Parker 598P Instructions for use

ENGINEERING YOUR SUCCESS.
598/599P
External Stack
HA500841 Issue 3
Application Manual
aerospace
aerospace
climate control
climate control
electromechanical
filtration
filtration
fluid & gas handling
fluid & gas handling
hydraulics
hydraulics
pneumatics
pneumatics
process control
process control
sealing & shielding
sealing & shielding
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598/599P External Stack
Controller
DC Digital Drive
Copyright Parker Hannifin Limited 2012
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form
or by any means to persons not employed by a Parker Hannifin Manufacturing Limited company without written
permission from Parker Hannifin Manufacturing Limited. Although every effort has been taken to ensure the
accuracy of this document it may be necessary, without notice, to make amendments or correct omissions. Parker
Hannifin Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting therefrom.
WARRANTY
Refer to Parker Hannifin Manufacturing Limited Terms and Conditions of Sale. These documents are available on
request at www.parker.com
Parker Hannifin Manufacturing Limited reserves the right to change the content and product specification without
notice.
Application Manual
HA500841 Issue 3
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Cont. 1
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED
HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and
authorized distributors provide product or system options for further investigation by users having
technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection
of the system and components and assuring that all performance, endurance, maintenance,
safety and warning requirements of the application are met. The user must analyze all aspects of
the application, follow applicable industry standards, and follow the information concerning the
product in the current product catalogue and in any other materials provided from Parker or its
subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or
system options based upon data or specifications provided by the user, the user is responsible for
determining that such data and specifications are suitable and sufficient for all applications and
reasonably foreseeable uses of the components or systems.
Requirements
IMPORTANT Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment
described herein, or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from
the equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own information)
Unit used as a:
(refer to "Certification")
οComponent
οRelevant Apparatus Unit fitted: Enclosure
Application Area
The equipment described is intended for an industrial (non-consumer) user, for the control of an external thyristor
controlled bridge.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified
person is someone who is technically competent and familiar with all safety information and established safety
practices; with the installation process, operation and maintenance of this equipment; and with all the hazards
involved.
Product Warnings
Caution
Risk of electric shock
Caution
Refer to documentation
Earth/Ground
Protective Conductor
Terminal
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Cont. 2
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to
rotating machinery and high voltages.
2. The equipment must be permanently earthed due to
the high earth leakage current, and the drive motor
must be connected to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before
working on the equipment. Be aware that there may
be more than one supply connection to the drive.
4. There may still be dangerous voltages present at
power terminals (motor output, supply input phases,
DC bus and the brake, where fitted) when the motor
is at standstill or is stopped.
5. For measurements use only a meter to IEC 61010 (CAT
III or higher). Always begin using the highest range.
CAT I and CAT II meters must not be used on this
product.
6. Allow at least 10 minutes for the stack controllers
capacitors to discharge to safe voltage levels (<50V).
Use the specified meter capable of measuring up to
1000V dc & ac rms to confirm that less than 50V is
present between all power terminals and between power
terminals and earth.
7. Unless otherwise stated, this product must NOT be
dismantled. In the event of a fault the drive must be
returned. Refer to "Routine Maintenance and Repair".
WARNING! -Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
•Never perform high voltage resistance checks on the
wiring without first disconnecting the drive from the
circuit being tested.
•Whilst ensuring ventilation is sufficient, provide
guarding and /or additional safety systems to prevent
injury or damage to equipment.
•When replacing a drive in an application and before
returning to use, it is essential that all user defined
parameters for the product’s operation are correctly
installed.
•All control and signal terminals are SELV, i.e. protected
by double insulation. Ensure all external wiring is rated
for the highest system voltage.
•Thermal sensors contained within the motor must have at
least basic insulation.
•All exposed metalwork in the Drive is protected by basic
insulation and bonded to a safety earth.
•RCDs are not recommended for use with this product
but, where their use is mandatory, only Type B RCDs
should be used.
