Panduit WGCT-A User manual

WGCT-A & WGCT-A/E
PA26810A01
Rev. 04 5-2013
BATTERY OPERATED WYR-GRID CUTTER
OPERATION MANUAL
© Panduit Corp. 2013
TO REDUCE THE RISK OF INJURY, USER
MUST READ INSTRUCTION MANUAL
Website: www.panduit.com
Email: [e-mail]
EU Website:
www.panduit.com/emea
EU Email: emeatoolservicecenter
@panduit.com
Technical Support:
Tel: [phone], ext. 83255
Panduit Europe • EMEA Service Center
Almelo, Netherlands
Tel: [phone] • Fax: [phone]

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
TABLE OF CONTENTS
PURPOSE OF THIS MANUAL........................................................................................................ 1
PRECAUTIONS AND GENERAL GUIDELINES ............................................................................. 2
Important Safety Information...................................................................................2
SAFETY ALERT SYMBOL.............................................................................................................. 2
IDENTIFICATION............................................................................................................................ 5
WGCT-A and WGCT-A/E Tools................................................................................5
INSTALLING THE WGCT-HEAD ON HYDRAULIC POWER CHASSIS ......................................... 5
TOOL SPECIFICATIONS................................................................................................................ 6
OPERATION ................................................................................................................................... 7
Charging the Battery................................................................................................7
LED Work Light (white)............................................................................................7
LED Indicator (red)...................................................................................................7
Important Features of the WGCT-A and WGCT-A/E Wyr-Grid Cutter Tools.........7
Operating the Tool ...................................................................................................8
MAINTENANCE / INSPECTION...................................................................................................... 8
Daily Maintenance....................................................................................................8
Monthly Maintenance...............................................................................................8
Annually or After 10,000 Crimps .............................................................................8
Cutting Blade Replacement.....................................................................................9
Storage and Transport.............................................................................................9
TROUBLESHOOTING..................................................................................................................... 9
Before You Begin .....................................................................................................9
DISCONTINUATION OF USE / DISPOSAL ...................................................................................10

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
Page: 1 of 10
PURPOSE OF THIS MANUAL
•This manual is intended to familiarize the user with the safe operation and maintenance
procedures for this tool.
•Use this tool exclusively for its determined use.
•This instruction manual should be available during the entire life span of the tool.
•The operator has to ensure the availability of this instruction manual to the end user;
and to make sure, that the user has read and understood this instruction manual.
•Mounting and assembly of connecting material with the help of this tool must only be performed
by specially trained personnel.
Replacement manuals are available upon request.
The information contained in this literature is based on our experience to date and is believed to be
reliable. It is intended as a guide for use by persons having technical skill at their own discretion and
risk. We do not guarantee favorable results or assume any liability in connection with its use.
Dimensions contained herein are for reference purposes only. For specific dimensional
requirements consult the factory. This publication is not to be taken as a license to operate under, or
a recommendation to infringe any existing patents. This supersedes and voids all previous literature,
etc.
NOTE: In the interest of higher quality and value, Panduit products are continually
being improved and updated. Consequently, pictures may vary from the enclosed
product.
Safety
Safety is essential in the use and maintenance of Panduit tools and equipment. This manual and
any markings on the tool provide information for avoiding hazards and unsafe practices related to the
use or service of this tool. Observe all of the safety information provided.

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
Page: 2 of 10
PRECAUTIONS AND GENERAL GUIDELINES
Important Safety Information
SAFETY ALERT SYMBOL
This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or
property damage. The signal word, defined below, indicates the severity of the hazard. The message after the
signal word provides information for preventing or avoiding the hazard.
DANGER
Immediate hazards which, if not avoided, WILL result in severe injury or death.
WARNING
Hazards which, if not avoided, COULD result in severe injury or death.
CAUTION
Hazards or unsafe practices which, if not avoided, MAY result in injury or property
damage.
WARNING
Read and understand all of the instructions and safety information in this manual before
operating or servicing this tool. The operator has to ensure the availability of this instruction
manual to the end user; and to make sure, that the user has read and understood this
instruction manual.
Failure to observe this warning could result in severe injury or death.
WARNING
Electric Shock Hazard:
This tool is not insulated. When using this unit on or near energized electrical lines, use
proper personal protective equipment.
Failure to observe this warning could result in severe injury or death.

