Parker IQAN-G11 User manual

IQAN-G11
Instruction book
Publ no HY33-8416-IB/UK
Edition 2016-05-09

ii
Contents
Instruction book, IQAN-G11
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Compliance with FCC/IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Start-up, maintenance, and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Quick start guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Getting started with remote diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
IQANdesign set up for IQAN-G11 support. . . . . . . . . . . . . . . . . . . . . . . . 4
4 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Bluetooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
System Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Markings and approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting the IQAN-G11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connector pin assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connecting of Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Polarity reversal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CAN connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starting the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Prepare for system start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Start the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
IQAN-G11 Technical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Environmental ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Bluetooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
LED messages and actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
LED indicators showing different IQAN-G11 modes . . . . . . . . . . . . . . . 16
Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dimensioning of the IQAN-G11 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1
Safety symbols
1 Introduction
Instruction book, IQAN- G11
1 Introduction
These instructions are to be used as a reference tool for the vehicle manufacturer’s
design, production, and service personnel.
The user of these instructions should have basic knowledge in the handling of
electronic equipment.
Safety symbols
Sections regarding safety, marked with a symbol in the left margin, must be read and
understood by everyone using the system, carrying out service work or making changes
to hardware and software.
The different safety levels used in this manual are defined below.
WARNING
Sections labeled WARNING with a caution symbol in the left margin, indicate that a
hazardous situation exists. If precautions are not taken, this could result in death, injury,
or property damage.
NOTICE
Sections labeled NOTICE with a notice symbol in the left margin, indicate there is
important information about the product. Ignoring this could result in less than optimal
performance, or damage to the product.
Compliance with FCC/IC
This equipment complies with FCC radiation exposure limits set forth for an
uncontrolled environment and meets the FCC radio frequency (RF) Exposure
Guidelines. This equipment has very low levels of RF energy that it deemed to comply
without maximum permissive exposure evaluation (MPE).
Contains transmitter FCC ID: VPYLBZY
This equipment complies with IC radiation exposure limits set forth for an uncontrolled
environment and meets RSS-102 of the IC radio frequency (RF) Exposure rules. This
equipment has very low levels of RF energy that it deemed to comply without
maximum permissive exposure evaluation (MPE).
Cet équipement est conforme aux limites d’exposition aux rayonnements énoncées pour
un environnement non contrôlé et respecte les règles d’exposition aux fréquences
radioélectriques (RF) CNR-102 de l’IC. Cet équipement émet une énergie RF très
faible qui est considérée conforme sans évaluation de l’exposition maximale autorisée.
Contains IC: 772C-LBZY
Contact the manufacturer if there is anything you are not sure about or if you have any
questions regarding the product and its handling or maintenance.
The term "manufacturer" refers to Parker Hannifin Corporation.

2
Operation
2 Precautions
Instruction book, IQAN- G11
2 Precautions
Work on the hydraulics control electronics may only be carried out by trained
personnel who are well-acquainted with the control system, the machine and its safety
regulations.
WARNING
Make sure that you have sufficient knowledge before designing, modifiying or
servicing the control system.
Read the relevant sections of this document before conducting any work on the control
system.
WARNING
This product is not field repairable.
NOTICE
As much as possible of the welding work on the chassis should be done before the
installation of the system. If welding has to be done afterwards, the electrical
connections on the system must be disconnected from other equipment. The negative
cable must always be disconnected from the battery before disconnecting the positive
cable. The ground wire of the welder shall be positioned as close as possible to the
place of the welding. The cables on the welding unit shall never be placed near the
electrical wires of the control system.
Operation
IQAN-G11 receives and transmits radio frequency energy while switched on.
Follow any special regulations and always switch off the IQAN-G11 wherever
forbidden, or when you suspect that it may cause interference or danger.
Disposal
Observe your local/national regulations when disposing the device and its package.
Start-up, maintenance, and diagnostics
For all personnel carrying out installation, commissioning, maintenance or
troubleshooting.
WARNING
Work on the hydraulics control electronics may only be carried out by trained
personnel who are well-acquainted with the control system, the machine and its safety
regulations.
Before you start,
Read section "Start-up", on page 13.
Additional information for service
Mounting and maintenance instruction book.

3
Start-up, maintenance, and diagnostics
2 Precautions
Instruction book, IQAN- G11
Additional information for diagnosing the system
For information, see Appendix B, on page 16, in this document.
NOTICE
It is required to download the operating system 4.01 or later to enable full functionality
of the IQAN-G11 in IQANdesign platform systems.

