PCB Piezotronics ICP 103B11 User manual

Model 103B11
Acoustic ICP® Pressure Sensor
Installation and Operating Manual
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-828-8840
24-hour SensorLine: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.pcb.com

Manual 21354 Rev E
ECN 50523
Repair and Maintenance
PCB guarantees Total Customer Satisfaction through its
“Lifetime Warranty Plus” on all Platinum Stock Products
sold by PCB and through its limited warranties on all other
PCB Stock, Standard and Special products. Due to the
sophisticated nature of our sensors and associated
instrumentation, field servicing and repair is not
recommended and, if attempted, will void the factory
warranty.
Beyond routine calibration and battery replacements
where applicable, our products require no user
maintenance. Clean electrical connectors, housings, and
mounting surfaces with solutions and techniques that will
not harm the material of construction. Observe caution
when using liquids near devices that are not hermetically
sealed. Such devices should only be wiped with a
dampened cloth—never saturated or submerged.
In the event that equipment becomes damaged or ceases
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well
as a brief description of the problem.
Calibration
Routine calibration of sensors and associated
instrumentation is necessary to maintain measurement
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence,
or prior to any critical test.
PCB Piezotronics is an ISO-9001 certified company whose
calibration services are accredited by A2LA to ISO/IEC
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer
specialized tests, including: sensitivity at elevated or
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing,
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics
distributor, sales representative, or factory customer
service representative.
Returning Equipment
If factory repair is required, our representatives will
provide you with a Return Material Authorization (RMA)
number, which we use to reference any information you
have already provided and expedite the repair process.
This number should be clearly marked on the outside of
all returned package(s) and on any packing list(s)
accompanying the shipment.
Contact Information
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLine: [phone]
General inquiries: in[email protected]
Repair inquiries: [e-mail]
For a complete list of distributors, global offices and sales
representatives, visit our website, www.pcb.com.
Safety Considerations
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
provided by the equipment may be impaired if equipment
is used in a manner not specified by this manual.
Discontinue use and contact our 24-Hour Sensorline if:
Assistance is needed to safely operate equipment
Damage is visible or suspected
Equipment fails or malfunctions
For complete equipment ratings, refer to the enclosed
specification sheet for your product.
Definition of Terms and Symbols
The following symbols may be used in this manual:
DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.

Manual 21354 Rev E
ECN 50523
CAUTION
Refers to hazards that could damage
the instrument.
NOTE
Indicates tips, recommendations and
important information. The notes
simplify processes and contain
additional information on particular
operating steps.
The following symbols may be found on the equipment
described in this manual:
This symbol on the unit indicates that
high voltage may be present. Use
standard safety precautions to avoid
personal contact with this voltage.
This symbol on the unit indicates that
the user should refer to the operating
instructions located in the manual.
This symbol indicates safety, earth
ground.

Manual 21354 Rev E
ECN 50523
PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE

Manual 21354 Rev E
ECN 50523
Component Name
Hazardous Substances
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls (PBB)
Polybrominated
Diphenyl Ethers
(PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical Connectors
O
O
O
O
O
O
Piezoelectric Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit
requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

Drawing Number: 21082
Revision: NR
OPERATION MANUAL FOR
MICROPHONE
Series 103A 1
1.0 DESCRIPTION
The Series 103A microphones are high-sensitivity
pressure sensors featuring miniature size, built-in
solid state electronics and acceleration compensation.
The Model 103A (see installation drawing) has
pigtail leads extending radially from the side of the
unit and has a nominal sensitivity of 1500 mV/psi.
The Model 103A11 is similar in appearance and in
mode of electrical connection, but differs from the
Model 103A in that the sensitivity is nominally 500
mV/psi.
Models 103A and 103A11: ICP® Sound Pressure
Sensors
The Model 103A02 is similar physically to the 103A
and has similar sensitivity (1500 mV/psi), but the
electrical connection is made through a top mounted
10-32 coaxial connector.
The Model 103A12 also has the top connector like
the 103A02 but the sensitivity is 500 mV/psi.
These units are ideal for wind tunnel testing of
models because of the small size and high sensitivity.
Models 103A02 and 103A12: ICP®Sound
Pressure Sensors
2.0 DESCRIPTION
(Refer to installation drawing no. 103-1010-90
included as part of this manual.)
The 103A Series Sensors utilize a bimorph bender
crystal cantilevered from the side wall and attached to
the center of a thin recessed invar diaphragm.
Pressure acting on the surface of the diaphragm
results in a net force which strains (or deflects) the
diaphragm in proportion to the applied pressure. The
diaphragm bends the crystal creating an output
voltage which is also proportional to applied
pressure.
This voltage is fed to the gate of a miniature
MOSFET source follower amplifier which reduces
the output impedance to less than 100 Ohms allowing
the driving of long cables and permitting operating
directly into most readout instruments.
Refer to Bulletin G-0001B, “General Guide to ICP®
Instrumentation”for a detailed description of the
built-in amplifier concept.
Models 103A, A02, A11, and A12 have output
signals superimposed upon a +4 V (approx.) bias
level at the amplifier output. All PCB signal
conditioners are designed to eliminate this bias
voltage while supplying power to the internal
amplifier.

