Peco 35621205-06 User manual

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
PECO OPECO O
PECO OPECO O
PECO OWNERS MANUWNERS MANU
WNERS MANUWNERS MANU
WNERS MANUALAL
ALAL
AL
FOR AN EXMARK LAZER HPFOR AN EXMARK LAZER HP
FOR AN EXMARK LAZER HPFOR AN EXMARK LAZER HP
FOR AN EXMARK LAZER HP (1999)UNIT(1999)UNIT
(1999)UNIT(1999)UNIT
(1999)UNIT
CC
CC
CONON
ONON
ONGRAGRA
GRAGRA
GRATULTUL
TULTUL
TULAA
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ATIONS AND THANK YTIONS AND THANK Y
TIONS AND THANK YTIONS AND THANK Y
TIONS AND THANK YOU FOU F
OU FOU F
OU FOR BUYINOR BUYIN
OR BUYINOR BUYIN
OR BUYING THIS PECG THIS PEC
G THIS PECG THIS PEC
G THIS PECO LO L
O LO L
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AA
AWN VWN V
WN VWN V
WN V
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ACUUM.CUUM.
CUUM.CUUM.
CUUM.
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our neour ne
our new PECOw PECO
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Vac has been engineerac has been engineer
ac has been engineerac has been engineer
ac has been engineered and maned and man
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ufacturactur
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,and ease ofand ease of
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.
SAVE THIS MANUAL FOR FUTURE REFERENCE
MODEL 3562MODEL 3562
MODEL 3562MODEL 3562
MODEL 3562
11
11
1
205 - 06205 - 06
205 - 06205 - 06
205 - 06
REVISED: 03/30/01 P# Q0216REVISED: 03/30/01 P# Q0216
REVISED: 03/30/01 P# Q0216REVISED: 03/30/01 P# Q0216
REVISED: 03/30/01 P# Q0216

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
WW
WW
WARRANTARRANT
ARRANTARRANT
ARRANTYY
YY
Y
22
22
2
PeCo Limited Warranty for New Products
A. WHAT IS WARRANTED?
PeCo extends the following
warranties to the original
purchaser of each new PeCo
consumer product subject to the
following limitations.
1. PRODUCT WARRANTY.
Any part of any consumer
product,which is defective in
material or workmanship as
delivered to the purchaser
will be repaired or replaced,
as PeCo elects, without
charge for parts or labor, if
the defect appears within 12
months from the date of
delivery of the product to the
original purchaser. ALL
DEFECTIVE PARTS MUST BE
RETURNED TO PeCo FOR
INSPECTIONTO DETERMINE
VALIDITY OF WARRANTY
CLAIMS. Freight and mailing
charges will be borne by the
customer.
2. PARTS REPLACED
DURING WARRANTY.
Any new PeCo part which is
furnished in performance of
this warranty and is defective
in material or workmanship
as delivered to the purchaser
will be repaired or replaced,
as PeCo elects, without
charge if the defect appears
within 90 days from the date
of installation of such part or
before the expiration of the
original warranty period,
whichever is later.
F. NO REPRESENTATIONS
ADDITIONALWARRANTIES,
DISCLAIMER.
Neither PeCo, Inc.nor any company
affiliated with it makes any
warranties, representations or
promises as to the quality of
performance of its products other
than those set forth herein. Except
as described above, PeCo, Inc.
makes no other warranties AND
SPECIFICALLY DISCLAIMS ANY
AND ALL IMPLIED WARRANTIES
OF FITNESS AND
MERCHANTABILITY.
G. ANY MACHINE USED FOR
RENTAL OR COMMERCIAL
PURPOSES ARE GUARANTEED
FOR 45 DAYS FROM DATE OF
ORIGINAL SALE ONLY.
H. REMEDIED EXCLUSIVE.
The only remedies the purchaser
has in connection with the breach
or performance of any warranty on
PeCo, Inc. consumer products are
set forth above. In no event will
PeCo be liable for special incidental
or consequential damages.
I. NO SERVICE CENTER
WARRANTY.
The selling Service Center makes
no warranty on his own on any item
warranted by PeCo, Inc. unless he
delivers to purchaser a separate
written warranty certificate
specifically warranting the item.
The dealer has no authority to make
any representation or promise on
behalf of PeCo or to modify the
terms of limitations of this warranty
in any way.
B. SECURING WARRANTY
ADJUSTMENTS
Damaged or broken parts other
than engines or batteries, must be
returned to PeCo, Inc., P.O. Box
1197, Arden, NC 28704 before any
warranty adjustment can be
authorized. At the time of
requesting warranty adjustment,
the purchaser must present
evidence of the date of delivery of
the product. The purchaser shall
pay any charge for transporting
the product to and from Arden,NC.
C. ITEMS NOT COVERED BY
PeCo WARRANTY.
Engines and batteries attached to
PeCo products are covered under
a separate warranty by the
respective manufacturer.
D. UNAPPROVED ALTERATION
OR MODIFICATION.
All obligations of PeCo, Inc.under
this warranty shall be terminated
if products are altered or modified
in ways not approved by PeCo, Inc.
E. ACCIDENTS AND NORMAL
MAINTENANCE.
The warranty covers only
defective material and
workmanship. It does not cover
depreciation or damage caused by
normal wear, accident, improper
use or abuse of products. The cost
of normal maintenance and
normal replacement of service
items such as belts, cutting
blades, hoses, etc., which are not
defective shall be paid for by the
purchaser.