4
Getting started with remote diagnostics
3 Quick start guide
Instruction book, IQAN- G11
3 Quick start guide
Getting started with remote diagnostics
To use the IQAN-G11 you will also need the smartphone app, IQANsync.
The IQAN-G11 can be used in either on-site or remote modes.
Tools
• IQAN-G11 Bluetooth®adapter hardware from Parker.
• Smart phone or tablet with internet connectivity.
• IQANsync app, available to download from AppStore. (Android version under
development)
• IQANconnect service subscription (for remote diagnostics mode)
Before starting your on-site short range operations, be sure your IQAN-G11 is installed
in the IQAN system and powered.
NOTICE
Refer to the User Manual, HY33-8416-UM/UK for detailed information on using the
IQAN-G11 with your mobile device, the IQANsync app and IQANconnect.
IQANdesign set up for IQAN-G11 support.
To use an IQAN-G11, you must add it in the application and connect it to the diagnostic
bus (available from IQANdesign 4.01 and later).
Add IQAN-G11 to diagnostics bus in IQANdesign.
Security settings for Master display units should be set up to:
• "ask user" for remote connection and remote stop
Operators can acknowledge the request for a remote diagnostics connection when it is
safe and convenient.
Set security property to "ask user" to use IQAN-G11 and IQANconnect.

5
Getting started with remote diagnostics
3 Quick start guide
Instruction book, IQAN- G11
Security settings for Master units without a display need to be set up to:
• always allow remote connection and remote stop, or
• to have a digital channel that detemines when it is safe to allow a remote connec-
tion.
Without a display operators cannot acknowledge the ”ask user” alternative.
Set security property to always allow use of IQAN-G11 and IQANconnect in IQANdesign.
NOTICE
The "always" option is not the most secure example, for better security it is
recommended to use an input to allow a remote stop.

6
General
4 Product description
Instruction book, IQAN- G11
4 Product description
General
The IQAN-G11 is a Bluetooth dongle that works with the MD4, MD3, MC4, MC3 and
MC2 master modules in IQANdesign (4.00 or later) platform control systems.
The IQAN-G11 is designed to transmit wireless diagnostic data from the IQAN system
to a smartphone with IQANsync or a tablet with IQANrun.
The IQAN-G11 module.
System overview
The IQAN-G11 in a typical system.
The gateway module, IQAN-G11, is the wireless diagnostic unit in an IQAN system.
All IQAN-G11 devices are equipped with Bluetooth.
Communication
The communication interfaces are used for uploading/downloading applications or
diagnostics and typically communicate with an IQAN master module.
CAN
The IQAN-G11 has 1 CAN interface. It is located in the Deutsch DT 4 pin connector
and is used to interface with IQAN master modules (e.g. IQAN-MD4).
Bluetooth
The IQAN-G11 has an embedded Bluetooth 4.0 low energy, and is suitable for use with
a smartphone with IQANsync or tablet with IQANrun.

7
Communication
4 Product description
Instruction book, IQAN- G11
System Diagnostics
The IQAN-G11 has 1 bi-color LED light on front surface indicating system status and
dongle status.
Location of status LED.
For more information about the status and error messages, see Appendix B, on page 16.
status led

8
Communication
5 Markings and approvals
Instruction book, IQAN- G11
5 Markings and approvals
Declaration of Conformity

9
Mounting the IQAN-G11
6 Mounting
Instruction book, IQAN- G11
6 Mounting
Mounting the IQAN-G11
The IQAN-G11 should be mounted with the connector facing down. Fastening method
is flange mounting with 2 bolts.
NOTICE
The IQAN-G11 module should be mounted according to the following instructions:
• Locate the module eliminating the risk for the cabling to be folded, crushed or dam-
aged in any way. Ensure the cabling cannot pull, twist or induce sideload on the con-
nector.
• Locate the module so that physical impact is avoided.
• Locate the module so that air can circulate to eliminate excess heat. Ensure that no
external heat, e.g. from the engine or heater, is transferred to the module.
• Locate the module to protect it from pressure washing and water directly spraying
on the connector or similar.
• Locate the module so the LED is visible.
Mounting orientation of the IQAN-G11.
NOTICE
The IQAN-G11 module must not be placed in any marine related or similar
continuously damp environment without external protection.

