Pelago Brooklyn User manual

BICYCLE ASSEMBL
Y
INSTRUCTIONS
BROOKL
YN, BRISTOL & CAPRI
INDEX
MANUFACTURER
Pelago Mfg Ltd.
Helsinki, Finland
[email protected]
TEL [phone]
A new Pelago bicycle is packed pre-assembled in a box with
most of the parts already installed.
The bicycle is packed in the box to prevent it from damage
in shipping, and that’s why some parts are not installed. Don’t
worry – assembling the bike is easy and soon you’ll be riding!
These instructions are only guidelines for building up your new
bicycle and there might be small variations with specific models.
If you have any questions or do not understand something in the
instructions, consult with your local dealer, bicycle shop or our
web support.
This manual is not intended as a comprehensive use, service,
repair or maintenance manual. Please see a dealer or professional
bicycle service for all service, repairs or maintenance.
Component list ......2
Tool list ............4
1 Unpacking ..........5
2 Stem & Handlebar .....6
3 Front wheel .........7
4 Set bike up ..........9
5 Fender .............10
6 Fender stays ........11
7 Seatpost ............12
8 Saddle .............13
9 Angles .............14
1 0 Bell ................15
1 1 Pedals .............16
1 2 Reflector ...........17
1 3 All set up ...........18
1 4 Maintenance. . . . . . . . .19

2 3
COMPONENT LIST
1 Head tube
2 Top tube
3 Down tube
4 Seat tube
5 Chain stay
6 Seat stay
7 Bell
8 Fork crown
9 Fork blade
10 Dropouts
11 Headset
12 Stem
13 Handlebar
14 Grip
15 Brake lever
16 Brake caliper
17 Brake cable
18 Gear shifter
19 Saddle
20 Seat post
21 Seat post clamp
22 Front hub
23 Rear hub
24 Spokes
25 Gear cable
26 Rim
27 Tire
28 Inner tube valve
29 Chain
30 Front chainring
31 Crank arm
32 Pedal
33 Fender
3 4 Fender stay
3 5 Reflector
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
30
31
32
33
34
35
23
10
10
29

4 5
10 MM
WRENCH
4 MM
ALLEN KEY
PEDAL
WRENCH
5 MM
ALLEN KEY
15 MM
WRENCH
6 MM
ALLEN KEY SCISSORS
PHILLIPS
SCREWDRIVER
UNPACKING
1
SET UP BICYCLE ON THE BACKWHEEL AND FORK
NOTE Be careful not to
scratch paintwork or damage
bicycle while unpacking.
TOOL LIST

6 7
INSERT STEM
TO FRAME
WITH CAPRI AND SAN SEBASTIAN MODELS
INSERT HANDLEBAR TO STEM
2a 2b
6 MM ALLEN KEY 4 MM ALLEN KEY
REQUIRED TOOLS REQUIRED TOOLS
20 Nm
6 Nm
NOTE You don’t need to adjust
the handlebar angle just yet!

8 9
TIGHTEN FRONT WHEEL
TO FORK
SET BIKE UP
WITH KICKSTAND
NOTE Make sure the axle sits
straight at the bottom of the forks.
NOTE Install the front wheel
so that the tyre tread rotation
direction is correct.
INSTALL FRONT WHEEL
TO FORK
3a
3b
4
15 MM
WRENCH
30–40 Nm
REQUIRED TOOLS

10 11
REMOVE FENDER BOLTS AND
FENDER STAY CLAMPS
INSTALL
FENDER
INSTALL
FENDER STAYS
REMOVE NUT AND WASHER
FROM FRONT BRAKE
5a 6a
5b 6b
10 MM
WRENCH
4 MM ALLEN KEY5 MM ALLEN KEY
NOTE Make sure the front brake
caliper sits straight and the brake
pads don’t rub the rim.
REQUIRED TOOLS REQUIRED TOOLS
8 Nm
6 Nm

12 13
INSTALL SEATPOST CLAMP
AND SEATPOST
7REMOVE
SADDLE CLAMP
INSTALL
SADDLE
8a
8b
REQUIRED TOOLS REQUIRED TOOLS
8 Nm 22 Nm
6 MM ALLEN KEY5 MM ALLEN KEY
MINIMUM INSERTION

14 15
CHECK
SADDLE ANGLE
CHECK
HANDLEBAR ANGLE
9a
9b
INSTALL
BELL
10
0-5
°
~10°
PHILLIPS
SCREWDRIVER
REQUIRED TOOLS
22 Nm
6 Nm

16 17
INSTALL
FRONT REFLECTOR
INSTALL LEFT PEDAL
(NON DRIVE SIDE)
INSTALL RIGHT PEDAL
(DRIVE SIDE)
11a 12
11b
PHILLIPS
SCREWDRIVER
PEDAL
WRENCH
35 Nm
35 Nm
NOTE Left hand pedal threads
tightens COUNTERCLOCKWISE .
NOTE Right hand pedal threads
tightens CLOCKWISE
.
REQUIRED TOOLS REQUIRED TOOLS
NOTE A bike model that is
equipped with dynamo lights, the
reflector is integrated in to the lights.
NOTE On a bike model that
comes w/o fenders the rear reflector
is assembled under the saddle.
NOTE
Check the marking: R
NOTE
Check the marking: L
TIGHTEN
CLOCKWISE
TIGHTEN COUNTER-
CLOCKWISE

18 19
YOUR BIKE
IS BUILT UP!
13
CONGRATULATIONS!
Your new Pelago bicycle is now assembled, but
before riding remember to check the following
important parts of your bicycle. It is important that
all components are fastened to the correct torque
and you understand the controls of your bicycle.
Check brakes.
Make sure your brakes work correctly and you
can react and stop quickly enough in traffic.
(Owners manual 4.3 brakes p. 70-77)
Check tyres.
Pump your tyres to the recommended pressure
written on the sides of the tyres. (Owners
manual 4.7 Tires and tubes p. 86-91)
Check gears.
Make sure your gears work correctly and you
know how to use them. (Owners manual 4.4
shifting gears p. 78-82)
All the new components on the bicycle have a
break-in period in which bolts get a bit looser,
brake cables stretch and get looser and generally
all parts set-in. Remember to take your bicycle to
your local dealer or bicycle shop for a first service
after about a month of getting the bicycle.
This manual is only a guideline to assemble your
bicycle, so remember to read through the owners
manual for more specific instructions about your
Pelago bicycle.
If you are unsure or have even the slightest
doubt about understand something in
these instructions, we urge you to take your
bicycle to a professional bicycle mechanic.