Paramount Fitness Ultra UV2 User manual

Paramount
8175 W. Buckeye Rd.,
Phoenix, AZ 85043
Phone: [phone]
www.1Paramount.com
Ultra UV2
Ultimate UV Water Sanitizer
Owner's Manual
Contents
Safety Instructions..................1
Introduction............................3
Installation.............................4
System Start-Up....................10
Maintenance.........................12
FAQs.....................................16
Troubleshooting....................17
Replacement Parts................21
004-027-9000-00 REV06
ECN_2365 PUB032423
Plug In 120V Models Hard Wired 120/230V Models
1 Lamp 004-422-2021-00 004-422-2025-00
2 Lamps 004-422-2022-00 004-422-2026-00
3 Lamps 004-422-2023-00 004-422-2027-00
Pool, Spa & Pond
Water Sanitizer 4BJ1
EPA Est. No.
101936-SGP-1
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Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS
WARNING - When using this electrical equipment, basic safety precautions should always
be followed, including the following:
• Follow all applicable electrical codes.
• Turn off power at main source before making any electrical connections or servicing the
unit.
• To reduce risk of electric shock, injury or death disconnect unit from power supply
• Follow the instructions or risk of serious injury or death could occur!
• To reduce risk of injury, do not permit children to use this product unless they are
closely supervised at all times.
• Risk of electric shock. Install at least 5 feet (1.5m) from inside wall of pool, hot tub or
spa using nonmetallic plumbing.
• This product shall only be connected to a power supply receptacle protected by a
ground fault circuit interrupter.
WARNING - UV EXPOSURE & PROTECTION: UV-A and UV-B radiation can have adverse
short and long term effects on the eyes and skin. Never look directly at a UV lamp that is
connected to a power source. Avoid UV skin exposure at all times.
DANGER - RISK OF INJURY: (a) Replace damaged cord immediately. (b) Do not bury cord.
(c) Connect to a grounded, grounding type receptacle only.
PLEASE REVIEW THE OWNER’S MANUAL IN ITS ENTIRETY AND HEED ALL SAFETY INFOR-
MATION. FAILURE TO FOLLOW THESE INSTRUCTIONS AND WARNINGS CAN RESULT IN
DEATH OR SERIOUS INJURY.
SAVE THESE INSTRUCTIONS
This Owner’s Manual contains specific precautions and symbols to identify safety related infor-
mation as described below. Please read them carefully and follow these precautions as indicated!
DANGER - Indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING - Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION - Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury.
NOTICE - Is used to address practices not related to physical injury.
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Table of Contents
Important Safety Instructions..................................................................................................1
Introduction..............................................................................................................................3
General Product Information...............................................................................................3
Ultra UV2System Sizing.....................................................................................................3
Installation..............................................................................................................................4
Locating The Ultra UV2Unit................................................................................................4
Mounting the UV Unit on a Solid Base.................................................................................5
Installing Inlet/Outlet Unions...............................................................................................5
Plumbing The Ultra UV2Unit...............................................................................................5
Typical Plumbing With and Without Bypass...................................................................6
Parallel Plumbing With and Without Bypass..................................................................7
Mutiple Port Plumbing for 3 Lamp Units With and Without Bypass.................................7
Electrical Wiring.................................................................................................................8
Plug In 120V 50/60Hz Ultra UV2Units.........................................................................8
Hard Wired 120/230V 50/60Hz Ultra UV2Units............................................................9
Electrical Bonding.......................................................................................................9
System Start-Up...................................................................................................................10
Pressure Switch...............................................................................................................10
Water Chemical Balance..................................................................................................10
Normal Operation.............................................................................................................11
Winterize/Service Operation..............................................................................................11
Maintenance.........................................................................................................................12
Winterization of Your Ultra UV2Unit...................................................................................12
Quartz Tube Maintenance.................................................................................................13
Scheduled UV Lamp(s) Replacement.................................................................................15
FAQs.....................................................................................................................................16
Troubleshooting....................................................................................................................17
Identifying and Correcting System Problems......................................................................17
Specification Notice.........................................................................................................19
Limited Warranty..............................................................................................................19
Head Loss Curves............................................................................................................20
Replacement Parts................................................................................................................21
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Introduction
WARNING - The Ultra UV2unit is designed for use in swimming pools, spas, fountains, water
features, waterfalls, fish ponds and the like. IT IS NOT DESIGNED FOR USE IN POTABLE (DRINK-
ING) WATER INSTALLATIONS. Use of this product in applications other than those indicated
above will void your warranty and could be harmful to your health or the health of others.
