Pelican XBDMT5-001B-BLK User manual

READ ME!
• CASE MUST BE CENTERED LEFT-TO-RIGHT IN THE PICKUP BED FOR CORRECT AND SECURE MOUNTING, AND REQUIRES BOTH MOUNTS.
• CASE IS USUALLY PLACED AT FRONT OF BED NEAR WALL, BUT MAY BE POSITIONED WHERE DESIRED, AS BED RAILS AND WHEEL-WELLS PERMIT.
• CHECK THAT POSITION OF CASE ALLOWS OPENING OF LID WITHOUT INTERFERENCE.
• CHECK THAT CASE POSITION WITH OPEN LID DOES NOT ALLOW CONTACT BETWEEN CASE LATCHES AND REAR WINDOW.
THANK YOU FOR PURCHASING A PELICAN™ CARGO CROSS-BED MOUNTING KIT, FOR A TOYOTA™ RAIL STYLE TRUCK BED. BEFORE YOU START,
TAKE A MOMENT TO FAMILIARIZE YOURSELF WITH THE FITTING INSTRUCTIONS AND THE COMPONENTS RECEIVED. REFER TO PAGE 2 FOR A
LIST OF ALL THE COMPONENTS, QUANTITIES AND TOOLS REQUIRED.
SINCE 1976
CARGO CROSS-BED MOUNTING KIT
TOYOTA™ RAIL
Pelican Products, Inc. (“Pelican”) guarantees its Pelican™ Cargo cases for a lifetime against breakage or defects in workmanship. This
lifetime warranty does not cover mounting hardware, which Pelican warrants against defects in materials and workmanship for three years
from the date of purchase. To the extent permitted by law, Pelican’s liability is limited to the case and not its contents and in no event shall
Pelican’s liability to the purchaser for damages exceed the purchase price of the case in respect of which damages are claimed.
TO THE EXTENT PERMITTED BY LAW: (A) THIS WARRANTY IS IN LIEU OF ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT
LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE; (B) ALL OTHER IMPLIED
WARRANTIES AND ANY LIABILITY NOT BASED UPON CONTRACT ARE HEREBY DISCLAIMED AND EXCLUDED; AND (C) IN NO EVENT SHALL
PELICAN BE LIABLE FOR ANY INDIRECT, PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR SPECIAL DAMAGES, REGARDLESS OF
WHETHER A CLAIM FOR SUCH DAMAGES IS BASED ON WARRANTY, CONTRACT, NEGLIGENCE OR OTHERWISE .
With valid dated proof of purchase, Pelican will either repair or replace any broken or defective product, at our sole option. Certain products
are available for a limited time only. If a claim is made involving one of these products, Pelican reserves the right to replace a broken or
defective product with a standard Pelican product of comparable size and quality if no comparable limited edition product is available at the
time of a claim. TO THE EXTENT PERMITTED BY LAW, THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY OF THE PURCHASER.
To make a warranty claim, the purchaser must complete the warranty claim form at https://www.pelican.com/us/en/support/warranty/. Any
warranty claims shall be made by the purchaser as soon as practicable and, with respect to the mounts and related hardware, no later than
three years from the date of purchase. The purchaser must provide valid dated proof of purchase and obtain a return authorization number from
Pelican Customer Service prior to returning any product, and is responsible for paying for all warranty freight costs. If Pelican determines that
any returned product is not defective, within the terms of this warranty, the purchaser shall pay Pelican all costs of handling, return freight and
repairs at Pelican’s prevailing rates.
This warranty does not cover normal wear and tear including but not limited to scratches, dents or tears, aesthetic surface damage which may
be caused by oxidation or by the natural breakdown of colors caused by exposure to the elements. All warranty claims of any nature are barred
if the product has been altered, damaged or in any way physically changed, or subjected to abuse, misuse, negligence or accident.
Some states and countries do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may
have other rights which vary from state to state and country to country.
In Australia: The benefits provided to you under this warranty are in addition to your rights and remedies as a consumer under the Australian
Consumer Law as contained in the Competition and Consumer Act 2010 (Cth) (“the Act”). Nothing in this warranty limits the rights or
obligations of a party under the Act in relation to the supply to consumers of goods which cannot be limited, modified or excluded. If
applicable, our goods come with guarantees that cannot be excluded under the Act. Consumers are entitled to a replacement or refund for a
major failure and compensation for any other reasonably foreseeable loss or damage. Consumers are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. If you are not a consumer under
the Act, then your rights may be limited. To make a warranty claim, the purchaser may contact Pelican Products Australia, Suite 2.33, West
Wing, Platinum Bldg., Erina NSW 2250, Tel: [phone], or email: inf[email protected]. Any claims should be made as soon as
practicable. To expedite claims, the purchaser should obtain a return authorization number from Pelican Customer Service prior to returning
any product. The purchaser is responsible for paying for all freight costs. If Pelican determines that any returned product is not defective,
within the terms of this warranty or the Act, the purchaser may pay Pelican all costs of handling, return freight and repairs at Pelican’s
prevailing rates. In the event that Pelican determines that any returned product is defective, within the terms of this warranty or the Act,
Pelican shall pay the purchaser all reasonable costs of the purchaser in making a claim under this warranty.