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
Page: 3 of 10
WARNING
Wear eye protection when operating or servicing this tool.
Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic
oil.
WARNING
Skin Injection Hazard:
DO NOT use hands to check for oil leaks. High pressure oil easily punctures skin causing
serious injury, gangrene, or death. If injured, seek medical attention immediately to remove
oil.
Failure to observe this warning could result in serious injury, gangrene, or death.
WARNING
DO NOT use solvents or flammable liquids to clean the tool body. Solvents or flammable
liquids could ignite and cause serious injury or property damage.
WARNING
Cutting Hazard:
Remove battery before changing dies, adapters, or jaws.
Keep hands away from the cutting head when cutting.
Failure to observe this warning could result in severe injury or death.
WARNING
DO NOT dispose of batteries in a fire. They will vent fumes and may explode.
Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris.
WARNING
Inspect tool and blades before use. Replace any worn or damaged parts. A damaged or improperly assembled
tool can break and strike nearby personnel.
Failure to observe this warning could result in severe injury or death.

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
Page: 4 of 10
CAUTION
•DO NOT operate the tool without cutting blades. Damage to the piston or cutting head can result.
•DO NOT twist work piece or tool during cutting operation. Blade failure could result.
•This tool is not designed for continuous use. After 100 cutting cycles, allow the cutting tool to cool for 15
min.
•DO NOT secure this tool in a vise. This tool is designed for hand-held operation.
•This tool may be used in damp or wet environments; however, air-drying is recommended before use if the
tool becomes soaked. Damage may result when the tool is operated prior to thorough drying when
electrical components are soaked.
•Use this tool for the manufacturer’s intended purpose only.
Failure to observe these precautions may result in injury or property damage.
CAUTION
DO NOT allow anything to contact the battery terminals.
•DO NOT immerse the batteries in liquid. Liquid may create a short circuit and damage the battery. If
batteries are immersed, contact your service center for proper handling.
•DO NOT place the battery into a pocket, tool pouch, or tool box with conductive objects. Conductive
objects may create a short circuit and damage the battery.
•DO NOT place a battery on moist ground or grass. Moisture may create a short circuit and damage the
battery.
Failure to observe these precautions may result in injury or property damage.
CAUTION
•DO NOT store the battery at more than 122°F (50°C) or less then -4°F (-20°C). Damage to the battery can
result.
•DO NOT use another manufacturer’s charger. Other manufacturers’ chargers may overcharge and
damage the battery.
•DO NOT attempt to open the battery. It contains no user-serviceable parts.
Failure to observe these precautions may result in injury or property damage.
CAUTION
DO NOT perform any service or maintenance other than as described in this manual. Injury or damage to
the tool may result.
Failure to observe these precautions may result in injury or property damage.

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
Page: 5 of 10
IDENTIFICATION
Description Function
1. Cutting Blades Cutting blades cut Wyr-Grid Cable Trays
2. Cutting Head Cutting head holds cutting blades.
3. Trigger Actuator to start the cutting cycle
4. Lanyard Ring
(opposite side) Clip lanyard onto lanyard ring.
5. LED Work Light (white) This LED automatically turns on when the trigger is pulled.
6. Battery Cartridge Rechargeable Li-Ion battery, 18 V
7. Battery Lock Switch for unlocking the battery
8. LED Indicator (red) Flashes current status of tool (see chart on Page 7)
9. Retract Button Button to open the cutting blades in case of an error or emergency
WGCT-A and WGCT-A/E Tools
The tools include:
•1 – Battery Operated Cutter Tool (with battery cartridge)
•1 – Spare Battery Cartridge
•1 – Battery Charger
•1 – Tool Case
INSTALLING THE WGCT-HEAD ON HYDRAULIC POWER CHASSIS
1. Remove the battery.
2. Thread the WGCT-HEAD down completely onto the male thread of the hydraulic power
chassis.
3. Apply Loctite® (included) to threads of head locking screw. Tighten the head locking screw.
The WGCT-HEAD should now be able to rotate by no more than 350°.
Loctite® is a registered trademark of the Henkel Corporation.

