Peak PAC Auto PAC 300 User manual

Peak Business Equipment, Inc. Ph. 888-584-7272 Fax. [phone] [e-mail]
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Fax: [phone]
PAC Auto PAC 300 Strapping Machine
Operation Manual
Spare Parts Manual
Email: [e-mail]
www.peak.bz

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AUTOMATIC POLYPROPYLENE
STRAPPING MACHINE
TP-601D1 TP-601D3
TP-601L1 TP-601L3
OPERATION MANUAL
&
SPARE PARTS LIST
Original Instruction
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT

Explanations for Each Model NO. :
TP-601D1：Standard Single Phase Model
TP-601D3：Standard Three Phase Model
TP-601L1：Low Table Single Phase Model
TP-601L3：Low Table Three Phase Model

PART I
CONTENTS
1. Safety Instructions ............................................................................. 1
(1) Before Operating........................................................................... 1
(2) During operating............................................................................ 1
(3) After operating............................................................................... 1
(4) Signs.............................................................................................. 1
(5) Maintenance .................................................................................. 2
(6) Storage........................................................................................... 2
(7) Other Reminders............................................................................ 2
(8) Attention........................................................................................ 2
2. Construction and Function of Units................................................... 3
3. General Safety Remarks..................................................................... 5
(1) Basic Operation ............................................................................. 5
(2) Basic Safety Precautions ............................................................... 5
(3) Safety Instructions Governing Specific Operational Phases ......... 5
(4) Warning of Electrical Dangers....................................................... 6
(5) Grounding Instructions Shall Include the Following..................... 7

4. Machine Information.......................................................................... 8
(1) Areas of Application and Machine Description............................. 8
(2) Technical Data............................................................................... 9
(3) Control Panel................................................................................11
(4) Electric Control Unit ................................................................... 12
5. Operating the Machine..................................................................... 13
(1) Operation Space........................................................................... 13
(2) Installation of Arch Unit (For TP-601D)..................................... 14
(3) How to Load P.P. Strap................................................................ 16
(4) How to Operate............................................................................ 18
6. Adjustments ..................................................................................... 19
(1) Heater temperature mechanism................................................... 19
(2) Feed and take-up mechanism ...................................................... 20
(3) How to adjust LS3, LS2 .............................................................. 21
(4) Amount of strap in Accumulator Box ......................................... 23
7. Maintenance..................................................................................... 25
8. How to Safely move the Machine.................................................... 26
9. Troubleshooting ............................................................................... 27
10. Wiring Diagram ............................................................................... 28

- 1 -
1. Safety Instructions
(1) Before Operating
a. Read the instruction manual.
b. Wear eye protection and safety gloves before operating this machine.
Eye protection must be worn Safety gloves must be worn Ear-protector must be worn
c. Verify that the power line voltage is correct.
d. The machine must be properly grounded to avoid a shock hazard.All wiring must be in
accordance with local wiring standards.
e. The strapping machine can only be operated with polypropylene (P.P.) strapping; do not
use polyester (PET) strapping or polyethylene (PE) cord strap.
(2) During operating
a. The weight of the package cannot exceed 100 kg (220 lbs),
b. The size of the package should not be less than 130mm (width) × 20mm (high) (5.1” ×
0.79”).
c. Check if the machine emits any smokes or unusual sound when it is running.
d. Keep away from the inside of the arch while the machine is operating; do not put your
hands or body into the arch when the machine is running.
(3) After operating
a. Remove dust and dirt from the unit; pay particular attention to the interior of the arch.
b. Turn off the power when the machine is not in use.
(4) Signs
Caution!
Electric Shock Hazard
Caution!
Hot!
Do not touch!

- 2 -
(5) Maintenance
a. Turn off the power before removing either of the top covers.
b. The heater tongue is very hot; do not touch it.
(6) Storage
a. The store room must be dry.
b. Do not expose the machine to extreme cold or heat environment.
c. Place the machine on an even floor in order to avoid any distortion.
(7) Other Reminders
a. A operation manual must remain attached to the machine at all times.
b. Do not alter the equipment or circuitry unless authorized to do so by the manufacturer.
(8) Attention
When the machine arrives in your warehouse, you need to use a forklift to take it off from
the pallet. If you could go down to the bottom side of the machine, you would see an
indication sticker as follows: (TP-601L)
Follow this sticker and lead the teeth of a forklift to that indicated position. After making
few distance adjusting, you then could drive the teeth in and take off the machine.
Warning for danger!
Do not put your hands or body
into arch working area when
machine is operating.

- 3 -
2. Construction and Function of Units
a. TP-601D
6 Electric control unit
2 Bandway unit
This is the arch track through which
P.P. strap forwards or reverses.
8 Auto strap feeding unit
3 Accumulator unit
This unit accumulates the quantity of strap
required for smooth feeding into the chute track.
5 Body frame unit
1 Strapping head unit
This unit is the most important part of
the machine for cutting and sealing of
P.P.
4 Reel unit
Holds the strap coil. (If strap
core is 280mm, you can take
off the center drum to have
core size 200mm.)

- 4 -
b. TP-601L
4 Reel unit
Holds the strap coil.
(If strap core is 280mm, you can take off the
center drum to have core size 200mm.)
6 Electric control unit
5 Body frame unit 1 Strapping head unit
This unit is the most important part of the
machine for cutting and sealing of P.P. strap.
8 Auto strap feeding
2 Bandway unit
This is the arch track
through which P.P. strap
forwards or reverses.
3 Accumulator unit
This unit accumulates the
quantity of strap required for
smooth feeding into the chute
track.