Lifetime warranty does not cover Vault by Pelican or Roto Molded cases or fabric portion of backpacks.
PELICAN™ CARGO CASES AND MOUNTS
LIMITED LIFETIME WARRANTY (CASES) AND THREE YEAR WARRANTY (MOUNTS)
SINCE 1976
CROSS-BED MOUNTING KIT
TOYOTA™ RAIL
PELICAN PRODUCTS, INC.
23215 Early Avenue, Torrance, CA 90505
Pelican.com • 310.326.4700
IMPORTANT WARNING!
LATCHES AND MOUNTING KIT CARE
It is critical that the Pelican™ Cargo Mounts and Cases be properly installed and securely attached to your vehicle. Failure to properly secure
the mounts and cases to your vehicle could result in serious injury and even death. You are responsible for the fitment of the mounts and Cargo
Cases to your vehicle. You must therefore periodically inspect the equipment for wear and damage. Replace if in doubt. If you have limited
mechanical experience you should not attempt to install the equipment. You should have the equipment installed by a professional installer
if you have any doubts about your abilities.
It is imperative that the user check the security of the cases to the vehicle after an initial brief period of driving and adjust if required.
Pelican recommends the user do so periodically and, if road conditions change (i.e. freeway to dirt road) again check the security of the
attachment of the Case to the vehicle.
Periodically check the latches and mounting hardware to ensure there are no loose parts. Continual exposure to daylight may cause the black hardware
finish to dull. To maintain the gloss finish, occasionally apply a light coat of UV protectant. After exposure to salty coastal climates or snowy regions,
rinse off the mounts with water to remove salt deposits. To help prevent corrosion, apply a silicone-based oil or spray to nuts and bolts.
©2020 Pelican Products, Inc. Part No. XBDMT5-001B-BLK Rev. A 5-32019
Toyota is a trademark of Toyota Motor Sales, U.S.A., Inc. All other trademarks are registered and/or unregistered trademarks
of Pelican Products, Inc., its subsidiaries and/or affiliates. For warranty details go to www.pelican.com/warranty

PARTS LIST TOOLS NEEDED*
M8
M13
M15
SOCKET/WRENCH
M6 HEX
1
1.1
GET ORGANIZED
ITEM NO. DESCRIPTION QT Y.
1 MOUNTING BRACKET 2
2 UPPER MOUNT 2
3(M10 X 25) SCREW 4
4(M10) LOCK NUT 4
5 CASE PLATE CLAMP 2
6 TETHERED PIN & R-CLIP ASSY 2
7(M5 X 16) SCREW 4
8(M8) LOCK NUT 12
9(M8 X 16) CARRIAGE BOLT 4
10 (M8 X 30) CARRIAGE BOLT 8
11 LOWER MOUNT 2
12 NUT PLATE 4
13 NYLON RETAINER WASHER 8
14 (M10) NYLON FLAT WASHER 4
* Tools not included.
1
13 12
3
14
10
4
1
2
11
6
5
7
9
8
REPEAT WITH INSTALLATION OF
MOUNT ON OPPOSITE SIDE OF CASE
AND TRUCK BED.
MAKE SURE CASE IS CENTERED
LEFT-TO-RIGHT IN TRUCK BED, THEN
FIRMLY TIGHTEN LOCK-NUTS ON BOTH
LOWER MOUNTS.
FOR THEFT PREVENTION, SECURE
R-CLIP TO CASE CLAMP WITH PADLOCK
(NOT INCLUDED) ON ONE OR BOTH
SIDES OF CASE.
4.9
4.10
YOUR NEW PELICAN™ CARGO CASE IS NOW
SECURED WITH CROSS-BED MOUNTING.
5
5.1
INSTALLATION COMPLETE
4FIT & SECURE
6

3UPPER AND LOWER MOUNTS ASSEMBLY
ENSURE ADEQUATE CLEARANCE FOR
LID OPENING. CHECK THAT LATCHES
ON OPEN LID DO NOT CONTACT REAR
WINDOW OF TRUCK CAB.
4
4.1
4.2
FIT & SECURE
PLACE CASE IN DESIRED TRUCK BED
LOCATION TO DETERMINE LOCATION OF
MOUNTING BRACKETS.
IMPORTANT: CASE MUST BE CENTERED
LEFT TO RIGHT TO PROPERLY SECURE CASE
WITH CROSS-BED MOUNTING SYSTEM.