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
Page: 6 of 10
4. Reinstsall the battery.
5. Press the trigger to verify that the cutting dies actuate.
TOOL SPECIFICATIONS
WGCT-A & WGCT-A/E
Battery Operated
Wyr-Grid Cutter Tool
Dimensions:
Length (with battery) 12.00” (304.8 mm)
Width 2.87” (72.9 mm)
Depth 4.50” (114.3 mm)
Weight 3.4 lb (1,5 kg)
Hydraulic Oil Shell Tellus®T 15
Recommended Operating
Temperature Range: -5° F to +122° F (-15°C to +50°C)
WGCT-A (USA)
Lithium Ion (Li-Ion) Battery Cartridge WGCT-A/E (EUR) Lithium Ion (Li-Ion) Battery Cartridge
Makita® 18V Battery Cartridge
Part No.: BL1815, 18 V, 1.5 Ah
Part No.: BL1830, 18 V, 3.0 Ah
Makita® 18V Battery Cartridge
Part No.: BL1815, 18 V, 1.5 Ah
Part No.: BL1830, 18 V, 3.0 Ah
30 min. (approx.)
0.45 kg / 1.0 lb. (approx..)
Refer to Makita® Operator’s Manuals which are supplied with battery cartridge and charger.
WGCT-A (USA) Battery Charger WGCT-A/E (EUR) Battery Charger
Makita® Battery Charger
Part No.: DC18RA
Makita® Battery Charger
Part No.: DC18RA230
Input: 120 Volt AC, 50~60Hz Input: 230V 50-60Hz
Output: 7.2 V – 18.0 Volt DC Output: 7.2 V – 18.0 Volt

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
Page: 7 of 10
Replacement Makita Battery Chargers and Battery Cartridges are available for purchase from local
Makita products distributors or resellers.
Makita® is a registered trademark of the Makita Corporation
OPERATION
Please read all of the Important Safety Information before using this tool.
Charging the Battery
Read the instructions supplied with the battery charger.
LED Work Light (white)
This LED automatically turns on when the trigger is pulled. It remains on for 10 seconds after the
trigger is released.
LED Indicator (red)
This tool is equipped with a special circuit board incorporating several important features to inform the
user about the current status of the unit. The LED signals in the following cases:
WHAT HAPPENS SIGNAL WHAT IT MEANS
Flashing light for 2 seconds
Battery is inserted in tool
Constant light for 20 seconds at
end of cycle
Battery charge is below 17 V at
beginning of cycle
Tool will not start, and constant
light for 20 seconds when trigger
is released
Battery charge is below 16 V at
beginning of
cycle
Tool will stop, and constant light
for 20 seconds after trigger is
released
Battery voltage drops below 13
V during cycle
Tool will stop, and flashing light
for 20 seconds when trigger is
released
Motor current exceeds 20 A
during cycle
Circuit has become too hot
Important Features of the WGCT-A and WGCT-A/E Wyr-Grid Cutter Tools
•The hydraulic unit incorporates an automatic retraction which returns the piston and movable
blade to the starting position when the maximum cutting force is achieved.
•The unit is equipped with a special brake which stops the forward motion of the piston when
the trigger is released.