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
SS
SS
SAFETAFET
AFETAFET
AFETYY
YY
Y
33
33
3
7. Always stop Vac engine when emptying the
container.
8. Stop tractor and vac engines and remove spark
plug wire before removing or replacing hose, boot,
blower cone or performing any maintenance.
9. Mow up and down the face of slopes (not steeper
than 10 degrees); never across the face of the slope.
10.Itisrecommendedthat thecontainerbe keptonly
half full when negotiating any slopes. Start mowing
on slopes when the container is empty.
11. Inspect your lawn and remove any foreign ob-
jects before mowing. Never deliberately run mower
across any foreign object.
12. Wear ear protection if noise level is offensive.
Outdoor Power Equipment Institute Recommendations
WARNING TO PURCHASERS OF INTERNAL COMBUSTION ENGINE EQUIPPED
MACHINERY OR DEVICES IN THE STATE OF CALIFORNIA:
The equipment which you have purchased does not have a spark arrester muffler. If this
equipment is to be used on any forest covered and brush covered land or grass covered
unimproved land in the state of California, the law requires that a spark arrester muffler be
installed and be in effective working order. The spark arrester must be attached to the
exhaust system and comply with Section 4442 of the California Public Resources Code.
1. Readtheowner'smanualcarefullyand familiarize
yourself with the proper use of your attachment. Do
not allow anyone who is not acquainted with the
Safety Instructions to use your attachment.
2. Knowthecontrolsand how to stop quickly. READ
THE OWNER'S MANUAL!
3. Do not allow children to operate the vehicle. Do
not allow adults to operate it without proper instruc-
tion.
4. Be especially watchful of children and pets dart-
ing into the area while operating.
5. Keep your eyes and mind on your tractor while
mowing or operating your attachment. Don't let
others distract you.
6. Do not attempt to operate your tractor or mower
when not in the driver's seat.
WARNING!
Toavoid serious injury, performmaintenanceon the
vacuum collector ONLY AFTER STOPPING THE
TRACTOR ENGINE AND WAITING FOR ALL MOV-
ING PARTS TO COME TO A COMPLETE STOP. Set
the parking brake. Always remove the ignition key
before beginning the
maintenance
WARNING!
NEVER operate the mower unless the discharge
guard and either the deflector assembly or the
vacuum collector adapter are fastened securely in
place.
WARNING!
Do not work around the mower deck boot or the
blower area until you are certain that the mower
blades and the blower fan have stopped rotating.
WARNING!
For your personal safety, ALWAYS mow UP and
DOWN the face of slopes and NEVER across the
face. NEVER attempt to mow excessively steep
slopes and use caution when turning on any
slope.