10
Connector
7 Installation
Instruction book, IQAN- G11
7 Installation
Connector
Connector pin assignments
Connector kit Parker no. 5031113
Housing DT06-4S
Wedge W4S
Sockets 1062-16-0122
Logical
Symbol
Pin
No.
(I)nput or
(O)utput
Function description
and/or Signal name(s)
-BAT 1 - Power supply, negative ground
+BAT 2 - Power supply, positive
CAN-L 3 - CAN low
CAN-H 4 - CAN high
4
3
1
2

11
Supply voltage
7 Installation
Instruction book, IQAN- G11
Supply voltage
WARNING
Before any installation of the IQAN system can take place, make sure the ignition lock
is turned off and the battery is disconnected.
Connecting of Supply Voltage
The supply voltage, should be within the operating range, see Appendix A, on page 14.
Connect the supply voltage to +BAT, position 2 and -BAT, position 1. Protect the
module by using a fuse. Requisite fuse level should be 1 A, fast (F).
Connecting the voltage supply.
NOTICE
Connect the dongle to the same power and ground as the IQAN master.
The power supply must be common to both the dongle and the master unit to ensure
trouble free communication. Most importantly, the ground connection (-BAT), must be
the same.
NOTICE
Do not use the chassis as the negative terminal.
Polarity reversal
The IQAN-G11 module is protected against power supply polarity reversal, provided
an external fuse, max 1 A (Fast) is being used.
If this fuse is not used, polarity reversal can damage the unit.
NOTICE
IQAN-G11 does not have load-dump protection and must be mounted within approx 2
meters from a unit with load-dump protection.
+ -
-BAT, pos.1
+BAT, pos. 2
1 A *
+BAT
-BAT
IQAN-G11
IQAN master
E-stop
* Symbol for disconecting switch for battery,
ignition lock and other fuses.

12
Communication
7 Installation
Instruction book, IQAN- G11
Communication
CAN connection
The IQAN-G11 has a CAN interface in its connector to communicate with IQAN
master modules to provide them with remote diagnostic capabilities.
The signals on the CAN connection terminals CAN-Low and CAN-High must match
the signals on the CAN terminals of the connected devices.
Connecting IQAN master to IQAN-G11.
NOTICE
A connection will be charged against your IQANconnect subscription whenever you
initiate communication with a system.
CAN termination
If the IQAN-G11 is located at the end of the CAN bus, it must have a termination
resistor installed to terminate the bus.
Terminating IQAN master to IQAN-G11.
NOTICE
A terminating resistor of 120 ohms must be installed between the CAN-H and CAN-L
pins at the IQAN-G11 if it is located at the end of the CAN bus.
CAN-H
CAN-L
IQAN master
IQAN-G11
pos. 4
pos. 3
CAN-H
CAN-L
IQAN-G11
pos. 4
pos. 3 120 ohm

13
Start-up procedures
8 Start-up
Instruction book, IQAN- G11
8 Start-up
Start-up procedures
This chapter contains instructions for action to be taken in connection with the initial
start.
WARNING
Risk of injury!
If the control system is not fitted properly, the machine could move uncontrollably. The
machine’s engine shall not be started before the control system is completely fitted and
its signals are verified.
Starting the control system
Start the control system as follows:
• Prior to start, all modules and cables are to be fitted correctly.
• Check fuses, i.e. make sure that the supply voltage to the modules is equipped with
the correct fuse.
• Make sure that connections for supply voltage and return lines are correct in the
cable’s conductor joint.
• Make sure an emergency stop is installed.
The emergency stop should disconnect the supply voltage to all modules. Alterna-
tively, the emergency stop may also shut off the diesel engine or a dump valve, and
with that, depressurize the hydraulic system.
Prepare for system start
WARNING
Make sure no one is in dangerous proximity to the vehicle to avoid
injuries when it starts.
Prepare for the initial system start as follows:
• The engine for the hydraulic system’s pump shall be in off position.
• Make sure that all connectors are properly connected.
• Turn on the control system.
• Make sure that voltage is being supplied to all modules; the power/status diode shall
be illuminated on all modules. Also, make sure that the master is in contact with all
modules by reading the master’s display.
• Make sure the emergency stop is functioning properly.
Start the system
Start the system as follows:
• Start the engine for the hydraulic system’s pump, assuming that the above men-
tioned inspections have been carried out and shown correct values.
• Calibrate and adjust input and output signals according to the instructions related to
the master menu system and check each and every output function carefully.