Drawing Number: 21082
Revision: NR
OPERATION MANUAL FOR
MICROPHONE
Series 103A 2
The result is a two-wire system, precluding the need
for multi-conductor cabling.
A second diaphragm, located behind the pressure
diaphragm and attached to another bimorph bender
crystal acting in opposition to the pressure crystal,
provides acceleration compensation to the Series
103A Sensors.
3.0 INSTALLATION
As shown in installation drawing 103-1010-90, the
Series 103A Microphones may be properly mounted
in several ways, the exact method chosen being a
function of the space available along with other use
dictated parameters.
The simplest method of mounting, and also the one
that utilizes the least volume, is the adhesive method.
The microphone is simply bonded directly to the
mounting surface with an (at least) .10”diameter hole
through the surface to feed the pressure signal to the
diaphragm.
Many different types of adhesives may be used to
bond the 103A in this manner. The important point
being to apply the adhesive very sparingly so that
removal does not damage the sensor.
The 103A may also be mounted using the Model
061A04 Servo clamps if space is available.
The Model 060A11 Clamp Nut may only be used
with the top connector Models 103A02 and 103A12
since the radial wire leads of the Model 103A and
103A11 would interfere with the clamp nut. The
installation drawing gives detailed instructions on
preparation of the port for this type of installation.
3.1 ELECTRICAL
For the Models 103A and 103A11 (pigtail models),
connect the center conductor from the “Xducer”
output of any ICP®power unit to the white (Pwr/Sig)
lead and connect the outer shell of the “Xducer”
connector to the black (ground) lead. The black lead
is electrically connected to the outer case. (See figure
below.)
Models 103A & All: Electrical Connection
NOTE: No electrical connection is made to the
blue (vent) lead. This lead serves to vent internal
pressure within the sensor when the 103A and
103A11 are used in evacuated chambers. The
internal pressure bleeds out slowly around the wires
of this lead. This lead may be cut off flush with body
if the sensor will never be used in this manner.
To make the electrical connection to the Models
103A02 and 103A12 (top connector models), simply
connect the “Xducer”output of the power unit to the
10-32 coaxial connector using a PCB Model 002C
Series coaxial cable.
The output signal is taken from the power unit
connector labeled “Scope”or “Output”. (See figure
below.)
1
2
3
4
MODEL 103A02 & A12
0
0
2
A
C
A
B
L
E
XDUCER
MODEL 482A04
P
O
W
E
R
U
N
I
T
SCOPE
TO
READOU
T
Models 103A02 & A12: Electrical Connection
WHITE
BLUE (N.C.)
XDUCER
BLACK
VIEW FROM
DIAPHRAGM
END
SCOPE
TO
READOUT
SERIES 480
B
A
T
T
E
R
Y
S
I
G
N
A
L
C
O
N
D
I
T
I
O
N
E
R

