Panduit PAT4.0 Series User manual

PA28677A01_01 Page: 1 of 4 2-2018
PAT4.0 Family
Quick Guide Service Document PA28677A01
Rev. 012-2018
© Panduit Corp. 2018
Preventive Maintenance
The following maintenance of the PAT4.0 Family Tool Systems (PAT1M4.0, PAT1M4.0-BT, PAT1.5M4.0 and
PAT1.5M4.0-BT) must be performed daily (as needed) to ensure optimum performance and trouble-free operation of
the system.
INTERVAL MAINTENANCE PROCEDURE
No more than 300 cycles Empty tool tip collector before full.
No more than 2500 cycles (= ½ cable tie reel) Empty dispenser carrier strip scrap bin.
CAUTION: SAFETY GLASSES WITH SIDE SHIELDS MUST BE WORN AT ALL TIMES
DURING THE MAINTENANCE OR ADJUSTMENT OF THE PAT4.0 FAMILY OF TOOLS.
CAUTION: ALWAYS DISCONNECT AIR SUPPLY FROM TOOL BEFORE DISASSEMBLY.
CAUTION: ELECTROSTATIC SENSITIVE DEVICE. DO NOT OPEN OR HANDLE EXCEPT AT A
STATIC FREE WORK STATION.
The following maintenance of the PAT4.0 Family Tool Systems must be completed within the recommended intervals
to ensure trouble-free operation and longevity of the system. Certain extended maintenance procedures must be
performed by your maintenance department. Please notify your maintenance department when these specific
maintenance intervals are reached.
1. Disconnect the PHM Transfer Hose
from the PAT4.0
tool system.
Remove the tip collector from the tool.
Fig. 1
2. Place the tool on a table top with the
jaws to the left. Using a 2.5 mm hex
wrench, remove the five (5) socket
head cap screws from the left-hand
housing. Make note of the correct
locations for each of the screws using
Fig. 1.
3. Perform the following maintenance
procedures shown below at the
prescribed interval:
ITEM
QTY
SIZE
1
2
M3 x 25
2
3
M3 x 8

© Panduit Corp. 2018 QUICK GUIDE SERVICE DOCUMENT PAT4.0
Family
PA28677A01_01 Page: 2 of 4 2-2018
INTERVAL
MAINTENANCE PROCEDURE (See Figure 2 below)
LUBRICANT
Every
100 000
cycles
Clean tool housings and gears of debris
(Maintenance department must perform this procedure.)
N/A
1. Lubricate detent cam follower and pivot shaft.
(Maintenance department must perform this procedure.)
General Purpose
Light Machine Oil
2. Clean and lubricate all pivots and shafts.
(Maintenance department must perform this procedure.)
3. Oil shaft (1 drop) on each side of Gripper Drive Gear.
(Maintenance department must perform this procedure.)
4. Clean and re-grease the Cam on the Front Jaw Gear.
(Maintenance department must perform this procedure.)
Schaeffer's Moly Ultra 800 EP
4. Replace the left-hand housing in position and fasten the left-hand housing to the tool using the 5 socket head
cap screws removed in Step 2 (see Fig. 1). Use a 2.5 mm hex wrench to torque the cap screws to 60 oz. - in
(0,42 Nm).
5. Replace tip collector and attach PHM Transfer Hose as required to resume operation.
The following maintenance procedures may be required every 500,000 cycles or more. Contact your maintenance
department as required to perform the following procedures at the prescribed intervals.
INTERVAL UNIT MAINTENANCE PROCEDURE
Every 500 000 cycles
(=100 cable tie reels)
PAT4.0
Family Tool
Systems
Clean tool sensor lens.
(Maintenance department must perform this procedure.)
PDM4.0 Clean dispenser exit sensor lens.
(Refer to Cleaning the Dispenser Exit Sensor Lens section
below.)
Every 750,000 cycles
(=150 cable tie reels)
PAT4.0
Family Tool
Systems
Replace tool transfer tube, if worn.
(Maintenance department must perform this procedure.)
Every 1,000,000
cycles
(=200 cable tie reels) PDM4.0 Clean and re-grease piston in connection block.
(Maintenance department must perform this procedure.)
Fig. 2