CAUTION!
APPLICATION RISK
•The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the
user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for
individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the stack controller may not operate as intended.
In particular:
•Stored energy might not discharge to safe
levels as quickly as suggested, and can still be present
even though the drive appears to be switched off
•The motor's direction of rotation might not be controlled
•The motor speed might not be controlled
•
The motor might be energised
The stack controller is a component within a drive or drive system that may influence its operation or effects under a fault
condition. Consideration must be given to:
•Stored energy •Supply disconnects •Sequencing logic •Unintended operation
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Cont. 3
598P/599P APPLICATION MANUAL
Contents
Overview ......................................................................................................... 1
Outline Drawing............................................................................................... 1
Electrical Installation ......................................................................................... 2
3-Phase Contactor ......................................................................................................2
Auxiliary Supply ..........................................................................................................2
Semiconductor Fuses...................................................................................................2
Current Transformers ..................................................................................................2
Heatsink Thermostats ..................................................................................................2
PROTECTION OF STACK CONTROL AND FEEDBACK WIRING ...................................3
THYRISTOR TRIGGER OUTPUT OPTIONS....................................................................3
1. Trigger Board Output Option .......................................................................3
2. Amplifier Output Option...............................................................................5
Power Connections........................................................................................... 6
Minimum Connection 4Q Stack Trigger Board Option ............................................6
Minimum Connection 2Q Stack Trigger Board Option ............................................7
Pulse Amplifier Connections 4Q Stack ....................................................................8
Power Amplifier Connections 2Q Stack...................................................................9
598/599P Set-up Procedure............................................................................ 10
Calibration Switch.....................................................................................................10
Armature Current Calibration....................................................................................10
Field Current Calibration...........................................................................................10
Armature Voltage Calibration....................................................................................10
Technical Specification.................................................................................... 11
Environmental Data ..................................................................................................11
Electrical Ratings .......................................................................................................11
Field Fusing ..............................................................................................................11
Thyristor Wiring .............................................................................................. 12
Standard Trigger Board Terminal Assignment ............................................................12
4 Quad ...............................................................................................................12
2 Quad ...............................................................................................................12
Optoisolator Trigger Board Terminal Assignment.......................................................13
4 Quad ...............................................................................................................13
2 Quad ...............................................................................................................13
Optoisolator Firing Board Terminal Layout and Dimensions.......................................14
Version 1 .............................................................................................................14
Version 2 .............................................................................................................15
Product Code ................................................................................................. 16
Legacy Product Code ................................................................................................17
CERTIFICATION ............................................................................................. 18
Europe......................................................................................................................18
CE Marking for the Low Voltage Directive (LVD) 2006/95/EC ...............................18
CE Marking for the EMC Directive 2004/108/EC..................................................19
EMC General Installation Considerations..............................................................19
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598P/599P Application Manual
Overview
The 598/9P External Stack Controller Assembly provides the Hardware necessary to interface the 590Plus
Control Door to an existing 3 Phase Stack assembly. The Design assumes that a Fully Controlled 3 Phase Six
Pulse Converter exists which is complete with Thyristor Suppression, Current Feedback, Temperature
Monitoring and Suitable Fusing.
The External Stack Controller Module provides: -
•Thyristor Firing Signals;
•Thyristor Firing Pulse Transformers;
•ACCT Feedback Rectification and Scaling;
•Armature Voltage Feedback Interface;
•Coding and Phase Rotation Interface;
•Mains Present Monitoring
•Heatsink Over-temperature Input;
•Field Power Modules and Input / Output Terminations;
•Field Current Monitoring and Scaling;
•All Standard 590Plus I/O Terminations.
Outline Drawing
F+ F- FL1 FL2
Thermostat
A+ A- L1 L2 L3
Auxiliary Supply
Firing Board
A1A2A3A4A5A6Th1Th2
ACCT HS Therm
ACCT &
Current
Rating (A)
Weight in Kg (lbs.)