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
ASSEMBLASSEMBL
ASSEMBLASSEMBL
ASSEMBL
YY
YY
Y
44
44
4
Firstremovethe“HOT”platefromtherearoftheexmark.Loosenthelefthandsideandslideinthemain
frame.Placethemainframe(A)overthe back end of the mower. Securethefront of the frame using (2)
5/16”-18x1-1/2”(PN#K1147) & (2) 5/16”-18 flange nuts (PN#K1178). Use the picturebelow formore
detail.A“HOT” plate replacementbaris provided inthehardware bag.Securethe “HOT”plate
replacementbarusing(2)5/16”-18x1”hexbolts(PN#K1154) and (2) 5/16”-18 flange nuts (PN#K1178).
BB
BB
B
SS
SS
STEP 2:TEP 2:
TEP 2:TEP 2:
TEP 2:
SS
SS
STEP 1:TEP 1:
TEP 1:TEP 1:
TEP 1:
AA
AA
A
AA
AA
A
BB
BB
BOLOL
OLOL
OLT GOES HERET GOES HERE
T GOES HERET GOES HERE
T GOES HERE
AA
AA
A
WEIGHTASSEMBLYKIT:
Mounttheweightbrackets (A) to the weight (B) by using (4)1/2”-13u-bolts(2perweight bracket)
(PN#K0331)&(8)1/2”-13flangenuts(4perweight bracket) (PN#K1246). Secure the assembled weight
kittothe mowerby using (2) (1 perside) 1/2”-13 u-bolts (PN#K1101) &(4)1/2”-13 flange nuts
(PN#K1246).NOTE:Afloorjackmay be used to postion the weight kit assembly onto the mower.
B
A

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
ASSEMBLASSEMBL
ASSEMBLASSEMBL
ASSEMBL
YY
YY
Y
55
55
5
SS
SS
STEP 3:TEP 3:
TEP 3:TEP 3:
TEP 3:
SS
SS
STEP 4:TEP 4:
TEP 4:TEP 4:
TEP 4:
Placetheoutermotormountassemblyontothemowerasshown in the picutrebelow.Securetherearof
theoutermotormount assembly using (4) 3/8”-16 x 1” carriage bolts (PN#K1182), and (4) 3/8”-16 flange
nuts (PN#K1215). Secure the sides of the outer motor mount assembly using (4) (2 per side) 5/16”-18 x 1”
carriagebolts(PN#K1144), and (4) (2 perside) 5/16”-18 flange nuts (PN#K1178).
Secure the boot plate (A) to the boot by using (2)
3/8”-16x1”carriagebolts(PN#K1182)and(2)
3/8”-16flangenuts. NOTE: Be sure when bolting
the the boot & boot plate together that the head
of the bolt is inside the boot. Remove the mower’s
deflectorsheild androd.Slide thebootrod through
themower’s deck as shown to theright.Securethe
bootrod by using(1)cotterpin (PN#K0099). Hang
thebootand boot plate onto the boot rod asshown
inthe picture totheright.
AA
AA
A
BB
BB
B
AA
AA
A
BB
BB
B
CC
CC
C
AA
AA
A
SS
SS
STEP 5:TEP 5:
TEP 5:TEP 5:
TEP 5:
AA
AA
A
BB
BB
B
AA
AA
A
CC
CC
C
AA
AA
A
AA
AA
A
BB
BB
B
BB
BB
B
Slide the motor mount arm assembly
(B) into the outer motor mount assembly
(A). Secure the motor mount arm
assembly using (1) detent pin (PN#J0248).
Place the engine (C) onto the motor mount
arm assembly. Secure using (4)
5/16”-18 x 1-1/2” hex bolts (PN#K1157)
and (4) 5/16”-18 flange nuts
(PN#K1178).

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
PP
PP
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REFREF
REFREF
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.NONO
NONO
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.DESCRIPTION QDESCRIPTION Q
DESCRIPTION QDESCRIPTION Q
DESCRIPTION QTYTY
TYTY
TY..
..
.
1 B3396 BOOTPLATE 1
2 E2406 BOOT 1
3 J6006 7”-8”HOSECLAMPS 2
4 ****** 7”x36”LOWERHOSE 1
5 E6004 7”BLOWERCONE 1
6 ****** ENGINE/BLOWER/BLADEASSEMBLY 1
E4052A BLOWERHOUSING
D1016 6HPKOHLERENGINE
A0914 4BLADEIMPELLERW/S4302BUSHING
W/1”SHAFT
D4002 5HPBRIGGS&STRATTONENGINE
A0645 4BLADEIMPELLERW/S4311BUSHING
W/3/4”SHAFT
7 J6011 5”-6”HOSECLAMPS 2
8 ****** 6”x28”UPPER HOSE 1
9 HB0018 HARDWAREBAG 1
10 A0986 MAINFRAMEASSEMBLY 1
11 A0984 ENGINEMOUNTASSEMBLY 1
12 A0983 OUTERENGINEMOUNTASSEMBLY 1
13 B2220 WEIGHT 1
14 B0039 WEIGHTBRACKETS 2
15 A0060 THROTTLEKITASSEMBLY 1
16 B4331 BOOTROD 1

