Peak Genius 3023 User manual

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Scotland, UK
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Part No. IG-Genius 3023
Rev. 01
Page Page 1 of 9
x 1
x 2
Installation Guide – Genius 3023 Generator
FITTINGS KIT
8mm Hex Key
Mains Cable – Euro Silencer Fitting
¼” Compression Fitting
Mains Cable – UK 6mm Push-fit Fitting
Mains Cable - US CD containing User Manual
¼” Teflon Tube 6mm Teflon Tube 6mm Nylon Tube
x 1
x 3
x 6m
x 6m
x 4m
x 1
x 2
x 1
x 1

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Part No. IG-Genius 3023
Rev. 01
Page Page 2 of 9
INSTALLATION
1.
2.
3.
Unpack the generator from
the shipping crate and place
on a flat surface. To remove
the transit brackets, firstly
remove the RH side panel.
Using the Hex-Key provided in
the fittings kit, turn the locks
90oto the right.
An earth lead is connected
to the inside of the panel.
This can be disconnected
by pulling it off the spade
connector on the door.
4.
5.
With the RH side panel removed you now have
access to the RH transit brackets. These are
located under both of the RH compressors and are
painted red. To remove the transit brackets
remove the 4 screws on each bracket as indicated.
Once these screws have been
removed the transit brackets can be
pulled out as shown.

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Part No. IG-Genius 3023
Rev. 01
Page Page 3 of 9
6.
7.
Remove the LH side panel as before,
taking care to disconnect the earth lead
located on the inside of the door panel.
Repeat steps 4 and 5 to remove the LH transit
brackets located under both of the LH
compressors. These will pull out in the same
way.
**NOTE**
Do not discard the transit brackets or screws as these
will be needed again if the
unit is to be transported from its current location.
8.
9.
From the fittings kit, select one of the 6mm
push-fit fittings and connect it to the port
marked ‘DRAIN’on the rear of the unit using a
16mm or 5/8” spanner.
Fit the silencers fitting into the ports marked
‘NITROGEN’. These only needs to be hand
tight as these are a temporary fitting for the
purge run and will be removed again prior to
connecting to the instrument.
Connect the 4m Nylon tube to the drain
line, ensure the tube is pushed fully in and
gripped securely by the fitting.
Fit the other end of the drain line to a
suitable drain connection or container. The
container must NOT have an airtight seal
as water and air will be expelled
periodically under a slight pressure.
2m Nylon to Drain

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Part No. IG-Genius 3023
Rev. 01
Page Page 4 of 9
10.
11.
Select the appropriate mains cable from the fittings kit and
plug the IEC 60320/C19 socket into the mains input at the
rear of the generator.
Plug the mains cable into an
appropriate 230VAC 50/60Hz
single phase power supply
**NOTE**
Do not touch anything inside the generator while the side panels are
removed and the mains power is connected to the unit.
12.
13.
Switch the generator power ON at the
switch on the front panel.
The voltmeter is located on top of the electrical
panel. This will measure and display the mains
voltage that is being supplied to the generator.
Note the displayed voltage.
>= 220V
<= 253V
**NOTE**
If the displayed voltage is 219V or less* we would highly
recommend fitting a transformer. This can be ordered directly
from Peak Scientific, Peak part number is...
06-3210 – Dual Tap Transformer 200V – 230V
<= 219V
>= 194V

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Part No. IG-Genius 3023
Rev. 01
Page Page 5 of 9
14.
15.
Switch the generator power OFF at the
switch on the front panel.
Remove the mains cable completely from the
power supply.
16.
17.
Re-attach both the RH & LH side panels to
the generator, taking care to ensure the
earth lead’s are reconnected correctly. The
locks are secured by turning the lock 90oto
the left using the hex key provided.
Once the side panels are securely assembled,
the mains power supply can be reconnected.