Overall Dimensions
Fixing Centres
A
B
C
D
E1
60
10-14 (22-30) 250 (9.8) 415 (16.3) 180 (7.1) 200 (7.9) 400 (15.7)
120
15 (33.2) 250 (9.8) 445 (17.5) 180 (7.1) 200 (7.9) 400 (15.7)
Dimensions are in millimetres (inches)
120A
CD
A
B
E1
60A
CD
A
B
E1
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598P/599P Application Manual
Electrical Installation
3-PHASE CONTACTOR
An AC Line Contactor should be connected in series with the 3 Phase Power AC Supply to the Power Stack.
The Contactor does not switch current and should be driven via the Pilot Relay provided on the Power Board.
The Pilot Relay has a limited drive capability of 3 Amps and it is likely that the Inrush Current of the Contactor
used in this application will exceed this level and thus an intermediate Slave Relay should be fitted which is
controlled directly by the Drive with Contacts of this Slave Relay used to Close the Main Contactor. If the use
of a DC Contactor is preferred the coil should be controlled by a Slave Relay as previously described however
it is important to connect an Auxiliary Contact from this DC Contactor into the Enable Input of the Drive
Module on Control Board Terminal C5 to guarantee the correct sequencing of the Control Circuits.
AUXILIARY SUPPLY
The Controller needs an Auxiliary Supply to provide the Power for the Control Electronics Power Supplies and
the Slave Relay Coil. This should be a Single Phase AC Supply in the range 110Vac to 240 Vac 50/60 Hz. The
Electronic Power Supply Circuitry will function over this range without difficulty however the Pilot Relay uses
this supply to drive the Slave Contactor; hence the Auxiliary Supply Voltage should be tailored to suit the
desired coil voltage of the Slave Relay.
When the 598/9P External Stack Controller is required to power a Motor Field with a current greater than 60
amps an Auxiliary Fan will be fitted to the module, this Fan will be either 100/120 Vac or 220/240 Vac
depending upon the Customer Order requirements.
SEMICONDUCTOR FUSES
Semiconductor Fuses should always be provided to protect the Power Thyristors under fault conditions. Where
Line Fuses are used the Coding and Mains Present should be connected to the Stack side of the Fuse to enable
the Mains Present to detect Fuse Failure and inhibit the Control Circuits. Where Limb Fuses are used Micro-
switches should be added to the Indicator Fuses to detect fuse failure and the resultant combined signal used to
disable the Controller via the Enable Input.
Semiconductor fuses must also be provided for the Field AC Supply to protect the Field Power Devices. These
fuses should be selected to limit the Fault I2t through the Device to within the Device Rating.
CURRENT TRANSFORMERS
The Drive Module relies upon Current Transformers to provide a measurement of the outgoing Armature
Current. The unit is designed to operate with Current Transformers with a ratio of 2000:1 and the Calibration
calculations and scaling will operate normally. Any other ratio of the Current Transformer will result in a
Calibration error in the Software, i.e. a 1000:1 CT will actually result in half the expected output current.
The Current Transformer, if not purchased from Parker SSD Drives, should have a core with a low magnetising
current to reduce the measurement error, and maximum output voltage of approximately 6 volts. Under normal
operation the output from the three Current Transformers is fed via a 3 phase rectifier to a fixed burden, thus
the output voltage under normal conditions is 1.1Vdc plus two diode volt drops. The Current Transformer
should cater for a worst case overload of 3 times Full Load Current or a maximum output of 3.3Vdc plus two
diode drops.