© Panduit Corp. 2018 QUICK GUIDE SERVICE DOCUMENT PAT4.0
Family
PA28677A01_01 Page: 3 of 4 2-2018
Cleaning the Dispenser Exit Sensor Lens
Disconnect the PHM Transfer Hose from the PDM4.0 Dispenser. Dampen one end of a cotton swab with isopropyl
alcohol and insert the dampened end of the cotton swab into the dispenser transfer tube about 1.5" (38 mm) and
gently move the cotton swab in and out, against the top and bottom walls of the transfer tube until clean. Reconnect
the transfer hose to the dispenser and resume operation.
Touch Screen Calibration
Touch screen calibration may be required due to changes in environment conditions and variations in resistance
coating over time thru wear. Environmental conditions such as temperature and humility can alter the resistance
characteristics therefore, affecting the position measurements of the touch screen.
Tap the touchscreen display 20 times within 4 seconds in a non- button area to activate calibration mode.
Calibration mode is signaled by a long beep from the display buzzer preceding a solid blue screen. Click "X"
positions on the touch screen to calibrate. When the calibration is complete, the system will return to the "Ready"
screen.
Recommended Spares, Kits, and Service Tools for PAT4.0 Tool Systems
The following Spares, Kits, and Service Tools shown in the first column are orderable parts for the PAT4.0 Family
Tool Systems. It is recommended to have 1 of each of these items on-hand for every 1 – 3 PAT4.0 systems as
they comprise of replacements for common wear items and associated hardware needed to maintain long-term
operation of the system.
SPARES, KITS,
SERVICE TOOL
PART NUMBER
DESCRIPTION
ASSOCIATED
TOOL OR
ACCESSORY
REFERENCE
COMPONENTS
FOUND IN KITS
EST LIFE CYCLES
AND COMMENTS
PHM1, 2, 3, or 4) FEEDER HOSE PAT4.0 System ---- 200,000
WT23231D01 LH Coupling PHM3
(or other 1, 2, or 4) ---- Damaged if dropped or pried on
WT23369B01 RH Coupling PHM3
(or other 1, 2, or 4) ---- Damaged if dropped
or pried on
WT28075A01 LOGIC
HARNESS KIT PDM4.0 WT27506D01 AS NEEDED
WT28069A01 ROTARY
RECEIVER KIT PDM4.0
WT27449D01
WT27473B01
CA32075A01
CA27696A01
WT27498B01
CA20787A01
CA21590A01
AS NEEDED
WT28066A01 AIR HOSE KIT PDM4.0 CA27704A01
CA27705B01 AS NEEDED
WT28067A01 CARRIER
BLADE KIT PDM4.0 CA20953A01 WT22988B02 AS NEEDED
WT28068A01 CUTTER
BLADE KIT PDM4.0 WS18385B02 CA21182B01 AS NEEDED
KNBPDM PDM4.0
HARDWARE KIT PDM4.0 ---- AS NEEDED
(Misc. Parts – Screws,
Springs, Nuts, Etc.)
KNBPAT PAT4.0
HARDWARE KIT
PAT1M4.0,
PAT1.5M4.0,
PAT1M4.0-BT,
PAT1.5M4.0-BT
---- AS NEEDED (Misc. Parts – Screws,
Springs, Nuts, Etc.)

© Panduit Corp. 2018 QUICK GUIDE SERVICE DOCUMENT PAT4.0
Family
PA28677A01_01 Page: 4 of 4 2-2018
SPARES, KITS,
SERVICE TOOL
PART NUMBER
DESCRIPTION
ASSOCIATED
TOOL OR
ACCESSORY
REFERENCE
COMPONENTS
FOUND IN KITS
EST LIFE CYCLES
AND COMMENTS
WT28049A01 MEMBRANE
SWITCH KIT
PAT1M4.0,
PAT1.5M4.0,
PAT1M4.0-BT,
PAT1.5M4.0-BT
WT27544B01
WT22714B01 AS NEEDED
WT22706C01 TIP COLLECTOR
PAT1M4.0,
PAT1.5M4.0,
PAT1M4.0-BT,
PAT1.5M4.0-BT
---- Damaged if tool
is dropped
WT28057A01 HEAD
RETAINER KIT
PAT1M4.0,
PAT1.5M4.0,
PAT1M4.0-BT,
PAT1.5M4.0-BT
WT23249B01
WT22801B03
CA21637A01
CA21589B01
250,000
WT28050A01 TOOL
HOUSING KIT
PAT1M4.0,
PAT1.5M4.0,
PAT1M4.0-BT,
PAT1.5M4.0-BT
WT27635C01
WT27625D01
CA20877A01
CA21514B01
WT23572B01
CA32200A01
WT27640A01
WT23571B01
Damaged if tool
is dropped
WT28047A01 TOOL HOSE
HARNESS KIT
PAT1M4.0,
PAT1.5M4.0,
PAT1M4.0-BT,
PAT1.5M4.0-BT
WT28454C01 1,000,000
WT28060A01 DETENT
HARNESS
ASSEMBLY KIT
PAT1M4.0,
PAT1.5M4.0,
PAT1M4.0-BT,
PAT1.5M4.0-BT
WT27762D01 AS NEEDED
WT28063A01 BEVEL
GEAR KIT
PAT1M4.0,
PAT1.5M4.0,
PAT1M4.0-BT,
PAT1.5M4.0-BT
WT22813C01
WT22744B01
CA27851A01
WT27612B01
CA20869A01
CA21775A01
500,000
CA21627B01
CONTACT
EXTRACTION
“SERVICE TOOL”
(Special tool for
removal of 2mm
contact socket)
---- ----
WT24053B01 SPRING
INSERTION
“SERVICE TOOL”
Special tool used for
reassembling
PAT1M4.0/PAT1.5M4.
0 (and BT) tools
---- ----
Reference Documentation
Repair Manual PA28088A01
Operation Manual PA27647A01
Email:
[e-mail]
EU Website:
www.panduit.com/emea
EU Email:
[e-mail]
www.panduit.com
Technical Support
Tel: [phone]
Panduit Europe • EMEA Service Center
Almelo, Netherlands
Tel: [phone] • Fax: [phone]