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
PP
PP
PARAR
ARAR
ARTT
TT
TS DIAS DIA
S DIAS DIA
S DIAGRAMGRAM
GRAMGRAM
GRAM
77
77
7
1
2
34
5
6
7
89
10
11
12
13 14
15
16

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
ASSEMBLASSEMBL
ASSEMBLASSEMBL
ASSEMBL
YY
YY
Y
88
88
8
The ears of the cone (A) should fit
underneathtwo threaded bossesonthe blower
face (B). Secure with (2) 5/16”-18 x 2” hex
bolts(PN#K1159).
IMPELLER BLIMPELLER BL
IMPELLER BLIMPELLER BL
IMPELLER BLADE REPLADE REPL
ADE REPLADE REPL
ADE REPLAA
AA
ACEMENTCEMENT
CEMENTCEMENT
CEMENT
TO REMOVETO REMOVE
TO REMOVETO REMOVE
TO REMOVE::
::
:
Removethehexboltsfromthehubthen
screwthe bolts into the threadedholes to
removetheoldblade.(Thiswill pushthe
impelleroffthe hub.) If theimpellerisstill
stuck hit the base of the impeller between
eachvein with ahammer.Thentryusing
theboltsagain.
TT
TT
TO REPLO REPL
O REPLO REPL
O REPLAA
AA
ACECE
CECE
CE::
::
:
Placethe tapered bushing(A)into
thehub (B)andalignthe non-threadedholedsin thehub.
Secure with (2) 1/4” x 1” hex bolts.Torque to 15 ft. lbs.
TIGHTEN ALL NUTTIGHTEN ALL NUT
TIGHTEN ALL NUTTIGHTEN ALL NUT
TIGHTEN ALL NUTS AND BS AND B
S AND BS AND B
S AND BOLOL
OLOL
OL
TT
TT
TS!S!
S!S!
S!
AA
AA
A
BB
BB
B
SS
SS
STEP 6:TEP 6:
TEP 6:TEP 6:
TEP 6:
AA
AA
A
BB
BB
B

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
ASSEMBLASSEMBL
ASSEMBLASSEMBL
ASSEMBL
YY
YY
Y
99
99
9
SS
SS
STEP 7TEP 7
TEP 7TEP 7
TEP 7::
::
:
SS
SS
STEP 8:TEP 8:
TEP 8:TEP 8:
TEP 8:
TIGHTEN CLTIGHTEN CL
TIGHTEN CLTIGHTEN CL
TIGHTEN CLAMPS BEFAMPS BEF
AMPS BEFAMPS BEF
AMPS BEFORE EAORE EA
ORE EAORE EA
ORE EACC
CC
CH USE!H USE!
H USE!H USE!
H USE!
AA
AA
ABB
BB
B
EE
EE
E
FF
FF
F
Place (1) 5” - 6” hose clamp (PN#J6011) over each end of the upperhose (A).Attach one end of the hose
onto the blower housing (B).Attach the free end of the hose overthe inlet (C). Tighten the hose clamps.
Place a 7” - 8” hose clamp over each end of the lower hose (D).Attach one end of the hose over the
blower cone (E). Slide the free end of the lower hose over the boot (F). Tighten the hose clamps.
AA
AA
A
BB
BB
B
CC
CC
C
DD
DD
D
EE
EE
EFF
FF
F