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
Page: 8 of 10
•The cutting head of the WGCT-A and WGCT-A/E have been designed to turn 350° around
the longitudinal axis in order to gain the best access to tight corners and other difficult
working areas.
Operating the Tool
1. Check cutting head to ensure the piston and movable blade are fully retracted. If necessary,
pull the retract slide in the direction of the arrow.
2. After positioning the wire between the open cutting blades, actuate the trigger to start the
cutting cycle.
a. Cut should be angled so that cut-off protrusions are minimized (see graphic below
showing optimal cutting angle).
NOTE: The cutting process can be interrupted at any moment by releasing the trigger. By
actuating the retract slide, the piston and movable blade will return to the starting position.
3. After reaching the maximum operating pressure, the piston and movable blade will
automatically return to the starting position.
MAINTENANCE / INSPECTION
Daily Maintenance
Before Use:
1. Inspect the tool for wear or damage such as cracks, gouges, or chips.
2. Inspect the tool for damage or leaks. If damage is detected, contact Panduit.
3. Inspect the rotation of the head assembly. Fully retract the piston. The head should rotate no
more than 350°. If damage is detected, send the tool to Panduit.
After Use:
1. Use a damp cloth and mild detergent to clean the housing. Allow the housing to dry.
2. Fully retract the piston. Place the tool in the carrying case and store in a cool, dry place.
3. If necessary, recharge the batteries. Refer to the instructions supplied with the battery
charger.
Monthly Maintenance
1. Thoroughly clean all surfaces.
Annually or After 10,000 Crimps
Return tool to Panduit Tool Solutions Division (USA), or Panduit EMEA Service Center (EUR).

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
Page: 9 of 10
Cutting Blade Replacement
Panduit part number CD-WGCD-1 (Wyr-Grid Replacement Cutting Die) is used as replacement for
worn or damaged cutting blades.
IMPORTANT
Relief valve adjustments must be done by Panduit Tool Solutions Division (USA), or
Panduit EMEA Service Center (EUR).
Storage and Transport
Always store the tool in its clean, dry carrying case when not in use; and during transport.
The battery cartridge and the battery charging unit should be protected against humidity and dust.
TROUBLESHOOTING
Before You Begin
1. Make sure that the battery is charged. Recheck the battery after several minutes to make
sure the battery is holding its charge.
2. Use a nonflammable contact cleaner or pencil eraser to clean the electrical contacts on the
battery and tool.
3. Reinstall the battery and check the tool again.
Problem Probable Cause Probable Remedy
Tool is inoperative.
Dirt, contaminants, etc., in piston
area of tool. Clean tool.
Tool battery contacts damaged. Reform contacts.
Tool components worn or
damaged. Return tool to Panduit.
Motor is inoperative Low or uncharged battery.
Try known charged battery. Inoperative
battery may be discharged or may have
reached life expectancy.
Broken switch components. Return tool to Panduit.
Motor runs but tool will
not complete a cycle.
Oil level low. Return tool to Panduit.
Air in hydraulic system.
Pull trigger and hold retract button
simultaneously. Run for approximately 10
seconds, and then attempt to cut. If
unsuccessful, return tool to Panduit.

© Panduit Corp. 2013 OPERATION MANUAL
WGCT-A
WGCT-A/E
Page: 10 of 10
Cold oil Pull trigger and hold retract button simultaneously to warm oil. Store tool in
warm area.
Problem Probable Cause Probable Remedy
Dies stop during
operation.
Oil level is low. Return tool to Panduit.
Air in hydraulic system. Pull trigger and hold retract button simultaneously. Hold for approximately
10 seconds.
Red LED glows for 20
seconds Battery charge low. Charge or replace battery.
Tool loses oil. Damaged internal seal. Return tool to Panduit.
DISCONTINUATION OF USE / DISPOSAL
•The battery cartridge must be specially disposed of according to environmental battery
guidelines.
•For the disposal of the remaining parts, please reference environmental guidelines.
•Because of possible environmental damage, we recommend disposal of the tool by
professional companies.
ATTENTION
Do not dispose of the unit in your
residential or commercial waste, as it
would be hazardous to the
environment.