HEATSINK THERMOSTATS
Since most High Current Stack assemblies are force cooled, a Digital Input is provided on the External Stack
Module to shutdown the controller in the event of Cooling Failure or Heatsink over-temperature. The Input
Circuitry is operating at Control Signal voltage levels hence SELV and has no Safety Isolation. If Thermostats
are being used which are fitted to a “Live” Heatsink then the contacts of the Thermostats should be “anded”
together via relay logic and the Volt Free Contact of the Output Relay used to drive the Heatsink Over-
temperature Input. It is important to ensure that each individual Thermostat is capable of providing Basic
Isolation at the Stack Supply Voltage since the contacts will be connected to drive via the Output Relay which
itself provides the second level of Basic Isolation giving Double Isolation of the SELV circuitry.
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598P/599P Application Manual
PROTECTION OF STACK CONTROL AND FEEDBACK WIRING
Suitable fuse protection should be installed against faults in the armature voltage feedback wiring, against faults
in the line voltage sensing and against faults in the thyristor trigger firing circuits/wiring. These fuses should be
located at the external stack end of the wiring.
Fuses applied to the thyristor firing wires should be two-up (i.e. in each of the Gate and Cathode wires), and
should make use of twisted pair wiring either side of the fusing. The fuse current rating used for the thyristor
firing wires should be appropriate for the size of wires used, and yet rated at not less than 2A rms. The fuse
voltage rating should be appropriate for the external stack system voltage.
THYRISTOR TRIGGER OUTPUT OPTIONS
There are two options available to provide the triggering of the external stack thyristors:
1. Trigger Board Output Option
Trigger Board output option (product codes with ‘TP’ starting code block 3)
This option makes use of direct driven pulse transformers, locally mounted in the external stack
controller. It provides isolated drive signals that can be wired directly to the external stack thyristor
gate terminals (via appropriate fusing, see earlier).
There are two voltage ratings of this output option available:
500Vac rms (product codes with ‘23’ or ’53’ starting code block 2)
690Vac rms (product codes with ‘73’ starting code block 2)
The two voltage ratings of this output option have differing drive capabilities, and they are described
by the following typical drive parameters (onto a 2.5V load) and steady-state Voltage-Current
characteristics:
500Vac rms Option 690Vac rms Option
Initial Current Step 0.55A 0.35A
Initial Current Rise Time 0.3µs 0.3µs
Delay to Steady-State Current 3µs 6µs
Trigger Pulse Width 175µs 425us
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598P/599P Application Manual
Each semiconductor manufacturer provides a thyristor Gate Trigger Characteristic to allow the gate
drive to be designed.
The Voltage-Current characteristic of the gate trigger output should be plotted onto the thyristor Gate
Trigger Characteristic, and a check made to ensure that the curve passes through the Area of Certain
Triggering, with sufficient margin. It should be noted that the drive required is dependent on the
maximum rate of rise of current that will occur in the thyristor in the application, and on the minimum
temperature of operation.
Always consult the thyristor manufacturer if there is any doubt
whether the gate trigger output is compatible.
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5 of 20
598P/599P Application Manual
<10mm
The gate trigger output wiring is included for the 500Vac rms rated option, in the form of 3m long,
sleeved, twisted-pair cable assemblies, which plug into sockets on the Trigger Board assembly. The
sleeving is provided for both electrical and mechanical protection, and is rated at 600V.
The gate trigger output wiring is not included for the 690Vac rms rated option, the signals being made
available through 2-way terminal blocks on the Trigger Board assembly.
The terminal blocks should be tightened to a torque of 0.5Nm.
With this option, the wire used for the trigger connections must meet the following requirements:
Type Twisted-Pair
Size (each wire) 16AWG – 20AWG (0.5mm2– 1.5mm2)
Twist Rate 45 – 80 twists per metre
Minimum Rated Voltage Refer to external stack system voltage
Minimum Rated Temp. 105°C
Colouring Twin coloured, for gate and cathode identification
Secondary Outer Sleeving Required for the length of passage from trigger board terminal
blocks to the wire exiting the 598P/599P External Stack Controller.
Rated for the external stack system voltage, and 105°C operation.
Maximum Run Length 3m
Wire Grouping Run trigger wires as a bundled group, where possible.