ASSEMBLE UPPER AND LOWER MOUNTS
TO BRACKETS
FIT TWO (M8 X 16) CARRIAGE BOLTS IN
SQUARE HOLES FROM TOP OF UPPER MOUNT
THROUGH SLOT IN LOWER MOUNT. FASTEN
(M8) LOCK NUTS LOOSELY TO ALLOW
SLIDING ADJUSTMENT LATER.
PLACE EARS OF UPPER MOUNT BETWEEN
BRACKET EARS, WITH (M10) NYLON FLAT
WASHERS BETWEEN METAL EAR SURFACES.
FIT (M10 X 25) BUTTON HEAD BOLTS.
FASTEN (M10) LOCK-NUTS SNUGLY BUT STILL
PERMITTING ROTATION OF MOUNT. THIS
ALLOWS SWINGING OF MOUNTS OUT OF
WAY WHEN INSTALLING/REMOVING CASE
FROM TRUCK.
REPEAT FOR SECOND MOUNT ASSEMBLY.
3.1
(M8 X 16)
CARRIAGE
BOLTS
CHECK THAT
LATCHES ON
OPEN LID DO
NOT CONTACT
REAR WINDOW
OF TRUCK CAB
(M8)
LOCK NUTS
(M10)
NYLON FLAT
WASHERS
(M10 X 25)
BUTTON
HEAD BOLTS
(M10 X 25)
LOCK NUTS
UPPER MOUNT
BRACKET
EARS
LOWER MOUNT
UPPER
MOUNT
EARS
SLIDE PAIR OF NUT PLATE
ASSEMBLIES INTO BED RAIL.
POSITION NUT PLATES TO LINE UP
WITH MOUNT ASSEMBLY AND FIT
FOUR (M8) LOCK-NUTS. PARTIALLY
TIGHTEN NUTS TO ALLOW SLIDING
ADJUSTMENT WITH CASE POSITION
AND OPPOSITE MOUNT ASSEMBLY.
REPEAT WITH INSTALLATION OF
MOUNT ON OPPOSITE SIDE OF CASE
AND TRUCK BED.
4
4.3
4.4
4.4
4.5
FIT & SECURE
SLIDE NYLON RETAINER WASHERS
FIRMLY AGAINST NUT PLATES TO
TIGHTLY SEAT SQUARE BOLT FEATURES
IN SLOTS AS SHOWN.
ASSEMBLE FOUR (M8 X 30) CARRIAGE
BOLTS THROUGH SLOTS IN NUT PLATES TO
NYLON RETAINER WASHERS.
NYLON RETAINER
WASHERS
(M8 X 30)
CARRIAGE
BOLTS
(M8)
LOCK NUTS
3 4

4FIT & SECURE
MAKE FINAL CHECK THAT CASE IS IN
DESIRED LOCATION AND HAS SUFFICIENT
CLEARANCE TO BED WALL/CAB WINDOW
FOR SAFE LID OPENING..
FIRMLY TIGHTEN THE FOUR (M8) LOCK-NUTS
ON RAIL MOUNT TO SECURE POSITION.
SWING MOUNT UPWARDS BETWEEN CASE
CLAMP EARS, AND ADJUST LOWER MOUNT
LENGTH TO INSERT CLEVIS PIN THROUGH
BOTH PARTS.
HOLE IN END OF CLEVIS PIN SHOULD END
UP VERTICAL AND ON SAME SIDE OF CASE
CLAMP AS PADLOCK HOLE.
INSERT R-CLIP AS SHOWN TO SECURE
CLEVIS PIN.
4.6
4.7
4.8
(M8)
LOCK NUTS
5
R-CLIP
CLEVIS PIN
2CASE PLATE CLAMP INSTALLATION
INSTALL CASE PLATE CLAMP
TO TIEDOWN PLATE.
SLIDE CASE PLATE CLAMP UPWARDS
ON TIEDOWN PLATE SO U-SHAPED
SLOT ENCLOSES PLATE.
CENTER CLAMP LEFT TO RIGHT TO ALIGN
SCREW HOLES WITH PLATE SLOTS.
FIT TWO (M5 X 16) SCREWS THROUGH
SLOTS INTO THREADED HOLES AT REAR
WALL OF CLAMP.
KEEP CLAMP VERTICAL AS SHOWN
WHILE TIGHTENING SCREWS TO FIRMLY
SECURE IN PLACE.
CLAMP SHOULD BE SECURE AGAINST
SLIDING OR ROTATION, WITH MOUNTING
EARS VERTICAL.
CHECK THAT TOP EDGE OF CLAMP IS
PARALLEL WITH EDGE OF TIEDOWN PLATE.
REPEAT CASE PLATE CLAMP INSTALLATION
ON OPPOSITE SIDE OF TRUNK CASE.
2.1
2.2
2.3
(M5 X 16)
SCREWS
MOUNTING
EAR
2