Parker Pneumatic CCJ1-1S Series Installation and maintenance instructions

Installation
Valve should be installed with reasonable accessibility for service
whenever possible - repair service kits are available. Keep pipe or
tubing lengths to a minimum with inside clean and free of dirt and
chips. Pipe joint compound should be used sparingly and applied
only to the male pipe - never into the female port. Do not use PTFE
tape to seal pipe joints - pieces have a tendency to break off and
lodge inside the unit, possibly causing malfunction.
Valve is subbase mounted. All air connections are to the subbase
so that the valve body and solenoid assembly can be removed as a
unit without disturbing the piping. Bottom and side ported, and/or
bottom ported subbases can be obtained.
Cylinder speed can be controlled by installing a Sandwich Flow
Control section between the valve body and subbase. See
Installation
& Service Instructions form V-241
for detailed information.
Factory Pre-Lubrication - All valves are pre-lubricated at assembly
with a petroleum based grease. Filtered and lubricated air is
necessary for maximum valve life and minimum maintenance.
Valve Operation
These valves are designated for side ported, subbase mounting.
CCJ1 - Single Solenoid:
Solenoid De-energized - Port “A” is connected to port “02”, port “B”
to port “01”. When solenoid is energized, port “A” connects to port
“01”, port “B” to port “02”.
Because of the area-balanced construction of the spool, either port
“A” or port “B” may be used as the inlet supply port.
CCJ11 - Double Solenoid:
Solenoid 1 Last Energized - Port “A” is connected to port “02”, Port
“B” is connected to Port “01”.
Solenoid 2 Last Energized - Port “A” is connected to Port “01”, Port
“B” is connected to Port “02”.
Because of the area-balanced construction of the spool, either Port
“A” or Port “B” may be used as the inlet supply port.
Introduction
Follow these instructions when installing, operating, or servicing the
product.
Application Limits
These products are intended for use in general purpose compressed
air systems only.
Operating Inlet Pressure Range:
kPa psig bar
Maximum 1030 150 10.3
Also suitable for vacuum service.
Ambient Temperature Range: -18°C to 71°C (0°F to 160°F)
Voltage Range: Rated Voltage +10%, -15%
Symbol
CCJ1 - Single Solenoid CCJ11 - Double Solenoid
AB
02 01
21
AB
02 01
Installation & Service Instructions
V285EP
CCJ1-1S, CCA1-1S, CCC1-1S, CCJ11-1S,
CCA11-1S, & CCC11-1S Series Valves
ISSUED: December, 2003
Supersedes: May, 2003
Doc.# V-285EP, ECN# 030951, Rev. 6
Pneumatic Division
Richland, Michigan 49083
!
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
!
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation,
its subsidiaries and authorized distributors provide product and/or
system options for further investigation by users having technical
expertise. It is important that you analyze all aspects of your application,
including consequences of any failure and review the information
concerning the product or systems in the current product catalog. Due
to the variety of operating conditions and applications for these products
or systems, the user, through its own analysis and testing, is solely
responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements
of the application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject
to change by Parker Hannifin Corporation and its subsidiaries at any
time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.

Service Procedure
!
Caution: Disconnect electrical supply to the unit. Shut off
air supply and exhaust pressure trapped within the unit
before servicing.
Servicing Valve & Solenoid Assemblies:
Remove the four mounting screws to detach the solenoid cover
assembly from the solenoid conduit plate. Lift the solenoid cover off
from the conduit plate. Be careful not to lose the plunger return
spring or the thrust washer. The plate is removed from the valve
body assembly by removing 4 flat head screws. To remove the
spool, spool guides, and seals from the body, either remove the
remaining conduit plate (double solenoid) or remove the end plate
(single solenoid). The end plate is secured to the body with four flat
head screws (not shown in figure). Gently press or pull on the
spool’s “pin” until the spool slides out of the body. The spool guides
may be removed by pulling axially on the radial holes drilled in the
spool guide. Be careful not to scratch the sealing surfaces or cut the
seals.
Thoroughly clean the valve body bore and spool guides, and inspect
for possible nicks, scratches, and material imperfections. Lightly
lubricate the spool’s sealing surfaces using a non-detergent hydro-
carbon based oil or grease. Replace any o-rings or other seals if
they are damaged. See Service Kits & Parts Available section.
Assembly of unit is the reverse of disassembly. (It is best to position
the solenoid in its up-right position on the conduit plate and then
place the solenoid cover over the solenoid.) Apply from 1.1 to 1.4
Nm (10 to 12 in-lb) of torque to the flat head screws, and tighten the
pan head mounting screws from 1.7 to 2.0 Nm (15 to 18 in-lb) of
torque. If body is removed from base, torque mounting screws to
11.3 to 14.1 Nm (100-125 in-lb) of torque when reassembling.
If you have questions concerning how to service this unit, contact
your local authorized dealer or your customer service representative.
CCJ1-1S, CCA1-1S, CCC1-1S, CCJ11-1S, CCA11-1S, & CCC11-1S Series Valves V-285EP
Maintenance & Trouble Shooting Hints
Noisy Solenoid:
1. Check voltage and hertz ratings of main electrical source. This
must agree with the solenoid rating.
2. Inspect solenoid plunger bar and mating frame laminations for
damaged contact surfaces, and dirt particle contamination.
3. Check solenoid holddown spring for distortion, deterioration,
and excessive wear.
4. Check spool for peened and/or flared condition.
5. Check solenoid plate, and solenoid cover mounting screws for
looseness.
Air Leakage Through Exhaust Ports:
1. Check for internal leakage in cylinder being operated by valve.
2. Check spools’s center sealing surfaces for nicks, cracks, peeling
and/or delamination.
3. Check for missing, damaged, swollen, or incorrectly assembled
o-rings and gaskets.
4. Check spool guide and body bore for nicks, scratches, and dirt
particles.
5. Check body to base gaskets for damage or improper assembly.
Replace worn or damaged parts. Reassemble and test unit.
Service Kits & Parts Available
Valve Body Service Kit Single Sol. Double Sol.
(consists of items #1, 2, 3, 4, 5, & 6) PL503000 PL503200
Valve Body Assembly PL3260B PL3250B
Solenoid Assembly P69728** P69728**
Integral Flow Control Kit (sandwich) PL504000 PL504000
Solenoid Identifications & Specifications:
Solenoid Assembly 60 Hz AC 50 Hz AC
P6972801 120 —
Valve depicted with flow control;
single and double solenoid
AB
1
2
AB
543
43
6
1
2
CCJ1 - Single Solenoid CCJ11 - Double Solenoid