14
IQAN-G11 Technical Overview
Appendix A
Instruction book, IQAN-G11
Appendix A
IQAN-G11 Technical Overview
Absolute Maximum Ratingsa
a.The “Absolute Maximum Ratings” table lists the maximum limits to which the device can be sub-
jected without damage. This doesn´t imply that the device will function at these extreme con-
ditions, only that, when these conditions are removed and the device operated within the
“Recommended Operating Conditions”, it will still be functional and its useful life won’t have been
shortened.
Parameter
Limit values
Unit Remark
min. typ. max.
Ambient temperature, TAOP – 40 +85 °C
Storage temperature, TAST – 40 +105 °C
Voltage supply on +BAT 6.5 36 V Reverse polarity protected
with 1A fuse.
Voltage on any pin with
respect to -BAT
36 V
Environmental ratings
Parameter Remark
EMC
ISO 13309:2010/ISO 14982:2009, radiated emission
EN 55025:2008, 0.15-108 MHz, conducted emission
ISO 11452-4:2005, conducted susceptability
ISO 11452-2:2004, radiated susceptability
ISO 11452-2:2004, radiated susceptability
ISO 7637-2:2004, conducted transients susceptability
ISO 7637-3:2007, conducted transients susceptability
0.15-108 MHz, Class 1
1 - 200 MHz, 1 kHz, 80% AM, 150 mA
200-2000 MHz, 1kHz, 80% AM, 100 V/m
800-2000 MHz, PM 577 us / 4.6 ms, 60 V/m
Pulse 1, 2a, 2b, 3a, 3b, 4, Level 3; Pulse 5, Level 3
Level 3
ESD
ISO 10605:2008, operation
ISO 10605:2008, handling
15 kV, air
8 kV contact
8 kV contact
Mechanical environment
EN 60068-2-64:2008 Fh, randomvibration
EN 60068-2-29:1987 Eb, bump
15-1000 Hz, 11.6 Grms, 3x10 hours
40g, 6 ms, 1000 x 6 directions
Climate environment
IEC 60529:2001;DIN 40050 Part 9:1993, IP protection
IEC 60068-2-30:2005 Db, Damp heat cyclic
IEC 60068-2-78:2001 Cab, Damp heat steady state
IEC 60068-2-2:2007 Bb, Heat, operation
IEC 60068-2-2:2007 Bb, Heat, storage
IEC 60068-2-1:1993 Ab, Cold
IEC 60068-2-14:1984 Nb, Change of temperature
IP6K9K
+55°C, 95% RH, 6 cycles
+40°C, 93% RH, 21 days
+85°C, 16 hours
+105°C, 240 hours
-40°C, 16 hours
- 30°C to +55°C, 100 x 4 hours

15
IQAN-G11 Technical Overview
Appendix A
Instruction book, IQAN-G11
System
TA= +25 °C (unless otherwise specified)
Parameter
Limit values
Unit Remark
min. typ. max.
Weight 60 grams
Ambient temperature – 40 +85 °C
Voltage supply, VBAT 932V
Current consumption 17
10
mA @14 Vdc
@28 Vdc
Approvals
Parameter Remark
FCC (United States
IC (Canada)
CE (Europe)
E-mark
FCC ID: VPYLBZY
IC: 772C-VPZY
2004/108/EC
ECE regulation No. 10.05:2014,
Approval number E5 10 R-05273
Bluetooth
Parameter Remark
Bluetooth Bluetooth 4.0 LE (Bluetooth Smart)
Output power 0 dBm
Range
Normal up to 20m (in most cases 5 to 10m)
Data rate up to 70 Kbit/sec
CAN
Parameter Remark
CAN specification 2.0A and 2.0B
CAN bus speed 100 kbit to 500 kbit
Protection SCB, SCG

16
LED messages and actions
Appendix B
Instruction book, IQAN-G11
Appendix B
LED messages and actions
If an error is detected, a message will be presented on the LED.
WARNING
An error message could indicate that a hazardous situation exists. If precautions are not taken,
this could result in death, serious injury or major property damage.
LED indicators showing different IQAN-G11 modes
Status Flash (yellow)
Init 100 ms on
100 ms off
Waiting 100 ms on
2900 ms off
Connected 900 ms on
100 ms off
Error
code
Error Primary Flash (red)
Error category
Secondary Flash (yellow)
Error description
3:1 CAN, no contact
3:4 CAN error (bus off)
4:1 Internal error/OSE
4:2 Internal error/G11

17
Dimensioning of the IQAN-G11 module
Appendix C
Instruction book, IQAN-G2
Appendix C
Dimensioning of the IQAN-G11 module
30,0
72,5
37,6
2,1
27,75
Unit = mm

For latest information visit our website www.iqan.com Information in this instructionbook is subject to change without notice
Parker Hannifin
Electronic Controls Division
SE-435 35 Mölnlycke
Sweden
Tel [phone]
Fax [phone]
www.parker.com
Parker Hannifin
Electronic Controls Division
1651 N. Main Street
Morton, IL 61550
USA
Tel [phone]
Fax [phone]
Publ no HY33-8416-IB/UK
Edition 2016-05-09