General Product Information
Water circulates through the Ultra UV2chamber and around the quartz tube where the UV-C lamp(s)
(1 to 3 lamps depending on the model) are housed. The UV-C lamp emits a light wave spectrum
(253.7 nm wavelength) to immediately inactivate 99.9% of micro-organisms such as Crypto, Giar-
dia, other single celled waterborne microorganisms and algae which are resistant to chlorine. This
provides a cleaner, clearer swimming environment with zero harmful by-products and dramatically
reduces the amount of chlorine needed to maintain an adequate level of residual sanitizer. The Ultra
UV2 unit has been sized to produce these important UV rays in the same intensity as is required for
Class A potable drinking water, which is 30,000 micro watts/cm2 (30 mJ). Refer to the table on page
4 to determine the Ultra UV2 Part Number needed for your application. Please note the minimum
and maximum flow rates for each Ultra UV2 lamp configuration.
CAUTION - Do not use this unit for potable (drinking) water sanitation.
Ultra UV2 System Sizing
In order to ensure that your Ultra UV2 unit functions with the proper water exposure time to achieve
the desired water sanitation, it is important to provide the proper water flow rate through the Ultra
UV2 unit. If water passes through the unit too quickly, the microorganism’s exposure time to the UV
lamp(s) produced rays will not be sufficient to obtain the desired rate of sanitation. Please note that
the minimum posted flow rate must be met or exceeded to ensure proper system perfor-
mance. The water flow rate through the UV unit is governed by the piping of your water vessel and
the size and output of your circulation pump. Consideration to the application for the UV unit must
be determined. Fish ponds, as an example, have different requirements than swimming pools, spas,
water features, fountains, or waterfalls, as noted elsewhere in this manual.
Swimming pools and similar water vessels are simple to calculate. See table on page 4. NOTE: All
capacities are nominal. Multiple Ultra UV2 units installed in parallel can be used for flow rates be-
yond those specified herein (see page 7).
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Pool, Spa, Fountain, Water Feature And Water Fall Sizing Chart
Part Number
Minimum
Flow Rate
GPM /
(m3/hr)
Maximum
Flow Rate
GPM /
(m3/hr)
Max. Pool
Volume 12 Hr.
Turnover
Gallons /
(m3/hr)
Max. Pool
Volume 8 Hr.
Turnover
Gallons /
(m3/hr)
Minimum
Operating
Pressure
psi / bar
Maximum
Operating
Pressure
psi / bar
004-422-2025-00
(Hard Wired 120V/230V 1 Lamp)
004-422-2021-00
(Plug In 120V 1 Lamp)
10 / 2.27 46 / 10.4 33120 /
125.4
22080 /
83.6 5 / 0.345 50 / 3.45
004-422-2026-00
(Hard Wired 120V/230V 2 Lamps)
004-422-2022-00
(Plug In 120V 2 Lamps)
20 / 4.54 80 / 18.2 57600 /
218.0
38400 /
145.4 5 / 0.345 50 / 3.45
004-422-2027-00
(Hard Wired 120V/230V 3 Lamps)
004-422-2023-00
(Plug In 120V 3 Lamps)
*30 /
6.81
*130 /
*29.5
93600 /
354.3
62400 /
236.2 5 / 0.345 50 / 3.45
*Header size should be 2½" or 3" and split to two 2" pipe headers at the inlet and outlet connections.
Installation
NOTICE - The first step in starting your installation is to inspect the Ultra UV2 unit for damage,
paying close attention to the quartz tube.
Locating the Ultra UV2 Unit
Your unit can be installed indoors or outdoors. When consider-
ing the location for your Ultra UV2 unit, keep it close to your
power source. Check the silver product label for the voltage of
the unit. The Ultra UV2 unit will need to be powered from either
a 120V/15A/50/60Hz or 230 V/15A/50/60Hz electrical circuit
(which MUST match the unit power requirement noted on the
silver product label on the Ultra UV2 unit). DO NOT CONNECT
TO ELECTRICAL POWER NOT SPECIFIED FOR YOUR UNIT.
Plug in units must be installed on a GFCI outlet. The GFCI must
be outdoor rated if installed outdoors. Hard Wired Ultra UV2
units can be wired for 120V or 230V.