[Suitable example wires (before twisting) would be type 1856 (for 600Vac rms operation) or type
22007 (for 690Vac rms operation), and example sleeving would be PVC-105-6, all from Alpha Wire]
The applied secondary outer sleeving should extend to within 10mm of the terminal block, to assure
correct insulation of the trigger wires as they exit the trigger board assembly (see below).
2. Amplifier Output Option
Amplifier output option (product codes with ‘AP’ starting code block 3).
This option makes use of separate Firing Amplifier Board assemblies (supplied), which can be fitted
close to the external stack thyristors, thus simplifying the wiring safety considerations. These
amplifiers require a separate 24Vdc power supply, but provide a higher output current capability for
larger thyristor driving.
The wiring from the Amplifier Option Terminal Board to the separate Firing Amplifier Boards is low-
voltage control wiring, and should be routed/treated as such in the system design.
WARNING
System Safety and Interlocks
The application should be designed such that all failure modes have been considered and the overall
system design fails safe.
This includes, but is not limited to, the loss of armature voltage or speed feedback and armature
current feedback. The enable input and/or coast stop could be used as part of this strategy for the
necessary safety interlocks.
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598P/599P Application Manual
Power Connections
Minimum Connection 4Q Stack Trigger Board Option
Thyristor Stack
590P External Stack controller
Thy 1 Thy 4 Thy 3 Thy 6 Thy5 Thy 2 Thy 7 Thy10 Thy9 Thy12 Thy11 Thy 8
Thy 1
Thy 4
Thy 3
Thy 6
Thy 5
Thy 2 Thy 7
Thy10
Thy 9
Thy12 Thy 8
Thy11
Field
Armature
A+ A- F-
F+
FL1
FL2
L2
L3
L1
A1
A2 A3 A4
A5
A6
S
S S
F
F
F
Current
Transformers
Line
Fuses
Heatsink Ther mostats
Heatsink Ther mostats
D8 D7 D6 D5
Aux iliary Supply Slave Relay
L
N
N
L1 L2 L3
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598P/599P Application Manual
Minimum Connection 2Q Stack Trigger Board Option
Thyristor Stack
591P External Stack controller
Thy 1
Thy 4
Thy 3
Thy 6
Thy 5
Thy 2
Thy 1
Thy 4
Thy 3
Thy 6
Thy 5
Thy 2
Field
Armature
A+
A-
F-
F+
FL1
FL2
L2
L3
L1
A1
A2 A3 A4
A5
A6
S
S
S
F
F
F
Current
Transformers
Line
Fuses
Heatsink Ther mostats
Heatsink Ther mostats
D8
D7
D6
D5
Aux iliary Supply
Slave Relay
L
N
N
L1 L2
L3
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598P/599P Application Manual
Pulse Amplifier Connections 4Q Stack
+24V
0V
C1 Signal
C2 +24V
Gate
+24V
0V
Gate
+24V
0V
C1 Signal
C2 +24V
Gate
+24V
0V
C1 Signal
C2 +24V
Gate
+24V
0V
C1 Signal
C2 +24V
Gate
+24V
0V
C1 Signal
C2 +24V
Gate
+24V
Signal
Thy1
+24V
Signal
Thy10
+24V
Signal
Thy3
+24V
Signal
Thy12
+24V
Signal
Thy5
+24V
Signal
Thy8
+24V
0V
Signal C1
+24V C2
Gate
+24V
0V
Signal C1
+24V C2
Gate
+24V
0V
Signal C1
+24V C2
Gate
+24V
0V
Signal C1
+24V C2
Gate
+24V
0V
Signal C1
+24V C2
Gate
+24V
0V
Signal C1
+24V C2
Gate
Signal+
Signal-
Thy7
Signal+
Signal-
Thy4
Signal+
Signal-
Thy9
Signal+
Signal-
Thy6
Signal+
Signal-
Thy11
Signal+
Signal- Thy2
PSU
4Q Power Amplifier Connections.