Drawing Number: 21082
Revision: NR
OPERATION MANUAL FOR
MICROPHONE
Series 103A 3
Refer to Guide G-0001B for tips on power and signal
utilization.
NOTE: The internal low-noise amplifier in the
Model 103A, A02, A11 and A12 differ from the
standard ICP®amplifiers described in Guide G-
0001B in that the turn-on (or bias) voltage is
nominally +4 volts.
Proper turn-on for Models 103A02, A11 and Al 2
will not give center scale reading on the fault monitor
meters found on most PCB signal conditioners but
will show a reading of approximately 20% of F.S. on
these meters. This puts it at the lower limit of the
green (or normal) area of the meters. This is normal
and in no way indicates faulty operation.
4.0 OUTPUT SIGNAL
The output signal from the 103A Series is a voltage
proportional to input pressure. The polarity is
positive-going for increasing input pressure.
The signal is of high enough level and low enough
output impedance to be fed directly into most
oscilloscopes, tape recorders, strip chart recorders, A
to D converters, etc.
Consult the factory for information regarding galvo
driving since special amplifiers are needed to drive
most high-current galvanometers.
Low-frequency response is limited by sensor
discharge TC (given in the specification sheet) and by
coupling time constants throughout the system. To
take full advantage of the TC of the sensor, make sure
that coupling TC's from power unit to readout are at
least an order of magnitude longer than the discharge
TC or use a direct-coupled signal conditioner such as
the Model 484B. Consult factory for details.
5.0 CALIBRATION
The 103A Series Sensors must be dynamically
calibrated using a known step function or pulse, or
with a microphone calibrator.
At PCB, the units are subjected to various calibrated
steps of pneumatic pressure to obtain a linearity curve
over the full range of the instruments.
6.0 MAINTENANCE AND REPAIR
The small size and sealed construction of the Series
103A precludes field maintenance and repair.
Should the time constant degrade or an abnormality
appear in the normal bias voltage, bake the unit out in
a +250° F oven for 1 to 2 hours, then re-test.
If this is not effective or if other problems should
occur, contact the factory for assistance in tracing the
problem or for instructions on returning the unit for
repair.
7.0 PRECAUTIONS
l.) Do not apply voltage to the unit without a
current-limiting device in the line such as
incorporated in all PCB signal conditioners, (20 mA
maximum) to do so will destroy the internal amplifier.
2.) Do not subject these units to temperatures
higher than 250° F.
3.) Do not attempt to disassemble these units as
to do so voids the warranty.
4.) Use caution when removing units that have
been mounted with epoxies or other strong adhesives.
Excessive squeezing or torquing may damage the
units and/or cause a calibration shift.
5.) In vibratory environments, secure cables and
leads to surrounding structures to avoid lead or cable
damage.
6.) Do not over torque when using the Servo
clamps or the clamp nut since this could damage the
units.
7.) Do not overpressure (see specs for
maximum pressure), to do so may change the
calibration.
®ICP is a registered trademark of PCB Piezotronics

Model Number
103B11 ACOUSTIC ICP® PRESSURE SENSOR Revision: C
ECN #: 49341
Performanc
e
ENGLISH S
I
Measurement Range(± 5 V output) 10 psi 190.7 dB
Useful Overrange(± 10 V output) 20 psi 196.7 dB [1]
Sensitivity(± 15 %) 500 mV/psi 72.5 mV/kPa
Maximum Pressure 250 psi 1724 kPa
Resolution 0.06 mpsi 86.3 dB
Resonant Frequency ≥ 13 kHz ≥ 13 kHz
Rise Time ≤ 25 µ sec ≤ 25 µ sec
Low Fre
q
uenc
y
Res
p
onse
(
-5 %
)
5 Hz 5 Hz
No
n
-Linearit
y
≤ 2.0 % FS ≤ 2.0 % FS [2]
Environmenta
l
Acceleration Sensitivity ≤ 0.0005 psi/g ≤ 0.0035 kPa/(m/s²)
Temperature Range(Operating) -100 to 250 °F -73 to 121 °C
Temperature Coefficient of Sensitivity ≤ 0.2 %/°F ≤ 0.36 %/°C
Maximum Flash Temperature 1000 °F 538 °C
Maximum Shock 1000 g pk 9807 m/s² pk
Electrica
l
Output Polarity(Positive Pressure) Positive Positive
Discharge Time Constant(at room temp) ≥ 0.1 sec ≥ 0.1 sec
Excitation Voltage 20 to 30 VDC 20 to 30 VDC
Constant Current Excitatio
n
2 to 20 m
A
2 to 20 m
A
Output Impedance ≤ 100 Ohm ≤ 100 Ohm
Output Bias Voltage 7 to 13 VDC 7 to 13 VDC
Ph
y
sica
l
Sensing Element Ceramic Ceramic
Housing Material Stainless Steel Stainless Steel
Diaphragm 316L Stainless Steel 316L Stainless Steel
Sealing Epoxy Epoxy
Electrical Connector Integral Cable Integral Cable
Cable Termination Pigtail Ends Pigtail Ends
Weight 0.115 oz 3.260 gm
Cable T
yp
e 32 AWG stranded wires 32 AWG stranded wires
Cable Len
g
t
h
15 i
n
38.1 cm
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without notice.
ICP®is a registered trademark of PCB Group, Inc.
OPTIONAL VERSIONS
Optional versions have identical specifications and accessories as listed for the standard model
except where noted below. More than one option may be used.
M- Metric Mount
Su
pp
lied Accessor
y
: Model M061A04 Clam
p
(
2
)
NOTES
:
[1] For +10 volt output, minimum 24 VDC supply voltage required. Negative 10 volt output may
be limited b
y
output bias
.
[
2
]
Zer
o
-based, leas
t
-s
q
uares, strai
g
ht line method
.
SUPPLIED ACCESSORIES:
Model 061A04 Sleeve clamp 4-40 cap screw (2)
Model 065A66 Adhesive Mounting Ring (3)
Model 070B09 Solder adaptor
Entered: LK Engineer: MJK Sales: KK Approved: RPF Spec Number:
Date: 3/29/2019 Date: 3/29/2019 Date: 3/29/2019 Date: 3/29/2019 24846
3425 Walden Avenue, Depew, NY 14043
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]

