL 2
B39 AMC02C-9700C WHEEL SUPPORTER 2
B40 AMC43A-QN0V FRAME 1 (Dolly)
B41 AMC95C-0E0H CASTER UNIT 2
B42 AMC26C-B00 CASTER WASHER 2

15
7.5. PACKING INSTRUCTIONS
C2
C3
C1
C8
C7
C5
C4
C6
C10
C9
C9

16
7.6. PACKING LIST
Safety Ref.No Service Parts No. Part Name & Description Q'TY Remarks
C1 AMV61Z990S0J Individual Carton 1
C1 AMV61Z990SXJ Individual Carton 1 Egypt only
C2 AMC63Z-QN0 Bottom Plate 1
C3 AMC56Z-QN0 Cushion Bottom 1
C4 AMC70Z-QN0 Cushion B 1
C5 AMC69Z-QN0 Cushion A 1
C6 AMC98Z-QN0 Cushion Unit 1
C7 AMC68Z-QN0 Rear Protector 1
C8 AMC78Z-QN0 Supporter 1
C9 AMC72Z-QN0 Tiper 2
C10 AMV01Z99000J Instraction Book 1
- AMV10Z99000J Body Bag 1
- AMV19Z99000J Cord Bag 1