WARNING - DO NOT CUT OFF corded plug from the
120V Ultra UV2 units and hard wire it. This does not meet
the U.L. installation method and voids the U.L. listing.
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Power Requirements
(Silver Product Label)
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Mounting the UV Unit on a Solid Base
Before you make the permanent plumbing connections, be sure the Ultra UV2 unit is on a solid level
base with aligned plumbing connections. Make sure there is ample space above the unit for lamp
replacement. After making your plumbing connections, anchor the unit to the base using the four
¼” mounting holes. FAILURE TO PROPERLY SECURE THE UNIT MAY CAUSE NOISE OR VIBRATION.
Installing Inlet/Outlet Unions
The Ultra UV2 unit comes with female socket glue-in inlets and outlet openings. ABS to PVC mul-
tipurpose glue and appropriate primer must be used to glue fittings into the Ultra UV2 body. The 4
outlets (top) and 4 inlets (bottom) provide the most versatile piping alternatives for the installer. 1 and
2 lamp units include two unions for plumbing inlet & outlet pipes. 3 lamp units include four unions
for plumbing inlet and outlet pipes as shown on page 7.
NOTE: To install the union onto the Ultra UV2 unit, glue and insert the union spigot end into the inlet
and outlet opening selected. Then, using the six plugs provided, glue the plugs into the remaining
unused plumbing openings. Hand tightening the union nuts until snug is sufficient. DO NOT OVER
TIGHTEN. Over tightening may break the molded plastic parts of the union.
NOTICE - 24 hour cure time is required before pressure can be applied to the Ultra UV2 unit.
Plumbing the Ultra UV2 Unit
All plumbing methods are illustrated with and without the bypass option. Your Ultra UV2 unit will need
to be plumbed into the circulation system. The Ultra UV2 unit must be installed directly after the filter.
Installing a bypass is not recommended (see page 6).
NOTICE - An improperly used bypass installation may not meet the minimum required flow
rate and could potentially damage the Ultra UV2 unit.
NOTICE - Do not plumb the Ultra UV2 with a bypass unless absolutely needed. Failure to fol-
low the instructions can result in damage to the Ultra UV2 that is not covered by the warranty.
DANGER - Turn off the power at the main source before disconnecting or connecting the
Ultra UV2.
NOTICE - Using the supplied unions is strongly recommended.
Gluing Piping to the UV Unit
Two Inlet/Outlet unions are supplied on 1 & 2 lamp units and 4 unions are supplied on 3 lamp units.
Your PVC supply piping should be glued into the union tail pieces using an appropriate primer and
ABS to PVC cement. Inlet piping should be supported and should not rest solely upon the unions,
to avoid stressing or breaking the unions. Allow the glue to set following the glue manufacturers
recommendations before pressure testing. A minimum of 24 hours is recommended. Maximum test
pressure for the Ultra UV2 is 50 PSI / 3.45 BAR as noted on the silver label on the unit. If local codes
require the pressure test to be higher than the max operating pressure on the silver label, use the
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bypass (if the unit is plumbed with a bypass) to ensure that the Ultra UV2 is at or below the max
operating pressure.
A. Plumbing the Ultra UV2 Unit with Optional Bypass Valve
Installing a bypass is not recommended and should only be considered:
1. To allow for removal of the UV unit for winterization, servicing, repairs, or replacement,
while still allowing water to flow through the system. Before bypassing the Ultra UV2 for
removal, turn off all pumps and allow the pool system’s pressure to drop to zero.
2. If system pressure testing above 50 psi is required (max Ultra UV2 pressure is 50 psi /
3.45 bar).
B. Installing Optional Flow Switch if the Top of the Unit is Below Water Level
The pressure switch can always be on if the Ultra UV2 unit is plumbed below water level. To
prevent damage to the unit and its surroundings, an optional flow switch must be installed. If
the Ultra UV2 unit is plumbed on a bypass, the optional 2 inch Flow Switch (part #004-402-
0010-00 for 230V or part #004-421-3824-00 for 120V), must be on the outlet side of the
Ultra UV2 unit and plumbed after the two way valve and before the tee into the return line.
Please refer to the instructions supplied with the flow switch for plumbing and wiring.
Typical Plumbing With and Without Bypass
The inlet(s) is at the bottom of the unit and the outlet(s) at the top. The maximum operating pressure
for the Ultra UV2 is 50 PSI / 3.45 BAR. The minimum operating pressure is 5 PSI / .345 BAR. Please
refer to the silver label on the unit for maximum operating pressure.