1
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2
2
3
3
4
4
A A
B B
CODE
IDENT. NO.
52681
DWG. NO.
SCALE: SHEET
DRAWN CHECKED ENGINEER
TITLE
UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:
DIMENSIONS IN MILLIMETERS
[ IN BRACKETS ]
XX ±0.13
ANGLES 2 DEGREES
3425 WALDEN AVE. DEPEW, NY 14043
[phone] E-MAIL: [e-mail]
DIMENSIONS IN INCHES
DECIMALS XX ±.01
ANGLES 2 DEGREES
FILLETS AND RADII
.003 - .005
DECIMALS X ± 0.3
FILLETS AND RADII
0.07 - 0.13
INSTALLATION DRAWING
24844
1 OF 12.5X
PRESSURE SENSOR
XXX ±.005
JDM 7/8/20 JDM 7/8/20 RF 7/8/20
24844
PCB Piezotronics Inc. claims proprietary rights in
the information disclosed hereon. Neither it nor any
reproduction thereof will be disclosed to others
without the written consent of PCB Piezotronics Inc.
REVISIONS
REV DESCRIPTION DIN
B UPDATED TITLE BLOCK 50900
.600 [15.24]
.300 [7.62]
.250 [6.35]
.250 [6.35]
.279 [7.09]
.375 [9.53]
INSTALLED WITHOUT "O-RING"
PRESSURE SENSOR
4-40 X .43 [10.9] LG
CAP SCREW
W/ LOCK WASHER
(2 SUPPLIED)
MODEL 061A04
CLAMP ST STL
2 SUPPLIED
.089 .200
4-40 UNC - 2B .145
2.26 5.08
4-40 UNC - 2B 3.68
[]
2X
.125 THRU
.390 .003 MAX
3.18 THRU
9.91 0.08 MAX
[]
INSTALLED WITH ADHESIVE MOUNTING RING
1
2
3
1
PRESSURE SENSOR
MODEL 065A66
.025 [.64] THICK
ADHESIVE MOUNTING RING
.125 THRU
.390 .015
.030
3.18 THRU
9.91 .38
.76
[]
EXCEEDING THIS DIMENSION WILL START LOWERING FREQUENCY RESPONSE
MOUNTING TORQUE SHOULD BE BETWEEN 4-5 in-lbs [4.5-5.6 Nm]
1
2
PREP SURFACE WITH A Ø.500[12.70] SPOTFACE, .015-.030 [.38-.76] x, 32 FINISH MIN.
CENTER SPOTFACE TO ∅.125[3.18]. APPLY 065A66 ADHESIVE MOUNTING RING, THEN SENSOR.
LET SELF-CURE FOR 12 HRS. PRIOR TO TESTING. MAKE SURE SURFACE IS FREE OF DIRT, OIL,
AND DEBRIS BEFORE APPLICATION.
2.) PRESSURE SHOULD NOT EXCEED 20 PSI WHEN USING ADHESIVE MOUNTING RING
EXCEEDING THIS DIMENSION WILL START LOWERING FREQUENCY RESPONSE
1
3