TB 1
TB 2
Gate
Cathode
Gate
Cathode
Gate
Cathode
C1 Signal
C2 +24V Gate
Cathode
Gate
Cathode
Gate
Cathode
Gate
Cathode
Gate
Cathode
Gate
Cathode
Gate
Cathode
Gate
Cathode
Gate
Cathode
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598P/599P Application Manual
Power Amplifier Connections 2Q Stack
+24V
0V
C1 Signal
C2 +24V
Gate
+24V
0V
C1 Signal
C2 +24V
Gate
+24V
0V
C1 Signal
C2 +24V
Gate
+24V
0V
C1 Signal
C2 +24V
Gate
+24V
0V
C1 Signal
C2 +24V
Gate
+24V
0V
C1 Signal
C2 +24V
Gate
Signal
+24V
Thy1
Signal
+24V
Thy4
Signal
+24V
Thy3
Signal
+24V
Thy6
Signal+
Signal-
Thy5
Signal+
Signal-
Thy2
PSU
2Q Power Amplifier Connections.
TB2
Gate
Cathode
Gate
Cathode
Gate
Cathode
Gate
Cathode
Gate
Cathode
Gate
Cathode
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598P/599P Application Manual
598/599P Set-up Procedure
At the moment the software identifies the 590P External Stack Module as a 590PH Module and therefore the
External Stack must be set for a similar current range to an equivalent 590PH.
CALIBRATION SWITCH
1 2 34 5 6 7 8 9 10
500 amp Steps If Cal V a Cal
ON
4 Sw i t c hes O n
ARMATURE CURRENT CALIBRATION
4 Switches must be “On” under ALL circumstances. The Drive Software will then scale the Current Feedback
Signal to give the desired Output Current provided the correct ACCTs of a ratio of 2000 to 1 have been fitted.
FIELD CURRENT CALIBRATION
SW7
SW8
SW9
Field Calibration
0
0
0
20
0
0
1
40
0
1
0
60
0
1
1
80
1
0
0
100
1
0
1
120
ARMATURE VOLTAGE CALIBRATION
SW10
Attenuation
Calibration
0
Va/100
Normal
1
Va/200
Va/2
Example
Set the Product Code of the Module to a 590H of the same Current Range as the Stack and with the associated
maximum field current calibration. i.e. for a 2Q Stack with a 2000 Amps Armature and a 35 Amps Field set the
Product Code to DC 2Q 2200A 40 D
Set the Field Calibration switches to the appropriate range i.e. with SW7 OFF, SW8 OFF & SW9 ON.
Adjust the Armature Current and other parameters as normal provided the external CT is 2000:1.
For a different CT Ratio “R” set the Armature Current using an appropriate multiplier where the multiplier M =
2000/R and the Armature Current Setting is M * Normal. i.e. if the CT Ratio is 1000:1 you will need to set 2 *
the required current. Note this may mean that you may have to select a Higher Current Range on the Initial
Product.
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598P/599P Application Manual
Technical Specification
ENVIRONMENTAL DATA
Operating Temperature
0 to +45°C
Storage Temperature -25 to +55°C
Shipping Temperature -25 to +70°C
Enclosure Rating IP20
Altitude Rating Maximum Altitude 500 metres.
De-rate the Output at 1% per 200 metres.
Humidity Maximum 85% relative Humidity at 45°C non-condensing.
Atmosphere Non flammable, non-corrosive and dust free.
Climatic Class 3k3 as defined by EN60721-3-3 (1995).
Safety Designed to : -
Europe EN50178 when enclosure mounted.
Overvoltage Category III
Pollution Degree 2
ELECTRICAL RATINGS
Coding Supply Voltage
110 – 240 Vac ±10% 3ph – Low Voltage Build
220 – 500 Vac ±10% 3ph – Medium Voltage Build
380 – 690 Vac ±10% 3ph – High Voltage Build
Field Supply Voltage 110 – 240 Vac ±10% 1ph – Low Voltage Build
*220 – 500 Vac ±10% 1ph – Medium Voltage Build
*380 – 690 Vac ±10% 1ph – High Voltage Build
*
The field supply of the 220-500V and 380-690Vac rated products must
be derived from line-to-line of a 3 phase supply, NOT from line-to-neutral.