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
MAINTENMAINTEN
MAINTENMAINTEN
MAINTENANAN
ANAN
ANCECE
CECE
CE
1010
1010
10
PeCo Lawn Vac Owners should record the name and telephone number of their Service Center
Your Service Center will be happy to supply replacement parts, accessories and do any service
or repairs to your lawn vac. If for some reason your Service Center is unable to service your
lawn vac or supply replacement parts, contact PeCo and include the following information:
Service
Your Lawn Vac was designed and built to provide years of service with only minor care. Certain
tasks however must be performed to keep it in good operating condition and to avoid costly
repairs. This section describes and provides procedures for the necessary care of the Lawn Vac.
Storage
Neverstore yourLawnVac with afull or partiallyfilled container; decayinggrass and leavesmay constitute afire hazard
if left too long. Never leave your vac exposed to the elements. While the metal parts are protected with a quality paint,
the engine and other unprotected parts may deteriorate if left exposed to rain or snow.
SCHEDULED CARE
Before Each Use
After Each Use
Every 10 Hours
CARE REQUIRED
Check engine oil.
Check all hose connections.
Clean Collector Box, hoses and engine of all grass and dirt.
Check to be sure all screws, nuts, bolts, pins, etc. are present and secure.
Emptying The Lawn Vac
When the collector becomes full, the blower tone will change. In order to empty the container - Release the back door
by moving the dump handle on the left hand side of the container. Release the door, push back on the container and
the debris falls out. When empty, pull the box forward; move the dump handle in to properly close the rear door.
Tractor Model: __________________________________ Year of Mfg.
_________________
Deck Size: _____________________________________
PeCo Vac Model: ________________________________
Vac Serial Number: _______________________________
Date of Purchase: _____ /_______ /________
Service Center’s Name:_______________________________________________________
Service Center’s City: ________________________State:______________Zip:__________
Service Center’s Phone Number: _______________________________

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MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
TRTR
TRTR
TROUBLE SHOOOUBLE SHOO
OUBLE SHOOOUBLE SHOO
OUBLE SHOOTINTIN
TINTIN
TINGG
GG
G
1111
1111
11
Diagnostic Procedures
Trouble shooting procedures are provided in the chart below. To use these procedures, first
locate the problem description that best describes the trouble that you have encountered.
Check the possible causes one at a time in the list. Correct any problems that are found and
operate the vacuum collector again to verify that you have eliminated the problem.
DO NOT attempt any major repairs without first contacting your dealer.
OUTDOOR POWER EQUIPMENT
Arden, North Carolina 28704
Serial Number
PROBLEM CAUSE SOLUTION
Leaves and Grass 1. Engine speed too slow A. Run at full throttle.
not being picked 2. Ground speed too fast. B. Use lower gear
up completely. 3. Hose plugged. C. Check and tighten all hoses.
D. Unplug hose.
Hoses plug easily. 1. Grass or leaves too wet. A. Wait for drier conditions.
2. Grass too high. B. Reduce ground speed/raise deck
3. Container full. C. Empty container
4. Grass buildup in boot or D. Clean thoroughly.
under mower deck.
Vacuum Collector 1. Buildup on blower blades. A. Remove cone and clean blades.
blower vibrates 2. Bent or chipped blade. B. Contact your dealer or PeCo.
excessively.
Unit fails to fill box. 1. Engine speed too slow. A. Run at full throttle.
2. Buildup on inlet or screen B. Clean thoroughly.
3. Grass is too wet or long. C. Wait for dryer conditions.
The Serial Number Plate is located
on the aluminum box near the
dump handle. Model Number

PECPEC
PECPEC
PECOO
OO
O
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06MODEL 35621205 - 06
MODEL 35621205 - 06 EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HPEXMARK LAZER HP
EXMARK LAZER HP PECOPECO
PECOPECO
PECO
PP
PP
P.O BO.O BO
.O BO.O BO
.O BOX 1197X 1197
X 1197X 1197
X 1197
ARDEN, NORTH CAROLINA 28704ARDEN, NORTH CAROLINA 28704
ARDEN, NORTH CAROLINA 28704ARDEN, NORTH CAROLINA 28704
ARDEN, NORTH CAROLINA 28704
1-800-438-5823 OR [phone] F1-800-438-5823 OR [phone] F
1-800-438-5823 OR [phone] F1-800-438-5823 OR [phone] F
1-800-438-5823 OR [phone] FAX-[phone]AX-[phone]
AX-[phone]AX-[phone]
AX-[phone]
E-MAIL: [email protected]E-MAIL: [email protected]
E-MAIL: [email protected]E-MAIL: [email protected]
E-MAIL: [email protected]