Filter
Pump
To Heater
or Pool
A. Optional Bypass
fully closed
B. Optional Flow
Switch
A. Optional Bypass Valves fully
open into Inlet Port and from
the Outlet Port
This pipe does not exist if bypass
valve is not installed.
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6

Parallel Plumbing With and Without Bypass
Plumbing Ultra UV2 units in parallel for large bodies of water with high flow rates.
Multiple Port Plumbing for 3 Lamp Units With and Without Bypass
Ultra UV2 3 lamp units require 2 inlets and 2 outlets be plumbed.
To Heater
or Pool
Filter
Pump
Top
View
A. Optional Bypass
Valves fully open
into Inlet Port and
from the Outlet
Port
A. Optional bypass
fully closed. This
pipe does not exist
if bypass valve is
not installed
B. Optional Flow
Switch
To Heater
or Pool
2" Plumbing
(2½" or 3" for all
other plumbing)
Pump
Filter
In Out
Out
In
To Heater
or Pool
A. Optional Bypass Valves fully
closed in normal operation. B. Optional Flow
Switch
A. Outlet fully
open
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Electrical Wiring
WARNING - Grounding. This product must be grounded. If it should malfunction or break
down, grounding provides a path of least resistance for electrical current to reduce the risk
of electric shock. Plug in models are equipped with a cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is
properly installed and grounded in accordance with all local codes and ordinances.
DANGER - Improper connection of the equipment-grounding conductor can result in a risk
of electrocution. Check with a qualified electrician or service personnel if you are in doubt as to
whether the outlet is properly grounded. Do not modify the plug provided with the product - if
it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use any
type of adapter with the product.
DANGER - Ground Fault Circuit Interrupter Protection. To comply with the national electri-
cal code (NFPA 70) and to provide additional protection from the risk of electric shock, this unit
should only be connected to a receptacle that is protected by a ground circuit interrupter (GFCI).
The electrical power rating for your Ultra UV2 unit is shown on the silver label located on the outside
of the unit (shown in the image on page 4). Make sure the supplied power meets the electrical re-
quirements. Connecting any power than that listed on the rating label will damage the unit and will
VOID your limited warranty.
Plug In 120V 50/60Hz Ultra UV2 Units
1. A properly rated ground fault circuit interrupter must be installed in the electrical outlet serving
the Ultra UV2. Check your local and national electrical codes.
2. Connect the included 3-plug grounded NEMA plug to an outlet protected by a ground fault
circuit interrupter.
3. Connect the electrical bonding per instructions shown on the following page.
WARNING - Do not cut the plug off the electrical cord and connect it directly to a 120V
power source. If this is done your warranty is voided and the U.L. listing is invalidated.
WARNING - Should the electrical cord become frayed or damaged in the future, unplug it
from the power receptacle and replace it immediately.
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8

Hard Wired 120/230V 50/60Hz Ultra UV2 Units
NOTICE - Have this work done by a licensed
electrical technician.
1. Install the conduit into the seal-tight connector.
2. Lift the grommet from the mounting plate and
feed the black, white, and green wires (Fig. 2).
Use the supplied tube of silicone and cover the
wires at the junction of the conduit connector
(Fig. 3). Reinstall the grommet to the mounting
plate.
3. Attach one power leg (most likely black) to the
upper right position of the terminal block. Attach
one power/neutral leg (most likely white) to the
lower right position of the terminal block (Fig. 4).
NOTE: The terminal block is sized to accept a
spade terminal for 18-22AWG wire.
4. Cut the ground wire to length and attach an 18-
22 AWG ring terminal. Remove the nut from the
left ground post. Place the ring terminal over the
ground post. Reattach the nut. See Fig. 5.
WARNING - Failure to silicone the wires in the
connector could result in water from a leak in the
unit leaking down the conduit and causing non-
warranted damage to other components.
Electrical Bonding
Locate the bonding lug next to the power cable (Fig.
1). To reduce the risk of electric shock, this terminal
must be connected to the bonding lug in the electrical
supply service panel with a continuous copper wire
equivalent in size to the circuit conductors supplying
this equipment. To reduce the risk of electric shock,
connect the local common bond grid in the area of the
pool or spa to this terminal with an insulated or bare
copper conductor per national and local codes. The
electrical installation is now complete.
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Bonding Lug
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
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