Supply Frequency
50/60 Hz ±10%
Armature Thyristor
Firing Isolation
Suitable for external stack supply system rated:
Overvoltage Category III
Max. 500Vac rms for Medium Voltage Build
Max. 690Vac rms for High Voltage Build
Output Current
60 Amps dc naturally cooled - 120 amps dc Force Cooled.
De-rate linearly at 1% per °C above rated temperature.
Supply Current
Field Coding
(1 times Field Current dc value) Amps 1ph ac.
Nominal 3ph ac.
Field Output Voltage
(0.9 times 1ph Supply Voltage) V dc
Total Losses (3 times Idc out) Watts.
Auxiliary Supply 110 – 240 Vac ±10% 1ph – Naturally Cooled.
110 – 120 Vac ±10% 1ph – Force Cooled 115 Vac Fan configuration.
220 – 240 Vac ±10% 1ph – Force Cooled 230 Vac Fan configuration.
Auxiliary Supply Current SMPS Quiescent Current – 500mA 115 Vac or 250mA 230 Vac i.e. 50 VA.
Fan Current - 270mA @ 115 Vac or 135mA @ 230 Vac.
Auxiliary Supply Fuse 3 Amps.
FIELD FUSING
DC Output Supply Voltage Semiconductor I2t Fuse Rating Fuse I2t Parker SSD Part
No.
60 Amps 500 Vac 19100 A
2
s 80 amps 2550 A
2
s CH570084
120 Amps 500 Vac 19100 A2s 125 amps 8500 A2s CH571253
60 Amps
690 Vac
8830 A2s
80 amps
2550 A2s
CH570084
120 Amps 690 Vac 8830 A2s 125 amps 8500 A2s CH571253
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12 of 20
598P/599P Application Manual
Thyristor Wiring
STANDARD TRIGGER BOARD TERMINAL ASSIGNMENT
4 Quad
2 Quad
This manual was downloaded on www.sdsdrives.com
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13 of 20
598P/599P Application Manual
OPTOISOLATOR TRIGGER BOARD TERMINAL ASSIGNMENT
4 Quad
12
T1
10
T10
8
T3
6
T12
4
T5
2
T8
11
+24
9
+24
7
+24
5
+24
3
+24
1
+24
1
T7
3
T4
5
T9
7
T6
9
T11
11
T2
2
+24
4
+24
6
+24
8
+24
10
+24
12
+24
TH1 TH10 TH3 TH12 TH5 TH8
TH7 TH4 TH9 TH11TH6 TH2
TBS
TBM
AH057915U004
2 Quad
1
T1
3
T4
5
T3
7
T6
9
T5
11
T2
2
+24
4
+24
6
+24
8
+24
10
+24
12
+24
TH1 TH4 TH3 TH6 TH5 TH2
TBM
AH057915U003
This manual was downloaded on www.sdsdrives.com
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14 of 20
598P/599P Application Manual
OPTOISOLATOR FIRING BOARD TERMINAL LAYOUT AND DIMENSIONS
Version 1
C1
C2
C3
C4
A1
A2
A3
A4
A5
A6
KKG
0V
0V
+24V
+24V
Relay
Relay
Signal
Signal
+24V
+24V
Signal from
Trigger Board
24V External
Supply
Thyristor
Trip Interlock
Closed when
External Supply On
> 2 amp
+24V Supply On
58mm
84mm
135mm 150mm
6.5mmDia
Transformer Earth ScreenGnd
Cascade Signal
to extra Amplifiers
for Parallel Stacks
This manual was downloaded on www.sdsdrives.com
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