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Part No. IG-Genius 3023
Rev. 01
Page Page 6 of 9
18.
19.
The desired system which is to be used
must run for a minimum of 30 mins before
connecting to application.
Select desired system. Using highlighted
switches.
20.
21.
Switch the generator back ON. Leave the generator switched on for a period
of 30 minutes to purge the system.
22. 23.
The ‘NITROGEN’ pressure gauge, on the
selected system(s), on the front of the
generator will gradually increase from 0to
100psi as the pressure in the internal
storage tanks increases.
After 30 minutes of running, the generator can
be turned off. Allow the stored gas in the
internal tanks to dissipate.

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Part No. IG-Genius 3023
Rev. 01
Page Page 7 of 9
24.
25.
The purge run is now complete. Once the
pressure gauge on the front of the
generator reads 0the silencer fittings can
be removed from the ‘NITROGEN’ports.
Depending on the size of the inlet on the
instrument select either the ¼” compression
fitting or the remaining 6mm push-fit fittings
and attach to the ‘NITROGEN’ports. If the ¼”
compression fittings are used it is
recommended that PTFE tape is applied to the
thread to ensure a leak-tight fit.
26.
27.
Select the appropriate size Teflon Tubes**
and connect to the ‘NITROGEN’ ports. If
using the compression fittings ensure the
internal olives are crimped securely.
With the desired system selected, using the
highlighted selector switches, connect the
other end of the Teflon Tubes to the
instrument gas input, again ensure the fitting is
securely fastened. Once this is connected the
Generator can be switched on.
¼” or 6mm fitting
3m Teflon to Instrument

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Part No. IG-Genius 3023
Rev. 01
Page Page 8 of 9
28.
29.
The ‘NITROGEN’ pressure gauge on the
front of the generator will again gradually
increase from 0to 100psi as the pressure
in the internal storage tanks increases.
CONGRATULATIONS
Your PEAK SCIENTIFIC gas generator is now
fully installed, operational and ready to supply
gas on demand to your instrument.
General Notes
* The generator will operate on voltages of 230VAC +/- 10%. This means it will
operate between 207V and 253V. If the generator is operated on a supply voltage of
less than 220V the internal compressors will work harder and the service life of the
compressors will be reduced. It is ok to operate the generator on a mains voltage
between 207V and 220V for a short period of time, however we would recommend
fitting the listed transformer at your earliest convenience. Mains voltages between
220V and 253V no transformer is required.
** The 6m length of Teflon tube supplied in the fittings kit is to allow the
generator to be installed adjacent to the instrument it is supplying. If the generator is
to be installed further away from the instrument then attention needs to be paid to
pressure drops that could occur. The maximum distance away from the instrument
the generator can be placed still using 6mm (4mm internal diameter) or ¼” (3/16”
internal diameter) tubing is 10m. For further information relating to tubing lengths
please refer to the user manual.
For all other technical specifications, operating instructions, service
requirements, contact details and trouble shooting, please refer to
the user manual contained on the CD supplied in the fittings kit.
Please keep this for future reference.
28.
It is very important to register your generator with PEAK SCIENTIFIC. This will initiate your
warranty entitlement. Please use the form on the next page to register your generator. You
will need the generators serial number which can be found on the serial label on the rear of
the generator.

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Part No. IG-Genius 3023
Rev. 01
Page Page 9 of 9
IMPORTANT DOCUMENT S
Warranty Entitlement
To register your generator for your warranty entitlement, send the completed form
to Peak Scientific by:
•
Email
[e-mail]
•
Online
http://www.peakscientific.com/service-and-support/warranty_registration
•
•
Phone
F ax
[phone]
[phone]
PRODUCT WARRANTY REGISTRATION
COMPANY:
CONTACT NAME:
ADDRESS:
EMAIL ADDRESS:
CITY/TOWN:
GENERATOR SERIAL NUMBER:
POSTCODE:
COUNTRY:
MODEL TYPE:
TELEPHONE:
INSTALLATION DATE (DD/MM/YYYY):
Important Please Note:
You have 1 month to register your Peak Scientific product from the date of shipment.
If you wish to defer installation of your generator you must notify Peak Scientific within 1 month of
the shipment date. This can be done by emailing [e-mail] Once registered the
warranty will be honoured for a period of 12 months after the installation date.
For any generators that remain unregistered the warranty will begin from date of shipment.
Thank you on behalf of Peak Scientific.